Patents by Inventor Luigi Resconi

Luigi Resconi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170335035
    Abstract: The present invention relates to an olefin polymerization process, wherein propylene and 1-butene and optionally ethylene are reacted in the presence of a Ziegler-Natta catalyst system so as to obtain a polypropylene, wherein the polypropylene comprises 1-butene-derived comonomer units in an amount of from 0.5 to 15 wt % and optionally ethylene-derived comonomer units in an amount of up to 3 wt %, and the Ziegler-Natta catalyst system comprises an external donor of the formula (I) (R3)z(R2O)YSi(R1)X??(I).
    Type: Application
    Filed: December 28, 2015
    Publication date: November 23, 2017
    Inventors: Wilfried TOLTSCH, Luigi RESCONI
  • Publication number: 20170247484
    Abstract: A process for the preparation of a hetero-phasic copolymer of propylene and ethylene comprising polymerising propylene and ethylene in the gas phase in the presence of a solid particulate catalyst free from an external carrier comprising: (i) a symmetrical complex of formula (I), wherein M is zirconium or hafnium; each X is a sigma lig- and; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2-, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; R2 is a C1-C20 hydrocarbyl radical; R5 is a C1-C20 hydrocarbyl radical; R6 is a tertiary C4-C20 hydrocarbyl radical; R7 is a hydrogen atom or a C1-10-hydrocarbyl radical; n is 0 to 3; R1 is a C1-C20 hydrocarbyl radical and optionally two adjacent R1 groups taken together can form a further mono or multi-cyclic ring condensed to Ph ring optionally substituted by one or two groups R4; and R4 is a C1-C10 alkyl radical and (ii) a cocatalyst, preferab
    Type: Application
    Filed: September 11, 2015
    Publication date: August 31, 2017
    Applicant: BOREALIS AG
    Inventors: Luigi RESCONI, Norbert HAFNER, Wilfried TÖLTSCH
  • Publication number: 20170247480
    Abstract: A process for the preparation of a copolymer of propylene and ethylene comprising polymerising propylene and ethylene in the gas phase in the presence of a solid particulate catalyst free from an external carrier comprising: (i) a symmetrical complex of formula (I), wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyi, tri(C1-C20-aikyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; R2 is a C1-C20 hydrocarbyl radical; m is 2 to 5; R9 is a H or C1-C20 hydrocarbyl radical; R7 is a hydrogen atom or a C1-10-hydrocarbyl radical; n is 0 to 3; R1 is a C1-C20 hydrocarbyl radical and optionally two adjacent R1 groups taken together can form a further mono or multicyclic ring condensed to Ph ring optionally substituted by one or two groups R4; and R4 is a C1-C10 alkyl radical; and (ii) a cocatalyst, preferably comprising an organometallic compound of
    Type: Application
    Filed: September 11, 2015
    Publication date: August 31, 2017
    Applicant: BOREALIS AG
    Inventors: Luigi RESCONI, Wilfried TÖLTSCH, Jingbo WANG
  • Patent number: 9701772
    Abstract: A process for the preparation of a propylene copolymer, preferably a heterophasic propylene copolymer, in a multistage polymerisation process in the presence of a single site catalyst, said process comprising: (I) in a slurry polymerisation step, polymerising propylene and optionally at least one C2-10 alpha olefin comonomer; and subsequently (II) in a gas polymerisation step polymerising propylene and optionally at least one C2-10 alpha olefin comonomer, in the presence of catalyst and polymer from step (I); (III) in a second gas polymerisation step, polymerising propylene and at least one C2-10 alpha olefin comonomer in the presence of the catalyst and polymer from step (II); wherein said catalyst comprises (i) a metallocene complex of a group (IV) metal, said metallocene comprising at least two cyclopentadienyl type ligands; (ii) a boron based cocatalyst; and (iii) an aluminoxane cocatalyst; said catalyst being in solid form, preferably in solid particulate form, and being free from an external carrier.
    Type: Grant
    Filed: July 22, 2014
    Date of Patent: July 11, 2017
    Assignee: BOREALIS AG
    Inventors: Luigi Resconi, Wilfried Töltsch, Wang Jingbo
  • Patent number: 9695261
    Abstract: Monophasic propylene copolymer with high stiffness and impact resistance.
    Type: Grant
    Filed: March 24, 2014
    Date of Patent: July 4, 2017
    Assignee: Borealis AG
    Inventors: Luca Boragno, Luigi Resconi, Johanna Lilja, Markus Gahleitner
  • Patent number: 9670347
    Abstract: Polypropylene composition comprising comonomer units derived from ethylene in an amount of from 9.0 to 52.0 mol-% and comonomer units derived from a higher a-olefin in an amount of from 0.4 to 3.0 mol-%, wherein said polypropylene composition has an amount of xylene cold solubles of at least 30 wt.-%, wherein further the xylene cold soluble fraction has an ethylene content of from 20.0 to 80.0 mol-% and a higher a-olefin content from 0.1 to 1.5 mol-%.
