Patents by Inventor M. Ziaul Karim
M. Ziaul Karim has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250105036Abstract: A system and a method of wet processing includes receiving real-time signals indicative of one or more of a pH, a temperature, and an electrical conductivity of a liquid chemical in a wet processing tank, and determining values of one or more of a composition, a flow rate, and the temperature of the liquid chemical that will improve or maintain an etch rate of the liquid chemical in the wet processing tank. One or more of the composition, the flow rate, and the temperature of the liquid chemical in the wet processing tank may then be adjusted to the determined values.Type: ApplicationFiled: September 27, 2023Publication date: March 27, 2025Applicant: Yield Engineering Systems, Inc.Inventors: Venugopal Govindarajulu, M Ziaul Karim, Coby Tao
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Publication number: 20250087534Abstract: The disclosed technology generally relates to semiconductor structures and their fabrication, and more particularly to diffusion barrier structures containing Ti, Si, N and methods of forming same. A method of forming an electrically conductive diffusion barrier comprises providing a substrate in a reaction chamber and forming a titanium silicide (TiSi) region on the substrate by alternatingly exposing the substrate to a titanium-containing precursor and a first silicon-containing precursor. The method additionally comprises forming a titanium silicon nitride (TiSiN) region on the TiSi region by alternatingly exposing the substrate to a titanium-containing precursor, a nitrogen-containing precursor and a second silicon-containing precursor. The method can optionally include, prior to forming the TiSi region, forming a titanium nitride (TiN) region by alternatingly exposing the substrate to a titanium-containing precursor and a nitrogen-containing precursor.Type: ApplicationFiled: March 25, 2024Publication date: March 13, 2025Inventors: Vinayak Veer Vats, M. Ziaul Karim, Bo Seon Choi, Somilkumar J. Rathi, Niloy Mukherjee
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Publication number: 20250025987Abstract: An apparatus for removing a coating from a substrate comprises a nozzle with an inner conduit having an orifice and an outer conduit coaxially arranged about the inner conduit and defining an annular opening between the inner and outer conduits. The nozzle is configured to direct a liquid stream through the orifice toward the coated surface and direct a gas flow through the annular opening such that the gas flow surrounds the liquid stream as the liquid stream moves towards the coated surface.Type: ApplicationFiled: October 7, 2024Publication date: January 23, 2025Applicant: Yield Engineering Systems, Inc.Inventors: M Ziaul Karim, Dragan Cekic
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Patent number: 12138745Abstract: A method of removing a coating from a substrate comprises positioning a nozzle of an apparatus such that a longitudinal axis of a distal end of the nozzle is inclined at an angle ? with a coated surface of the substrate. The nozzle including an inner conduit having an orifice and an outer conduit coaxially arranged about the inner conduit and defining an annular opening between the inner and outer conduits. Directing a liquid stream through the orifice toward the coated surface and directing a gas flow through the annular opening such that the gas flow surrounds the liquid stream, and impinging the liquid stream on the coated surface.Type: GrantFiled: March 22, 2023Date of Patent: November 12, 2024Assignee: YIELD ENGINEERING SYSTEMS, INC.Inventors: M Ziaul Karim, Dragan Cekic
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Publication number: 20240316727Abstract: A method of removing a coating from a substrate comprises positioning a nozzle of an apparatus such that a longitudinal axis of a distal end of the nozzle is inclined at an angle ? with a coated surface of the substrate. The nozzle including an inner conduit having an orifice and an outer conduit coaxially arranged about the inner conduit and defining an annular opening between the inner and outer conduits. Directing a liquid stream through the orifice toward the coated surface and directing a gas flow through the annular opening such that the gas flow surrounds the liquid stream, and impinging the liquid stream on the coated surface.Type: ApplicationFiled: March 22, 2023Publication date: September 26, 2024Applicant: Yield Engineering Systems, Inc.Inventors: M Ziaul Karim, Dragan Cekic
