Patents by Inventor Luigi Resconi

Luigi Resconi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160176997
    Abstract: A process for the preparation of a propylene copolymer, preferably a heterophasic propylene copolymer, in a multistage polymerisation process in the presence of a single site catalyst, said process comprising: (I) in a slurry polymerisation step, polymerising propylene and optionally at least one C2-10 alpha olefin comonomer; and subsequently (II) in a gas polymerisation step polymerising propylene and optionally at least one C2-10 alpha olefin comonomer, in the presence of catalyst and polymer from step (I); (III) in a second gas polymerisation step, polymerising propylene and at least one C2-10 alpha olefin comonomer in the presence of the catalyst and polymer from step (II); wherein said catalyst comprises (i) a metallocene complex of a group (IV) metal, said metallocene comprising at least two cyclopentadienyl type ligands; (ii) a boron based cocatalyst; and (iii) an aluminoxane cocatalyst; said catalyst being in solid form, preferably in solid particulate form, and being free from an external carrier.
    Type: Application
    Filed: July 22, 2014
    Publication date: June 23, 2016
    Applicant: BOREALIS AG
    Inventors: Luigi Resconi, Wilfried Töltsch, Wang Jingbo
  • Publication number: 20160168287
    Abstract: Process for the preparation of a copolymer of propylene and a C4-12 a-olefin (PPC) having a melt flow rate MFR2 (230° C.) of below 3.0 g/10 mm, wherein the polymerization takes in the presence of a metallocene catalyst.
    Type: Application
    Filed: July 17, 2014
    Publication date: June 16, 2016
    Inventors: Kristin Reichelt, Luigi Resconi, Robert Pellecchia
  • Publication number: 20160168285
    Abstract: A process for the preparation of a propylene homopolymer in a multistage polymerisation process in the presence of a single site catalyst, said process comprising: (I) in a slurry polymerisation step, polymerising propylene in the presence of said single site catalyst; and subsequently (II) in a gas polymerisation step polymerising propylene in the presence of catalyst and polymer from step (I) so as to form a propylene homopolymer; wherein said catalyst comprises (i) a metallocene complex of a Group 4 metal, said metallocene comprising at least two cyclopentadienyl type ligands; (ii) a boron based cocatalyst; and (iii) an aluminoxane cocatalyst; said catalyst being in solid form, preferably in solid particulate form, and being free from an external carrier.
    Type: Application
    Filed: July 22, 2014
    Publication date: June 16, 2016
    Applicant: BOREALIS AG
    Inventors: Luigi Resconi, Wilfried Töltsch, Noureddine Ajellal, Ville Virkkunen, Ismo Lehtiniemi
  • Publication number: 20160152810
    Abstract: A heterophasic propylene ethylene copolymer having an MFR2 of 0.5 to 100 g/10 min and obtained using single site catalysis comprising: (i) at least 40 wt % of a propylene homopolymer or propylene ethylene copolymer matrix having up to 4 wt % comonomer; (ii) at least 10 wt % of an ethylene propylene rubber dispersed in the matrix, said heterophasic propylene ethylene copolymer having a xylene cold soluble content (XS) of 12 to 60%; wherein the ethylene content of the xylene cold soluble fraction of said heterophasic propylene ethylene copolymer is between 18 and 70 wt. %; and wherein the intrinsic viscosity of the XS fraction of said heterophasic propylene ethylene copolymer is greater than the intrinsic viscosity of the matrix fraction of said copolymer.
    Type: Application
    Filed: July 10, 2014
    Publication date: June 2, 2016
    Applicant: BOREALIS AG
    Inventors: Luigi RESCONI, Wilfried TOLTSCH, Jingbo WANG, Markus GAHLEITNER
  • Publication number: 20160115266
    Abstract: A process for the preparation of a propylene polymer in a multistage polymerisation process in the presence of a single site catalyst, said process comprising: (I) in a prepolymerisation step prepolymerising a single site catalyst in the presence of propylene and optionally at least one C2-10 alpha olefin comonomer and in the presence of hydrogen or in the absence of hydrogen; (II) in a slurry polymerisation step, polymerising propylene and optionally at least one C2-10 alpha olefin comonomer, with the pre-polymerised catalyst of step (I) in the presence of hydrogen; and subsequently (III) in a gas polymerisation step polymerising propylene and optionally at least one C2-10 alpha olefin comonomer, in the presence of catalyst and polymer from step (II) and optionally in the presence of hydrogen so as to form a propylene homopolymer or copolymer; wherein the amount of hydrogen fed to the pre-polymerisation step (I) is at most 15% of the total amount of hydrogen fed to steps (I) and (II) of the polymerisation pr
    Type: Application
    Filed: June 9, 2014
    Publication date: April 28, 2016
    Applicant: BOREALIS AG
    Inventors: Wilfred Töltsch, Luigi Resconi, Kristin Reichelt
  • Publication number: 20160060371
    Abstract: Monophasic propylene copolymer with high stiffness and impact resistance.
