Patents by Inventor Makoto Miyahara

Makoto Miyahara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11559771
    Abstract: A method for manufacturing a zeolite membrane structure comprises an immersion step for immersing a porous substrate in a synthetic sol, and a synthesis step for hydrothermally synthesizing a zeolite membrane on a surface of the porous substrate that has been immersed in the synthesis so. When the foamability of the synthetic sol is measured by a Ross-Miles method under a condition of 25 degrees C., the foam height after elapse of 5 minutes from completion of down flow is less than or equal to 5 mm.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: January 24, 2023
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Miyahara, Shinji Nakamura
  • Patent number: 11498035
    Abstract: A zeolite membrane complex includes a porous support, and a zeolite membrane formed on the support. The zeolite membrane includes a zeolite crystal phase constituted by a plurality of zeolite crystals, and a dense grain boundary phase, which is a region between the plurality of zeolite crystals. A density of at least part of the grain boundary phase is smaller than a density of the zeolite crystal phase. A width of the grain boundary phase is 2 nm or more and 10 nm or less. Accordingly, it is possible to realize high permeability and high separating performance, and high durability of the zeolite membrane.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: November 15, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Naoto Kinoshita, Makiko Ichikawa, Kenji Yajima, Makoto Miyahara, Katsuya Shimizu
  • Patent number: 11400422
    Abstract: A support is a porous ceramic support for supporting a zeolite membrane. The hydraulic conductivity of the support is less than or equal to 1.1×10?3 m/s. In the support, the total content of alkali metal and alkaline earth metal in a surface part within 30 ?m from a surface in a depth direction perpendicular to the surface is less than or equal to 1% by weight.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: August 2, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Miyahara, Kenichi Noda
  • Patent number: 11400421
    Abstract: In production of a zeolite membrane complex, a starting material solution containing at least a structure-directing agent and FAU-type zeolite particles having an average particle diameter of 50 to 500 nm is prepared. Then, a support is immersed in the starting material solution to form a zeolite membrane on the support by hydrothermal synthesis, the zeolite membrane being composed of AFX-type zeolite. After that, the structure-directing agent in the zeolite membrane is removed.
    Type: Grant
    Filed: August 11, 2021
    Date of Patent: August 2, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Kenichi Noda, Makoto Miyahara
  • Patent number: 11402314
    Abstract: A method for inspecting a separation membrane structure includes an assembly step of sealing a separation membrane structure that includes a porous substrate and a separation membrane into a casing, and an inspection step of applying pressure to an inspection liquid that has filled a first main surface side of the separation membrane.
    Type: Grant
    Filed: September 6, 2019
    Date of Patent: August 2, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Miyahara, Makiko Ichikawa, Kenji Yajima, Takeshi Hagio
  • Patent number: 11278848
    Abstract: A separation membrane structure has partition walls including a honeycomb shaped porous ceramic body provided with a large number of pores, and cells to become through channels of a fluid are formed by the partition walls. The cells include separation cells and slit cells. In the separation cells, the intermediate layer is disposed on the surface of a substrate, and a separation layer is further formed. The intermediate layer has a structure where aggregate particles are bonded to one another by an inorganic bonding material having a thermal expansion coefficient equal to or higher than that of the aggregate particles.
    Type: Grant
    Filed: September 23, 2014
    Date of Patent: March 22, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Kenji Yajima, Makoto Miyahara, Tetsuya Uchikawa, Makoto Teranishi, Makiko Ichikawa, Hideyuki Suzuki
  • Patent number: 11260348
    Abstract: A dehydration method is a dehydration method for selectively separating water from a mixture that contains water, using a zeolite membrane having an AFX structure, and the method includes a step of supplying the mixture to a supply side space of the zeolite membrane having an AFX structure, and a step of making a pressure difference between the supply side space and a permeation side space of the zeolite membrane having an AFX structure.