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Patent number: 12087623Abstract: A method of improving interfacial adhesion of a copper-glass interface in a Through Glass Via (TGV) of an electronic device includes coating an internal wall of a TGV with a curable polymer material having a viscosity less than 30 Poise. The coating is cured to form a dielectric liner having a tensile strength greater than about 8 Mpa and a dielectric loss less than about 0.002. A layer of copper may then be deposited on the dielectric liner.Type: GrantFiled: January 25, 2024Date of Patent: September 10, 2024Assignee: YIELD ENGINEERING SYSTEMS, INC.Inventors: Ramakanth Alapati, M Ziaul Karim, Christopher Lane
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Patent number: 12042827Abstract: A cleaning device includes a tank configured to contain a cleaning liquid and one or more substrates in the cleaning liquid. A megasonic transducer array is coupled to the tank and configured to direct megasonic frequency waves to surfaces of the substrates. Multiple pairs of ultrasonic transducers are also coupled to the tank and configured to direct ultrasonic frequency waves to surfaces of the substrates. The megasonic transducer array includes a support plate with a plurality of megasonic transducers and a central plane that extends perpendicular to the support plate. The multiple pairs of ultrasonic transducers are arranged in a mirror symmetric manner on opposite sides of the central plane.Type: GrantFiled: May 30, 2023Date of Patent: July 23, 2024Assignee: YIELD ENGINEERING SYSTEMS, INC.Inventors: Louis Navarro, Venugopal Govindarajulu, Dragan Cekic, M Ziaul Karim
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Patent number: 11942365Abstract: The disclosed technology generally relates to semiconductor structures and their fabrication, and more particularly to diffusion barrier structures containing Ti, Si, N and methods of forming same. A method of forming an electrically conductive diffusion barrier comprises providing a substrate in a reaction chamber and forming a titanium silicide (TiSi) region on the substrate by alternatingly exposing the substrate to a titanium-containing precursor and a first silicon-containing precursor. The method additionally comprises forming a titanium silicon nitride (TiSiN) region on the TiSi region by alternatingly exposing the substrate to a titanium-containing precursor, a nitrogen-containing precursor and a second silicon-containing precursor. The method can optionally include, prior to forming the TiSi region, forming a titanium nitride (TiN) region by alternatingly exposing the substrate to a titanium-containing precursor and a nitrogen-containing precursor.Type: GrantFiled: May 31, 2018Date of Patent: March 26, 2024Assignee: Eugenus, Inc.Inventors: Vinayak Veer Vats, M. Ziaul Karim, Bo Seon Choi, Somilkumar J. Rathi, Niloy Mukherjee
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Publication number: 20240066618Abstract: A method of using a processing oven may include disposing at least one substrate in a chamber of the oven and activating a lamp assembly disposed above them to increase their temperature to a first temperature. A chemical vapor may be admitted into the chamber above the at least one substrate and an inert gas may be admitted into the chamber below the at least one substrate. The temperature of the at least one substrate may then be increased to a second temperature higher than the first temperature and then cooled down.Type: ApplicationFiled: November 6, 2023Publication date: February 29, 2024Applicant: Yield Engineering Systems, Inc.Inventors: Lei Jing, M Ziaul Karim, Kenneth Sautter, Kang Song
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Patent number: 11850672Abstract: A method of using a processing oven may include disposing at least one substrate in a chamber of the oven and activating a lamp assembly disposed above them to increase their temperature to a first temperature. A chemical vapor may be admitted into the chamber above the at least one substrate and an inert gas may be admitted into the chamber below the at least one substrate. The temperature of the at least one substrate may then be increased to a second temperature higher than the first temperature and then cooled down.Type: GrantFiled: July 25, 2022Date of Patent: December 26, 2023Assignee: YIELD ENGINEERING SYSTEMS, INC.Inventors: Lei Jing, M Ziaul Karim, Kenneth Sautter, Kang Song