    Type: Application
    Filed: March 24, 2014
    Publication date: March 3, 2016
    Applicant: Borealis AG
    Inventors: Luca Boragno, Luigi Resconi, Johanna Lilja, Markus Gahleitner
  • Publication number: 20160024123
    Abstract: A ligand of formula (I?) wherein L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-20-hydrocarbyl, tri(C1-20-alkyl)silyl, C6-20-aryl, C7-20-arylalkyl or C7-20-alkylaryl; R2 and R2? are each independently a C1-20 hydrocarbyl radical; R5? is a C1-20 hydrocarbyl group; R6, R6?, R7 and R7? are each independently hydrogen or a C1-20 hydrocarbyl group; Ar and Ar? are independently an aryl or heteroaryl group having up to 20 carbon atoms; each R1 is a C1-20 hydrocarbyl group or two R1 groups on adjacent carbon atoms taken together can form a fused 5 or 6 membered non aromatic ring with the Ar group; and each R4 is a C1-20 hydrocarbyl group; and the dotted lines represent a double bond present in between carbons 1 and 2 or 2 and 3 of the indenyl ring.
    Type: Application
    Filed: October 6, 2015
    Publication date: January 28, 2016
    Inventors: Norbert Hafner, Pascal Castro, Pavel Sergeevich Kulyabin, Vyatcheslav Izmer, Alexander Voskoboynikov, Luigi Resconi, Dmitry Kononovich, Ville Virkkunen, Dmitry Uborsky
  • Patent number: 9243137
    Abstract: Propylene copolymer composition comprising a propylene copolymer (A) having a comonomer content in the range of equal or more than 0.5 to equal or below 2.0 wt.-%, the comonomers are C5 to C12 ?-olefins, and a propylene copolymer (B) having a comonomer content in the range of equal or more than 4.0 to equal or below 10.0 wt.-%, the comonomers are C5 to C12 ?-olefins, wherein further the propylene copolymer composition has a comonomer content in the range of equal or more than 3.5 to equal or below 7.0 wt.-%, the comonomers are C5 to C12 ?-olefins, and the weight ratio of the propylene copolymer (A) to the propylene copolymer (B) is in the range of 20/80 to below 55/45.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: January 26, 2016
    Assignee: Borealis AG
    Inventors: Kristin Reichelt, Luigi Resconi, Juha Paavilainen
  • Publication number: 20160002369
    Abstract: An asymmetric complex of formula (I) wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; R2 and R2? are each independently a C1-C20 hydrocarbyl radical; R5? is a C1-20 hydrocarbyl group; R5 is hydrogen, or a C1-20 hydrocarbyl group; R6 is a non tertiary C1-10 alkyl group or C6-10-aryl group or C7-10 arylalkyl group or ZR3; R6? is a tertiary C4-20 alkyl group; Z is O or S; R3 is a C1-20 hydrocarbyl group optionally substituted with halo; Ar is an aryl or heteroaryl group having up to 20 carbon atoms optionally substituted by one or more groups R1; Ar? is an aryl or heteroaryl group having up to 20 carbon atoms optionally substituted by one or more groups R1; each R1 is a C1-20 hydrocarbyl group or two R1 groups on adjacent carbon atoms taken together can form a fused 5
    Type: Application
    Filed: December 19, 2013
    Publication date: January 7, 2016
    Inventors: Luigi RESCONI, Pascal CASTRO, Ville VIRKKUNEN, Vyatcheslav V. IZMER, Dmitry S. KONONOVICH, Pavel Sergeevich KULYABIN, Alexander Z. VOSKOBOYNIKOV
  • Publication number: 20150344596