    Type: Grant
    Filed: December 4, 2019
    Date of Patent: March 1, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Kenichi Noda, Makoto Miyahara, Katsuya Shimizu, Takeshi Hagio
  • Patent number: 11229886
    Abstract: A peak intensity of a (002) plane is greater than or equal to 0.5 times a peak intensity of a (100) plane in an X-ray diffraction pattern obtained by irradiation of X-rays to a membrane surface of the ERI membrane.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: January 25, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeshi Hagio, Kenichi Noda, Makoto Miyahara, Katsuya Shimizu, Aya Miura, Ryotaro Yoshimura
  • Patent number: 11219879
    Abstract: An aluminophosphate-metal oxide bonded body including a metal oxide having a bonding surface on a part of the surface thereof, and aluminophosphate that is disposed on the bonding surface of the metal oxide, wherein an alkali metal, an alkaline earth metal or both of these is/are disposed on the bonding surface of the metal oxide, and the content rate of the alkali metal, alkaline earth metal or both is from 0.3 to 30.0% by mass with respect to all of the substances that are disposed on the bonding surface of the metal oxide. An aluminophosphate-metal oxide bonded body that provides a favorable bonded state even for complicated shapes is provided.
    Type: Grant
    Filed: September 28, 2015
    Date of Patent: January 11, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeshi Hagio, Makoto Miyahara, Tetsuya Uchikawa, Makiko Ichikawa, Kenichi Noda, Kenji Yajima
  • Publication number: 20210370236
    Abstract: In production of a zeolite membrane complex, a starting material solution containing at least a structure-directing agent and FAU-type zeolite particles having an average particle diameter of 50 to 500 nm is prepared. Then, a support is immersed in the starting material solution to form a zeolite membrane on the support by hydrothermal synthesis, the zeolite membrane being composed of AFX-type zeolite. After that, the structure-directing agent in the zeolite membrane is removed.
    Type: Application
    Filed: August 11, 2021
    Publication date: December 2, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Kenichi NODA, Makoto MIYAHARA
  • Publication number: 20210340016
    Abstract: A crystalline material contains oxygen, aluminum and phosphorus, and has powder X-ray diffraction peaks shown below. When the peak at 2?=14.17±0.2° is used as the reference peak and the intensity of the reference peak is set to 100, for example, the relative intensity of the peak at 2?=8.65±0.2° is 1 to 15. The relative intensity of the peak at 2?=9.99±0.2° is 1 to 15. The relative intensity of the peak at 2?=16.52±0.2° is 5 to 80. The relative intensity of the peak at 2?=17.37±0.2° is 1 to 15. The relative intensity of the peak at 2?=21.81±0.2° is 10 to 80.
    Type: Application
    Filed: July 13, 2021
    Publication date: November 4, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Makoto MIYAHARA, Kenichi NODA
  • Publication number: 20210322932
    Abstract: A zeolite membrane composite includes a porous support and a zeolite membrane formed on the support. The zeolite membrane includes a low-density layer that covers the support, and a compact layer that covers the low-density layer. The compact layer has a higher content of a zeolite crystalline phase than the low-density layer. By in this way forming the compact layer on the low-density layer that covers the support, the thin compact layer with no defects can be formed more easily than in the case where a compact layer is formed directly on a support.
    Type: Application
    Filed: July 1, 2021
    Publication date: October 21, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Makiko ICHIKAWA, Kenji YAJIMA, Makoto MIYAHARA, Naoto KINOSHITA
  • Patent number: 11135545
    Abstract: Provided is a gas separation device configured to separate a non-hydrocarbon gas from a feed gas containing the non-hydrocarbon gas through use of a gas separation membrane, in which a decrease in operating rate can be suppressed, and economic efficiency is satisfactory. A first membrane module (1) and a second membrane module (2) are arranged in parallel to each other with respect to supply lines for a feed gas. Gas lines for regeneration (14, 15) ((24, 25)), which are branched from a permeate gas line (13) ((23)) of the membrane module (1) ((2)), and which are joined to a feed gas line (21) ((11)) configured to supply the feed gas to the membrane module (2) ((1)), are provided. Under a state in which the feed gas is supplied to the membrane module (1), a permeate gas through the membrane module (1) is supplied, as a gas for regeneration, to the membrane module (2) through the gas lines for regeneration (14, 15).
