Patents by Inventor M. Bruce Welch

M. Bruce Welch has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5563284
    Abstract: In accordance with the present invention there is provided a cyclopentadienyl-type ligand represented by the formula ZA, wherein Z is a cyclopentadienyl-type group, wherein A is --YPR.sub.2, --YNR.sub.2, or --NR.sub.2, wherein Y is an alkylene group containing 1 to 24 carbon atoms, wherein each R is individually selected from alkyl groups containing 1 to 20 carbon atoms. Another aspect of the invention is to provide a metallocene represented by the formula ZAMX.sub.3, wherein Z and A are as described above, M is a Group IVB or VB transition metal, and X is a halide. Other aspects of the present invention include catalyst systems comprising the metallocenes and an organoaluminoxane, processes for preparing the above defined ligands, metallocenes and catalyst systems, and polymerization processes employing the catalyst systems.
    Type: Grant
    Filed: September 9, 1994
    Date of Patent: October 8, 1996
    Assignee: Phillips Petroleum Company
    Inventors: Krisztina Frey, Gabriele von Massow, Helmut G. Alt, M. Bruce Welch
  • Patent number: 5554795
    Abstract: In accordance with the present invention there is provided a cyclopentadienyl-type ligand represented by the formula ZA, wherein Z is a cyclopentadienyl-type group, wherein A is --YPR.sub.2, --YNR.sub.2, or --NR.sub.2, wherein Y is an alkylene group containing 1 to 24 carbon atoms, wherein each R is individually selected from alkyl groups containing 1 to 20 carbon atoms. Another aspect of the invention is to provide a metallocene represented by the formula ZAMX.sub.3, wherein Z and A are as described above, M is a Group IVB or VB transition metal, and X is a halide. Other aspects of the present invention include catalyst systems comprising the metallocenes and an organoaluminoxane, processes for preparing the above defined ligands, metallocenes and catalyst systems, and polymerization processes employing the catalyst systems.
    Type: Grant
    Filed: May 19, 1995
    Date of Patent: September 10, 1996
    Assignee: Phillips Petroleum Company
    Inventors: Krisztina Frey, Gabriele von Massow, Helmut G. Alt, M. Bruce Welch
  • Patent number: 5541272
    Abstract: Unbridged indenyl-containing metallocenes are disclosed along with methods for making the metallocenes. Also disclosed are methods for using the metallocenes as polymerization catalysts. In addition, polymers resulting from such polymerizations are disclosed.
    Type: Grant
    Filed: June 3, 1994
    Date of Patent: July 30, 1996
    Assignee: Phillips Petroleum Company
    Inventors: Michael Schmid, Helmut G. Alt, M. Bruce Welch
  • Patent number: 5534473
    Abstract: A catalyst system comprising a bridged fluorenyl-containing metallocene, an unbridged metallocene, and a suitable cocatalyst and the use of such catalyst systems to produce olefin polymers. Also novel olefin polymers produced by those processes.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: July 9, 1996
    Assignee: Phillips Petroleum Company
    Inventors: M. Bruce Welch, Rolf L. Geerts, Syriac J. Palackal, Ted M. Pettijohn
  • Patent number: 5498581
    Abstract: Methods are disclosed for preparing a highly active solid metallocene-containing catalyst system and its use in the polymerization of olefins. The catalyst system is prepared by creating a catalyst system solution by combining an aluminoxane with a metallocene having a substituent which has olefinic unsaturation in a suitable liquid to form a liquid catalyst system, conducting prepolymerization of an olefin in the liquid catalyst system, and separating the resulting solid metallocene-containing catalyst system from the reaction mixture. Also polymerization of olefins using the inventive solid catalyst system is disclosed.
    Type: Grant
    Filed: June 1, 1994
    Date of Patent: March 12, 1996
    Assignee: Phillips Petroleum Company
    Inventors: M. Bruce Welch, Helmut G. Alt, Bernd Peifer, Syriac J. Palackal, Gary L. Glass, Ted M. Pettijohn, Gil R. Hawley, Darryl R. Fahey
  • Patent number: 5492978
    Abstract: A polymer bound ligand represented by the formula QM(R).sub.m and process for preparing same are provided, wherein Q is a polystyrene, M is Si, C, Ge, Sn, P, or N, each R is a that at least one R is a cyclopentadienyl-type compound, and m is 2 or 3, said process comprising reacting a metallated polystyrene and an organohalide compound, wherein the polystyrene is metallated with an alkali metal, and wherein said organohalide compound is represented by the formula XM(R).sub.m wherein X is a halide. Other aspects of the present invention include a polymer bound metallocene represented by the formula QM(R).sub.m ZY.sub.n and a process for preparing same, wherein Z is a transition metal, Y is a halide, methyl, hydrogen, or a cyclopentadienyl-type group, and n is 2 or 3. Other aspects of the present invention include a catalyst system comprising the polymer bound metallocene and an organoaluminoxane, a method for preparing same, and a polymerization process employing the catalyst system.