    Abstract: A catalyst comprising (i) an asymmetric complex of formula (I) wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; R2 and R2? are each independently linear C1-10 hydrocarbyl; R5 and R5? are each independently hydrogen or a C1-20 hydrocarbyl group; R6 and R6? are each independently hydrogen or a C1-20 hydrocarbyl group; R7 is hydrogen or a C1-20 hydrocarbyl group or is ZR3; Z is O or S, preferably O; R3 is a C1-10 hydrocarbyl group; Ar is an aryl or heteroaryl group having up to 20 carbon atoms optionally substituted by one or more groups R8; Ar? is an aryl or heteroaryl group having up to 20 carbon atoms optionally substituted by one or more groups R8?; and R8 and R8? are each independently is a C1-20 hydrocarbyl group; with the proviso that at least one of R6 o
    Type: Application
    Filed: December 19, 2013
    Publication date: December 3, 2015
    Inventors: Luigi RESCONI, Pascal CASTRO, Ville VIRKKUNEN, Vyatcheslav V. IZMER, Dmitry S. KONONOVICH, Pavel Sergeevich KULYABIN, Alexander Z. VOSKOBOYNIKOV
  • Publication number: 20150344595
    Abstract: A catalyst in solid particulate form free from an external carrier material comprising (I) a complex of formula (I) wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; each R2 is independently hydrogen or a C1-C20 hydrocarbyl radical provided that at least one R2 is not hydrogen; each R5 is independently hydrogen or a C1-20 hydrocarbyl group optionally containing one or more heteroatoms from groups 14-16; each R6 is independently hydrogen or a C1-20 hydrocarbyl group optionally containing one or more heteroatoms from groups 14-16; each n is independently 1, 2 or 3; and each R8 is a C1-20 hydrocarbyl group; and (ii) a cocatalyst comprising a compound of a group 13 metal, e.g. Al or boron.
    Type: Application
    Filed: December 19, 2013
    Publication date: December 3, 2015
    Inventors: Pascal CASTRO, Ville VIRKKUNEN, Vyatcheslav IZMER, Dmitry KONONOVICH, Alexander VOSKOBOYNIKOV, Luigi RESCONI
  • Publication number: 20150329653
    Abstract: A catalyst in solid particulate form free from an external carrier material comprising (i) a complex of formula (I) wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-20-alkyl, tri(C1-20-alkyl)silyl, C6-20-aryl, C7-20-arylalkyl or C7-20-alkylaryl; R2 is a C1-20-hydrocarbyl radical; R2? is a C1-20-hydrocarbyl radical; R6 is a linear or branched aliphatic C1-20-hydrocarbyl group, SR9 or OR9; R6? is a linear or branched aliphatic C1-20-hydrocarbyl group, SR9? or OR9?; with the proviso that neither R6 or R6? represents a group having a quaternary carbon atom directly attached to the indenyl ring; R9 is a C1-20-hydrocarbyl group; R9? is a C1-20-hydrocarbyl group; Ar is a C6-12-aryl or C5-12-heteroaryl group optionally carrying one or more substituents R8; Ar? is a C6-12-aryl or C5-12-heteroaryl group optionally carrying one or more substituents R8?;
    Type: Application
    Filed: December 19, 2013
    Publication date: November 19, 2015
    Inventors: Luigi RESCONI, Ville VIRKKUNEN, Noureddine AJELLAL, Pascal CASTRO, Vyatcheslav IZMER, Dmitry KONONOVICH, Alexander VOSKOBOYNIKOV
  • Patent number: 9187583
    Abstract: A racemic complex of formula (I), wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-20-hydrocarbyl, tri(C1-20-alkyl)silyl, C6-20-aryl, C7-20-arylalkyl or C7-20-alkylaryl; R2 and R2? are each independently a C1-20 hydrocarbyl radical optionally containing one or more heteroatoms from groups 14-16; R5? is a C1-20 hydrocarbyl group optionally containing one or more heteroatoms from groups 14-16 and optionally substituted by one or more halo atoms.