    Type: Grant
    Filed: July 14, 2014
    Date of Patent: June 6, 2017
    Assignee: BOREALIS AG
    Inventors: Wilfried Töltsch, Luigi Resconi, Kristin Reichelt
  • Publication number: 20170137343
    Abstract: A process for the preparation of a compound of formula (V): comprising at least the step of reacting a compound of formula (VI) ?with a compound (VII) wherein; R2 is hydrogen or a C1-C20 hydrocarbyl radical provided that at least one R2 is not hydrogen; R5 is hydrogen or a C1-20 hydrocarbyl group optionally containing one or more heteroatoms from groups 14-16; R6 is hydrogen or a C1-20 hydrocarbyl group optionally containing one or more heteroatoms from groups 14-16; n is 1, 2 or 3; each R8 is a C1-20 hydrocarbyl group; and Hal is a halide; in the presence of a nickel imidazolidin-2-ylidene compound.
    Type: Application
    Filed: February 1, 2017
    Publication date: May 18, 2017
    Inventors: Pascal Castro, Ville Virkkunen, Vyatcheslav Izmer, Dmitry Kononovich, Alexander Voskoboynikov, Luigi Resconi
  • Publication number: 20170137617
    Abstract: Polypropylene composition comprising a heterophasic propylene copolymer and a mineral filler, wherein said heterophasic propylene copolymer has a melting temperature in the range of 140 to 155° C., a xylene cold soluble content in the range of 20 to 35 wt.-% and a comonomer content of the xylene cold soluble fraction in the range of 18 to 95 wt.-%, wherein further the weight ratio between heterophasic propylene copolymer and the mineral filler is in the range of 2/1 to 4/1.
    Type: Application
    Filed: May 18, 2015
    Publication date: May 18, 2017
    Applicant: BOREALIS AG
    Inventors: Jingbo WANG, Luigi RESCONI, Petar DOSHEV, Markus GAHLEITNER
  • Patent number: 9630980
    Abstract: A ligand of formula (I?) wherein L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-20-hydrocarbyl, tri(C1-20-alkyl)silyl, C6-20-aryl, C7-20-arylalkyl or C7-20-alkylaryl; R2 and R2? are each independently a C1-20 hydrocarbyl radical; R5? is a C1-20 hydrocarbyl group; R6, R6?, R7 and R7? are each independently hydrogen or a C1-20 hydrocarbyl group; Ar and Ar? are independently an aryl or heteroaryl group having up to 20 carbon atoms; each R1 is a C1-20 hydrocarbyl group or two R1 groups on adjacent carbon atoms taken together can form a fused 5 or 6 membered non aromatic ring with the Ar group; and each R4 is a C1-20 hydrocarbyl group; and the dotted lines represent a double bond present in between carbons 1 and 2 or 2 and 3 of the indenyl ring.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: April 25, 2017
    Assignee: BOREALIS AG
    Inventors: Norbert Hafner, Pascal Castro, Pavel Sergeevich Kulyabin, Vyatcheslav Izmer, Alexander Voskoboynikov, Luigi Resconi, Dmitry Kononovich, Ville Virkkunen, Dmitry Uborsky
  • Patent number: 9598517
    Abstract: A catalyst comprising (i) an asymmetric complex of formula (I) wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; R2 and R2? are each independently linear C1-10 hydrocarbyl; R5 and R5? are each independently hydrogen or a C1-20 hydrocarbyl group; R6 and R6? are each independently hydrogen or a C1-20 hydrocarbyl group; R7 is hydrogen or a C1-20 hydrocarbyl group or is ZR3; Z is O or S, preferably O; R3 is a C1-10 hydrocarbyl group; Ar is an aryl or heteroaryl group having up to 20 carbon atoms optionally substituted by one or more groups R8; Ar? is an aryl or heteroaryl group having up to 20 carbon atoms optionally substituted by one or more groups R8?; and R8 and R8? are each independently is a C1-20 hydrocarbyl group; with the proviso that at least one of R6 o
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: March 21, 2017
    Assignee: Borealis AG
    Inventors: Luigi Resconi, Pascal Castro, Ville Virkkunen, Vyatcheslav V. Izmer, Dmitry S. Kononovich, Pavel Sergeevich Kulyabin, Alexander Z. Voskoboynikov
  • Patent number: 9598516
    Abstract: A catalyst in solid particulate form free from an external carrier material comprising (I) a complex of formula (I) wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; each R2 is independently hydrogen or a C1-C20 hydrocarbyl radical provided that at least one R2 is not hydrogen; each R5 is independently hydrogen or a C1-20 hydrocarbyl group optionally containing one or more heteroatoms from groups 14-16; each R6 is independently hydrogen or a C1-20 hydrocarbyl group optionally containing one or more heteroatoms from groups 14-16; each n is independently 1, 2 or 3; and each R8 is a C1-20 hydrocarbyl group; and (ii) a cocatalyst comprising a compound of a group 13 metal, e.g. Al or boron.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: March 21, 2017