    Type: Grant
    Filed: May 31, 1995
    Date of Patent: February 20, 1996
    Assignee: Phillips Petroleum Company
    Inventors: Bernd Peifer, Helmut G. Alt, M. Bruce Welch, Syriac J. Palackal
  • Patent number: 5492975
    Abstract: A polymer bound ligand represented by the formula QM(R).sub.m and process for preparing same are provided, wherein Q is a polystyrene, M is Si, C, Ge, Sn, P, or N, each R is a that at least one R is a cyclopentadienyl-type compound, and m is 2 or 3, said process comprising reacting a metallated polystyrene and an organohalide compound, wherein the polystyrene is metallated with an alkali metal, and wherein said organohalide compound is represented by the formula XM(R).sub.m wherein X is a halide. Other aspects of the present invention include a polymer bound metallocene represented by the formula QM(R).sub.m ZY.sub.n and a process for preparing same, wherein Z is a transition metal, Y is a halide, methyl, hydrogen, or a cyclopentadienyl-type group, and n is 2 or 3. Other aspects of the present invention include a catalyst system comprising the polymer bound metallocene and an organoaluminoxane, a method for preparing same, and a polymerization process employing the catalyst system.
    Type: Grant
    Filed: May 31, 1995
    Date of Patent: February 20, 1996
    Assignee: Phillips Petroleum Company
    Inventors: Bernd Peifer, Helmut G. Alt, M. Bruce Welch, Syriac J. Palackal
  • Patent number: 5492973
    Abstract: A polymer bound ligand represented by the formula QM(R).sub.m and process for preparing same are provided, wherein Q is a polystyrene, M is Si, C, Ge, Sn, P, or N, each R is a that at least one R is a cyclopentadienyl-type compound, and m is 2 or 3, said process comprising reacting a metallated polystyrene and an organohalide compound, wherein the polystyrene is metallated with an alkali metal, and wherein said organohalide compound is represented by the formula XM(R).sub.m wherein X is a halide. Other aspects of the present invention include a polymer bound metallocene represented by the formula QM(R).sub.m ZY.sub.n and a process for preparing same, wherein Z is a transition metal, Y is a halide, methyl, hydrogen, or a cyclopentadienyl-type group, and n is 2 or 3. Other aspects of the present invention include a catalyst system comprising the polymer bound metallocene and an organoaluminoxane, a method for preparing same, and a polymerization process employing the catalyst system.
    Type: Grant
    Filed: May 31, 1995
    Date of Patent: February 20, 1996
    Assignee: Phillips Petroleum Company
    Inventors: Bernd Peifer, Helmut G. Alt, M. Bruce Welch, Syriac J. Palackal
  • Patent number: 5492974
    Abstract: A polymer bound ligand represented by the formula QM(R).sub.m and process for preparing same are provided, wherein Q is a polystyrene, M is Si, C, Ge, Sn, P, or N, each R is a that at least one R is a cyclopentadienyl-type compound, and m is 2 or 3, said process comprising reacting a metallated polystyrene and an organohalide compound, wherein the polystyrene is metallated with an alkali metal, and wherein said organohalide compound is represented by the formula XM(R).sub.m wherein X is a halide. Other aspects of the present invention include a polymer bound metallocene represented by the formula QM(R).sub.m ZY.sub.n and a process for preparing same, wherein Z is a transition metal, Y is a halide, methyl, hydrogen, or a cyclopentadienyl-type group, and n is 2 or 3. Other aspects of the present invention include a catalyst system comprising the polymer bound metallocene and an organoaluminoxane, a method for preparing same, and a polymerization process employing the catalyst system.