    Type: Grant
    Filed: July 6, 2012
    Date of Patent: November 17, 2015
    Assignee: BOREALIS AG
    Inventors: Norbert Hafner, Pascal Castro, Pavel Sergeevich Kulyabin, Vyatcheslav Izmer, Alexander Voskoboynikov, Luigi Resconi, Dmitry Kononovich, Ville Virkkunen, Dmitry Uborsky
  • Patent number: 9079985
    Abstract: A solid, particulate catalyst comprising: (i) a complex of formula (I) wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-hydrocarbyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; each R1 is a C4-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring, optionally containing one or more heteroatoms belonging to groups 14-16, or is a C3-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring where the ?-atom is an Si-atom; each R18 is a C1-C20 hydrocarbyl radical optionally containing one or more heteroatoms belonging to groups 14-16; each R4 is a hydrogen atom or a C1-6-hydrocarbyl radical; each W is a 5 or 6 membered aryl or heteroaryl ring wherein each atom of said ring is optionally substituted with at least one R5 group; each R5 is the same or different and is a C1-C20 hydrocarbyl r
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: July 14, 2015
    Assignee: BOREALIS AG
    Inventors: Luigi Resconi, Pascal Castro, Alexander Z. Voskoboynikov, Vyatcheslav V. Izmer, Dmitry S. Kononovich
  • Patent number: 9029284
    Abstract: A solid particulate catalyst free from an external carrier comprising: (i) a complex of formula (I): wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; each R1 independently is hydrogen or a linear or branched C1-C20 hydrocarbyl radical optionally containing one or more heteroatoms from groups 14-16 of the Periodic Table of the Elements; each R2 and R3 taken together form a 4-7 membered ring condensed to the benzene ring of the indenyl moiety, said ring optionally containing heteroatoms from groups 14-16, each atom forming said ring being optionally substituted with at least one R18 radical; each R18 is the same or different and may be a C1-C20 hydrocarbyl radical optionally containing one or more heteroatoms belonging to groups 14-16; each R4 is a hydrogen ato
    Type: Grant
    Filed: December 21, 2010
    Date of Patent: May 12, 2015
    Assignee: Borealis AG
    Inventors: Luigi Resconi, Pascal Castro, Lauri Huhtanen
  • Publication number: 20150051346
    Abstract: Polymer composite comprising propylene copolymer composition having a comonomer content in the range of 2.5 to 10 wt.-%, the comonomers are C5 to C12 ?-olefins, and a low-crystalline polymer having a melting temperature of below 120° C., wherein further said polymer composite has (i) a melting temperature of at least 140° C., and (ii) a heat sealing initiation temperature (SIT) of not more than 110° C.
    Type: Application
    Filed: October 31, 2012
    Publication date: February 19, 2015
    Inventors: Kristin Reichelt, Luigi Resconi
  • Publication number: 20150045522
    Abstract: The present invention relates to a polypropylene composition comprising comonomer units derived from ethylene in an amount of from 1.5 wt % to 35 wt %, and from at least one C5-12 alpha-olefin in an amount of from 1.0 mol % to 3.0 mol %, wherein the polypropylene composition has an amount of xylene solubles XS of at least 40 wt %, and the xylene solubles have an amount of ethylene-derived comonomer units of from 4.0 wt % to 70 wt %.
    Type: Application
    Filed: February 26, 2013
    Publication date: February 12, 2015
    Inventors: Kristin Reichelt, Sameli Hakola, Luigi Resconi
  • Patent number: 8946363
    Abstract: Solid, particulate catalysts comprising bridged bis indenyl ?-ligands are disclosed, together with methods for the preparation and use thereof, for example, in olefin polymerization.
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: February 3, 2015
    Assignee: Borealis AG
    Inventors: Luigi Resconi, Pascal Castro, Lauri Huhtanen
  • Patent number: 8933256
    Abstract: A complex of formula (I): wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-hydrocarbyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; each R1 is a C4-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring, optionally containing one or more heteroatoms belonging to groups 14-16, or is a C3-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring where the ?-atom is an Si-atom; n is 0-3; each R18 is the same or different and may be a C1-C20 hydrocarbyl radical optionally containing one or more heteroatoms belonging to groups 14-16; each R4 is a hydrogen atom or a C1-6-hydrocarbyl radical; each W is a 5 or 6 membered aryl or heteroaryl ring wherein each atom of said ring is optionally substituted with an R5 group each R5 is the same or different and is a C1-C20 hydrocarbyl radical option
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: January 13, 2015
    Assignee: Borealis AG
    Inventors: Pascal Castro, Luigi Resconi, Lauri Huhtanen
  • Patent number: 8865848
    Abstract: A process for the preparation of a random propylene copolymer comprising polymerizing propylene and at least one C2-10 alpha olefin (especially ethylene) in the presence of a catalyst; wherein said catalyst comprises: (i) a complex of formula (I): wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-hydrocarbyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; each R1 is a C4-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring, optionally containing one or more heteroatoms belonging to groups 14-16, or is a C3-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring where the ?-atom is an Si-atom; n is 0-3; each R18 is the same or different and may be a C1-C20 hydrocarbyl radical optionally containing one or more heteroatoms belonging to groups 14-16; each R4 is a hydrogen atom or a C1-6-h
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: October 21, 2014
    Assignee: Borealis AG
    Inventors: Pascal Castro, Luigi Resconi, Lauri Huhtanen