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Publication number: 20230294190Abstract: A semiconductor processing apparatus includes a process chamber that defines an enclosure. The enclosure includes a substrate support configured to support a substrate and rotate the substrate about a central axis of the process chamber. The substrate support is also configured to move vertically along the central axis and position the substrate at multiple locations in the enclosure. The apparatus also includes one or more UV lamps configured to irradiate a top surface of the substrate supported on the substrate support.Type: ApplicationFiled: May 3, 2023Publication date: September 21, 2023Applicant: Yield Engineering Systems, Inc.Inventors: Tapani Laaksonen, M Ziaul Karim, Christopher Lane, Craig Walter McCoy, Ramakanth Alapati
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Publication number: 20230151488Abstract: A method for ALD coating of a substrate with a layer containing Ti, Si, N, wherein a reaction gas and then a flushing gas are introduced into a process chamber holding the substrate in a plurality of successive steps, each in one or more cycles, wherein TiN is deposited in a first step with a reaction gas containing Ti and a reaction gas containing N, TiSi is deposited in a second step with a reaction gas containing Ti and a reaction gas containing Si, and in a third step following the second step, TiSiN is deposited with a reaction gas containing Ti, with a reaction gas containing N and with a reaction gas containing Si.Type: ApplicationFiled: June 23, 2022Publication date: May 18, 2023Inventors: Vinayak Veer Vats, M. Ziaul Karim, Bo Seon Choi
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Publication number: 20230117184Abstract: A batch processing oven includes a processing chamber, a magnet, and a rack. The processing chamber includes a gas inlet on a first side and a gas outlet on a second side opposite the first side, the gas inlet is configured to direct a hot gas into the processing chamber and the gas outlet is configured to exhaust the convective energy in parallel with the radiative energy from the walls. The magnet is arranged such that its north pole will be formed on the first side of the processing chamber and its south pole will be formed on the second side of the processing chamber. The rack is configured to be positioned between the first and second ends of the processing chamber and is configured to support a plurality of vertically spaced-apart substrates.Type: ApplicationFiled: October 20, 2021Publication date: April 20, 2023Applicant: Yield Engineering Systems, Inc.Inventors: M. Ziaul Karim, Christopher Lane
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Publication number: 20230060603Abstract: A method of using a processing oven may include disposing at least one substrate in a chamber of the oven and activating a lamp assembly disposed above them to increase their temperature to a first temperature. A chemical vapor may be admitted into the chamber above the at least one substrate and an inert gas may be admitted into the chamber below the at least one substrate. The temperature of the at least one substrate may then be increased to a second temperature higher than the first temperature and then cooled down.Type: ApplicationFiled: July 25, 2022Publication date: March 2, 2023Applicant: Yield Engineering Systems, Inc.Inventors: Lei Jing, M Ziaul Karim, Kenneth Sautter, Kang Song
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Patent number: 11465225Abstract: A method of using a solder reflow oven can include disposing at least one substrate including solder in a chamber of the oven. The method can include decreasing a pressure of the chamber to a first pressure between about 0.1-50 Torr. After decreasing the pressure of the chamber, the temperature of the at least one substrate can be increased to a first temperature. Formic acid vapor can be admitted into the chamber above the at least one substrate while nitrogen is discharged into the chamber below the at least one substrate. The method can also include removing at least a portion of the formic acid vapor from the enclosure. After the removing step, the temperature of the at least one substrate can be further increased to a second temperature higher than the first temperature. The at least one substrate can be maintained at the second temperature for a first time. And then, the at least one substrate can be cooled.Type: GrantFiled: March 11, 2022Date of Patent: October 11, 2022Assignee: YIELD ENGINEERING SYSTEMS, INC.Inventors: Lei Jing, M Ziaul Karim, Kenneth Sautter, Kang Song