    Type: Grant
    Filed: May 31, 1995
    Date of Patent: February 20, 1996
    Assignee: Phillips Petroleum Company
    Inventors: Bernd Peifer, Helmut G. Alt, M. Bruce Welch, Syriac J. Palackal
  • Patent number: 5473020
    Abstract: A polymer bound ligand represented by the formula QM(R).sub.m and process for preparing same are provided, wherein Q is a polystyrene, M is Si, C, Ge, Sn, P, or N, each R is a that at least one R is a cyclopentadienyl-type compound, and m is 2 or 3, said process comprising reacting a metallated polystyrene and an organohalide compound, wherein the polystyrene is metallated with an alkali metal, and wherein said organohalide compound is represented by the formula XM(R).sub.m wherein X is a halide. Other aspects of the present invention include a polymer bound metallocene represented by the formula QM(R).sub.m ZY.sub.n and a process for preparing same, wherein Z is a transition metal, Y is a halide, methyl, hydrogen, or a cyclopentadienyl-type group, and n is 2 or 3. Other aspects of the present invention include a catalyst system comprising the polymer bound metallocene and an organoaluminoxane, a method for preparing same, and a polymerization process employing the catalyst system.
    Type: Grant
    Filed: June 30, 1994
    Date of Patent: December 5, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Bernd Peifer, Helmut G. Alt, M. Bruce Welch, Syriac J. Palackal
  • Patent number: 5466766
    Abstract: A method is provided for forming a supported cyclopentadiene-type compound comprising contacting a cyclopentadiene-type compound containing an active halogen with an inorganic support having surface hydroxyl group. Also there is provided a method of preparing a supported metallocene comprising reacting the supported cyclopentadiene-type compound with a transition metal compound under suitable conditions. There is also provided a process for producing bridged cyclopentadiene-type ligands having a bridge having branch that has a terminal vinyl group. Also metallocenes of these ligands are provided. Still further there is provided a process for producing bridged cyclopentadiene-type ligands having a bridge having a branch that has a terminal active halogen. The resulting new ligands and supported metallocenes produced therefrom are also provided.
    Type: Grant
    Filed: November 17, 1993
    Date of Patent: November 14, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Konstantinos Patsidis, Bernd Peifer, Syriac J. Palackal, Helmut G. Alt, M. Bruce Welch, Rolf L. Geerts, Darryl R. Fahey, Harold R. Deck
  • Patent number: 5459218
    Abstract: Fluorenyl-containing silyl bridged metallocenes, the process of using such metallocenes to polymerize olefins, and the resulting unusual syndiotactic polypropylene are disclosed.
    Type: Grant
    Filed: December 9, 1994
    Date of Patent: October 17, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Syriac J. Palackal, Helmut G. Alt, Konstantinos Patsidis, Tara G. Hill, Gil R. Hawley, Peter P. Chu, M. Bruce Welch, Rolf L. Geerts
  • Patent number: 5451649
    Abstract: Benzofluorenyl-containing metallocenes are disclosed along with methods for making the metallocenes. Also disclosed are methods for using the metallocenes as polymerization catalysts. In addition, polymers resulting from such polymerizations are disclosed.
    Type: Grant
    Filed: March 17, 1994
    Date of Patent: September 19, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Roland Zenk, Helmut G. Alt, M. Bruce Welch
  • Patent number: 5436305
    Abstract: Fluorenyl-containing metallocenes are disclosed along with methods for making the metallocenes. Also disclosed are methods for using the metallocenes as polymerization catalysts. In addition, polymers resulting from such polymerizations are disclosed.
    Type: Grant
    Filed: July 23, 1991
    Date of Patent: July 25, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Helmut G. Alt, Syriac J. Palackal, Konstantinos Patsidis, M. Bruce Welch, Rolf L. Geerts, Eric T. Hsieh, Max P. McDaniel, Gil R. Hawley, Paul D. Smith
  • Patent number: 5420320
    Abstract: In accordance with the present invention there is provided a process for preparing a cyclopentadienyl-type ligand, the process comprises (1) reacting an alkali metal salt of a cyclopentadienyl-type compound and an aminofulvene compound to form a monoanion, (2) reacting the monoanion and a reducing agent to form a dianion, and (3) reacting the dianion and water to produce the cyclopentadienyl-type ligand. Another aspect of the present invention includes a process for preparing a metallocene compound comprising reacting the dianion of step (2) and a transition metal-containing compound to form the metallocene compound. Another aspect of the present invention includes a process for preparing a metallocene compound comprising reacting the ligand of step (3) and an alkali metal compound to form a dianion and then reacting the dianion with a transition metal-containing compound to form the metallocene compound.