    Type: Grant
    Filed: May 12, 2017
    Date of Patent: October 5, 2021
    Inventors: Hiroaki Hasegawa, Yasushi Fujimora, Aiko Matsuyama, Shuichi Oguro, Keiichi Nishida, Akiko Fukuta, Kenjii Yajima, Makiko Ichikawa, Takeshi Hagio, Naoko Takahashi, Makoto Miyahara, Katsuya Shimizu
  • Patent number: 11135553
    Abstract: A porous support includes a base body, a supporting layer, and a topmost layer. The supporting layer is disposed between the base body and the topmost layer, and makes contact with the topmost layer. A ratio of a porosity of the topmost layer to a porosity of the supporting layer is greater than or equal to 1.08. A ratio of a thickness of the topmost layer to a thickness of the supporting layer is less than or equal to 0.9.
    Type: Grant
    Filed: September 6, 2018
    Date of Patent: October 5, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Miyahara, Kenji Yajima
  • Patent number: 11124422
    Abstract: A zeolite synthesis sol includes particles of an aluminum source with a mean particle diameter of 5 to 500 nm, and a solvent in which the particles are dispersed, the solvent being water that contains a phosphorus source, a structure-directing agent, and a carboxylic acid.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: September 21, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Miyahara, Kenichi Noda
  • Publication number: 20210275975
    Abstract: A zeolite membrane complex includes a longitudinal support member having at least one through hole extending along its length and a zeolite membrane on an inner peripheral surface of the through hole or over an outer peripheral surface of the support, from one end portion of the support to the other end portion thereof. Among constituent elements of the zeolite membrane except oxygen, an element with the highest percentage is a main element, and when the concentration of the main element is measured at three portions defined by dividing the support into three equal parts in the longitudinal direction, the concentration of the main element gradually decreases from the one end portion toward the other end portion, and the ratio of the concentration of the main element at the other end portion-side to that at the one end portion is 0.90 or more.
    Type: Application
    Filed: February 17, 2021
    Publication date: September 9, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Makoto MIYAHARA, Kenichi NODA
  • Patent number: 11103834
    Abstract: A dehydration method is a dehydration method for selectively separating water from a mixture that contains water, and the method includes a step of supplying the mixture to a supply side space of a zeolite membrane having an ERI structure, and a step of making a pressure difference between the supply side space and a permeation side space of the zeolite membrane having an ERI structure.
    Type: Grant
    Filed: December 3, 2019
    Date of Patent: August 31, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Kenichi Noda, Makoto Miyahara, Katsuya Shimizu, Takeshi Hagio
  • Patent number: 11008219
    Abstract: A method of synthesis for an aluminophosphate-based zeolite membrane includes a steps of preparing a mixed solution with a pH greater than or equal to 6 and less than or equal to 9 by mixing an acidic phosphorous source with an alkali source, a steps of preparing a starting material solution by adding and mixing an aluminum source to the prepared mixed solution, and a steps of synthesizing an aluminophosphate-based zeolite membrane by hydrothermally synthesizing the starting material solution.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: May 18, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeshi Hagio, Kenichi Noda, Makoto Miyahara, Katsuya Shimizu
  • Patent number: 10994247
    Abstract: A process for producing a zeolite membrane composite includes a step of obtaining FAU-type seed crystals, a step of depositing the FAU-type seed crystals on a support, a step of forming an AFX-type zeolite membrane on the support by immersing the support in a raw material solution and growing an AFX-type zeolite from the FAU-type seed crystals by hydrothermal synthesis, and a step of removing a structure-directing agent from the AFX-type zeolite membrane. In this way, the AFX-type zeolite membrane can be provided.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: May 4, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Miyahara, Kenichi Noda
  • Patent number: 10906815
    Abstract: A zeolite crystal has an AFX structure and a hexagonal plate shape. Ratio of a maximum Feret diameter (L1) in a plan view with respect to a plate thickness in a side view is greater than or equal to 2.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: February 2, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeshi Hagio, Kenichi Noda, Makoto Miyahara, Katsuya Shimizu