    Assignee: Borealis AG
    Inventors: Pascal Castro, Ville Virkkunen, Vyatcheslav Izmer, Dmitry Kononovich, Alexander Voskoboynikov, Luigi Resconi
  • Patent number: 9567351
    Abstract: A heterophasic polypropylene resin comprising a polypropylene homopolymer matrix phase (A) and an ethylene-propylene copolymer phase (B) dispersed within the matrix, wherein the xylene soluble fraction of the heterophasic polypropylene resin is in the range 20 to less than 50 wt %; the heterophasic polypropylene resin has an MFR2 of 0.01 to 50 g/10 min; the ethylene content of the xylene soluble fraction of the heterophasic polypropylene resin is in the range of at least 20 wt % to less than 50 wt %; the heterophasic polypropylene resin has a notched charpy impact strength at ?20 C of at least 25 kJ/m2, preferably at least 50 kJ/m2; and wherein the MFR2 (Matrix)/MFR2(XS)?5, preferably ?10.
    Type: Grant
    Filed: July 6, 2012
    Date of Patent: February 14, 2017
    Assignee: BOREALIS AG
    Inventors: Norbert Hafner, Luigi Resconi, Markus Gahleitner, Jimgbo Wang, Pascal Castro, Pavel Sergeevich Kulyabin, Vyatcheslav Izmer, Alexander Voskoboynikov, Dmitry Kononovich, Ville Virkkunen
  • Publication number: 20170037164
    Abstract: Catalyst system for producing ethylene copolymers in a high temperature solution process, the catalyst system comprising (i) a metallocene complex of formula (I) wherein M is Hf X is a sigma ligand, L is a bridge of the formula —SiR82—, wherein each R8 is independently a C1-C20-hydrocarbyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl n is 0, 1 or 2 R1 and R1? are the same or can be different and can be a linear or branched C1-C6-alkyl group, R2 and R2? are the same or are different and are a CH2—R9 group, with R9 being H or linear or branched C1-C6-alkyl group R5 and R5? are the same or are different and can be H or a linear or branched C1-C6-alkyl group or a OR group, wherein R is a C1-C6-alkyl group R6 and R6? are the same or are different and can be H or a C(R10)3 group, with R10 being the same or different and R10 can be H or a linear or branched C1-C6-alkyl group or R5 and R6 and/or R5? and R6? taken together form an unsubstituted 4-7 membered ring condensed to the benzene r
    Type: Application
    Filed: April 15, 2015
    Publication date: February 9, 2017
    Inventors: Noureddine AJELLAL, Luigi RESCONI, Gerhard HUBNER
  • Publication number: 20170037165
    Abstract: Catalyst system for producing ethylene copolymers in a high temperature solution process, the catalyst system comprising (i) a metallocene complex of formula (I) wherein M is Hf or Zr X is a sigma ligand, L is a bridge of the formula —SiR82—, wherein each R8 is independently a C1-C20-hydrocarbyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl n is 0, 1 or 2 R1 and R1? are the same or can be different and can be a linear or branched C1-C6-alkyl group, R2 and R2? are the same or are different and are a CH2—R9 group, with R9 being H or linear or branched C1-C6-alkyl group R5 and R5? are the same or are different and can be H or a linear or branched C1-C6-alkyl group or a OR group, wherein R is a C1-C6-alkyl group R6 and R6? are the same or are different and can be H or a C(R10)3 group, with R10 being the same or different and R10 can be H or a linear or branched C1-C6-alkyl group or R5 and R6 and/or R5? and R6? taken together form an unsubstituted 4-7 membered ring condensed to the ben
    Type: Application
    Filed: April 15, 2015
    Publication date: February 9, 2017
    Inventors: Noureddine AJELLAL, Roberta PELLECCHIA, Luigi RESCONI, Vyatcheslav V. IZMER, Dmitry S. KONONOVICH, Alexander Z. VOSKOBOYNIKOV
  • Publication number: 20160333175
    Abstract: A heterophasic propylene ethylene copolymer having an MFR2 of 0.5 to 100 g/10m in and obtained using single site catalysis comprising: (i) a propylene homopolymer or propylene ethylene copolymer matrix having up to 4 wt % ethylene; and (ii) an ethylene propylene rubber (EPR) dispersed in the matrix; said heterophasic propylene ethylene copolymer having a xylene cold soluble content (XS) of 20 to 40%; wherein the ethylene content of the xylene cold soluble fraction of said heterophasic propylene ethylene copolymer is between 70 and 90 wt.%; wherein the xylene cold soluble fraction of said heterophasic propylene ethylene copolymer has an intrinsic viscosity (IV) of 3.0 dl/g or more; and wherein the melting enthalpy (AHM) of the heterophasic propylene ethylene copolymer is between 10 and 30 J/g at a temperature of 0 to 130° C.