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Patent number: 11456274Abstract: A method of using an oven includes supporting a substrate on a rotatable spindle in a processing chamber of the oven and rotating the substrate. The method may also include raising the spindle with the substrate to a heating zone and activating a lamp assembly to heat a top surface of the substrate. The substrate may then be lowered to a dosing zone and a chemical vapor directed into the processing chamber above the substrate. The substrate may then be further heated using the lamp assembly and cooled.Type: GrantFiled: March 4, 2022Date of Patent: September 27, 2022Assignee: YIELD ENGINEERING SYSTEMS, INC.Inventors: M Ziaul Karim, Lei Jing, Kenneth Sautter
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Patent number: 11444053Abstract: The present disclosure is directed to a compact vertical oven for reflow of solder bumps for backend processes in semiconductor wafer assembly and packaging. This disclosure describes a vertical oven which uses a plurality of wafers (e.g., an example value is 50-100 wafers) in a batch with controlled injection of the reducing agent (e.g. formic acid), resulting in a process largely free of contamination. This disclosure describes controlled formic acid flow through a vertical system using laminar flow technology in a sub-atmospheric pressure environment, which is not currently available in the industry. The efficacy of the process depends on effective formic acid vapor delivery, integrated temperature control during heating and cooling, and careful design of the vapor flow path with exhaust. Zone-dependent reaction dynamics managed by vapor delivery process, two-steps temperature ramp control, and controlled cooling process and formic acid content ensures the effective reaction without any flux.Type: GrantFiled: April 17, 2020Date of Patent: September 13, 2022Assignee: YIELD ENGINEERING SYSTEMS, INC.Inventors: M Ziaul Karim, Randy Hall, Peter Krotov
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Patent number: 11401607Abstract: A method for ALD coating of a substrate with a layer containing Ti, Si, N, wherein a reaction gas and then a flushing gas are introduced into a process chamber holding the substrate in a plurality of successive steps, each in one or more cycles, wherein TiN is deposited in a first step with a reaction gas containing Ti and a reaction gas containing N, TiSi is deposited in a second step with a reaction gas containing Ti and a reaction gas containing Si, and in a third step following the second step, TiSiN is deposited with a reaction gas containing Ti, with a reaction gas containing N and with a reaction gas containing Si.Type: GrantFiled: June 2, 2017Date of Patent: August 2, 2022Assignee: Eugenus, Inc.Inventors: Vinayak Veer Vats, M. Ziaul Karim, Bo Seon Choi
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Patent number: 11335662Abstract: A solder reflow oven may include a reflow chamber and a plurality of vertically spaced apart wafer-support plates positioned in the reflow chamber. A plurality of semiconductor wafers each including a solder are configured to be disposed in the reflow chamber such that each semiconductor wafer is disposed proximate to, and vertically spaced apart from, a wafer-support plate. Each wafer-support plate may include at least one of liquid-flow channels or resistive heating elements. A control system control the flow of a hot liquid through the channels or activate the heating elements to heat a wafer to a temperature above the solder reflow temperature.Type: GrantFiled: September 2, 2021Date of Patent: May 17, 2022Assignee: YIELD ENGINEERING SYSTEMS, INC.Inventors: M Ziaul Karim, Randy Hall, Peter Krotov
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Publication number: 20210398937Abstract: A solder reflow oven may include a reflow chamber and a plurality of vertically spaced apart wafer-support plates positioned in the reflow chamber. A plurality of semiconductor wafers each including a solder are configured to be disposed in the reflow chamber such that each semiconductor wafer is disposed proximate to, and vertically spaced apart from, a wafer-support plate. Each wafer-support plate may include at least one of liquid-flow channels or resistive heating elements. A control system control the flow of a hot liquid through the channels or activate the heating elements to heat a wafer to a temperature above the solder reflow temperature.Type: ApplicationFiled: September 2, 2021Publication date: December 23, 2021Applicant: Yield Engineering Systems, Inc.Inventors: M Ziaul Karim, Randy Hall, Peter Krotov