    Type: Grant
    Filed: June 8, 1994
    Date of Patent: May 30, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Roland Zenk, Helmut G. Alt, M. Bruce Welch, Syriac J. Palackal
  • Patent number: 5416179
    Abstract: A process for the polymerization of mono-1-olefins employing a catalyst composition comprising a metallocene compound and isobutene. The catalyst composition exhibits improved productivity. In a preferred embodiment an aluminoxane is employed as a cocatalyst.
    Type: Grant
    Filed: March 16, 1994
    Date of Patent: May 16, 1995
    Assignee: Phillips Petroleum Company
    Inventors: M. Bruce Welch, Paul Barbee
  • Patent number: 5401817
    Abstract: Fluorenyl-containing silyl bridged metallocenes, the process of using such metallocenes to polymerize olefins, and the resulting unusual syndiotactic polypropylene are disclosed.
    Type: Grant
    Filed: May 20, 1993
    Date of Patent: March 28, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Syriac J. Palackal, Helmut G. Alt, Konstantinos Patsidis, Tara G. Hill, Gil R. Hawley, Peter P. Chu, M. Bruce Welch, Rolf L. Geerts
  • Patent number: 5399636
    Abstract: A composition is provided comprising a metallocene having the formula of: ##STR1## wherein each Z can be the same or different hydrocarbyl radical selected from the group consisting of cyclopentadienyl, indenyl, tetrahydroindenyl, fluorenyl, and mixtures thereof; each X can be the same or different and is selected from the group consisting of hydrogen, fluorine, chlorine, bromine, iodine, R, OR, NR.sub.2, PR.sub.2, or OQ, or mixtures thereof wherein the R is a C.sub.1 -C.sub.20 hydrocarbyl radical and Q is an inorganic moiety selected from the group consisting of silica, alumina, clay, phosphated alumina, and mixtures thereof; each Y can be the same or different and is an alkyl group, hydrogen, fluorine, chlorine, bromine, iodine, or mixtures thereof; E is selected from C, Sn, Si, Ge, B, Al, N, or P; M is a metal selected from Ti, Zr, Hf, Sc, Y, V, or La; m is a number sufficient to fill out the valences of metal M; and n is 1 or 2.
    Type: Grant
    Filed: June 11, 1993
    Date of Patent: March 21, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Helmut G. Alt, Konstantinos Patsidis, M. Bruce Welch, Rolf L. Geerts, Bernd Peifer, Syriac J. Palackal
  • Patent number: 5319029
    Abstract: A composition of matter comprising: (a) 5 to 40 weight percent inclusive of a low molecular weight ethylene resin made using a titanium catalyst system said resin having a density greater than 0.955 grams per cubic centimeter, a melt index greater than 25 grams per 10 minutes, and a heterogeneity index between 2 and 8 inclusive; and (b) 60 to 95 weight percent inclusive of a high molecular weight ethylene copolymer resin made using a chromium catalyst system said resin having a density of at least 0.93 grams per cubic centimeter, a high load melt index between 1.5 and 15 grams per 10 minutes, and a heterogeneity index between 6 and 100 inclusive; wherein said composition of matter has a melt index greater than 0.05 grams per 10 minutes.
    Type: Grant
    Filed: April 16, 1993
    Date of Patent: June 7, 1994
    Assignee: Phillips Petroleum Company
    Inventors: Joel L. Martin, M. Bruce Welch, William R. Coutant, Max P. McDaniel
  • Patent number: 5306775
    Abstract: A composition of matter comprising: (a) 30 to 70 weight percent inclusive of a low molecular weight ethylene resin made using a chromium catalyst system said resin having a density of at least 0.955 grams per cubic centimeter, a melt index from 25 to 400 grams per 10 minutes, and a heterogeneity index between 2 and 35 inclusive; and (b) 30 to 70 weight percent inclusive of a high molecular weight ethylene copolymer resin made using a titanium catalyst system said resin having a density not greater than 0.955 grams per cubic centimeter, a high load melt index between 0.1 and 50 grams per 10 minutes inclusive, and a heterogeneity index between 2 and 10 inclusive; wherein said composition of matter has a melt index greater than 0.05 grams per 10 minutes.
    Type: Grant
    Filed: April 16, 1993
    Date of Patent: April 26, 1994
    Assignee: Phillips Petroleum Company
    Inventors: Joel L. Martin, M. Bruce Welch, William R. Coutant, Max P. McDaniel