    Type: Application
    Filed: January 6, 2015
    Publication date: November 17, 2016
    Applicant: BOREALIS AG
    Inventors: Jingbo WANG, Petar DOSHEV, Luigi RESCONI, Wilfried TOLTSCH
  • Publication number: 20160311951
    Abstract: The present invention relates to an olefm polymerization process, wherein propylene and 1-butene and optionally ethylene are reacted in the presence of a Ziegler-Natta catalyst system so as to obtain a polypropylene, wherein the polypropylene comprises 1-butene-derived comonomer units in an amount of from 5 to 20 wt % and optionally ethylene-derived comonomer units in an amount of up to 3 wt %, and the Ziegler-Natta catalyst system comprises an external donor of the following formula (I): (R3)z(R2O)ySi(R1)x.
    Type: Application
    Filed: January 12, 2015
    Publication date: October 27, 2016
    Applicant: Borealis AG
    Inventors: Kristin REICHELT, Wilfried TÖLTSCH, Luigi RESCONI
  • Patent number: 9469699
    Abstract: An asymmetric complex of formula (I) wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; R2 and R2? are each independently a C1-C20 hydrocarbyl radical; R5? is a C1-20 hydrocarbyl group; R5 is hydrogen, or a C1-20 hydrocarbyl group; R6 is a non tertiary C1-10 alkyl group or C6-10-aryl group or C7-10 arylalkyl group or ZR3; R6? is a tertiary C4-20 alkyl group; Z is O or S; R3 is a C1-20 hydrocarbyl group optionally substituted with halo; Ar is an aryl or heteroaryl group having up to 20 carbon atoms optionally substituted by one or more groups R1; Ar? is an aryl or heteroaryl group having up to 20 carbon atoms optionally substituted by one or more groups R1; each R1 is a C1-20 hydrocarbyl group or two R1 groups on adjacent carbon atoms taken together can form a fused 5
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: October 18, 2016
    Assignee: BOREALIS AG
    Inventors: Luigi Resconi, Pascal Castro, Ville Virkkunen, Vyatcheslav V. Izmer, Dmitry S. Kononovich, Pavel Sergeevich Kulyabin, Alexander Z. Voskoboynikov
  • Publication number: 20160280899
    Abstract: Polypropylene composition comprising comonomer units derived from ethylene in an amount of from 9.0 to 52.0 mol-% and comonomer units derived from a higher a-olefin in an amount of from 0.4 to 3.0 mol-%, wherein said polypropylene composition has an amount of xylene cold solubles of at least 30 wt.-%, wherein further the xylene cold soluble fraction has an ethylene content of from 20.0 to 80.0 mol-% and a higher a-olefin content from 0.1 to 1.5 mol-%.
    Type: Application
    Filed: July 14, 2014
    Publication date: September 29, 2016
    Applicant: BOREALIS AG
    Inventors: Wilfried TÖLTSCH, Luigi RESCONI, Kristin REICHELT
  • Publication number: 20160244539
    Abstract: The present invention relates to a polypropylene homopolymer, a process for the preparation of such polypropylene homopolymer and a polypropylene blend comprising such polypropylene homopolymer as well as a pipe, sheet, film, fiber, moulded article or extrusion coating comprising such polypropylene homopolymer or polypropylene blend.
    Type: Application
    Filed: October 23, 2014
    Publication date: August 25, 2016
    Applicant: BOREALIS AG
    Inventors: Luigi RESCONI, Kristin REICHELT
  • Patent number: 9416207
    Abstract: The present invention relates to a polypropylene composition comprising comonomer units derived from ethylene in an amount of from 1.5 wt % to 35 wt %, and from at least one C5-12 alpha-olefin in an amount of from 1.0 mol % to 3.0 mol %, wherein the polypropylene composition has an amount of xylene solubles XS of at least 40 wt %, and the xylene solubles have an amount of ethylene-derived comonomer units of from 4.0 wt % to 70 wt %.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: August 16, 2016
    Assignee: BOREALIS AG
    Inventors: Kristin Reichelt, Sameli Hakola, Luigi Resconi