Patents by Inventor Makoto Morikawa

Makoto Morikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7650691
    Abstract: A suction nozzle (65) of a reversing head device (22) has a distal end surface (65a) with a suction hole (65b) opened therein, and a suction passage (65c) communicated with the suction hole (65b) at one end thereof. A portion of the distal end surface (65a) outside of the suction hole (65b) abuts against bumps (39) of an electronic component (12). The suction hole (65b) is opposed with a gap to a portion of a mounting side surface (12a) where no bumps (39) are present. A vacuum pump (65) creates an air flow that flows from the gap between the suction hole (65b) and the mounting side surface (12a) into the suction passage (65c) through the suction hole (65b). The electronic component (12) is held at the distal end surface (65a) by a negative pressure generated by the air flow.
    Type: Grant
    Filed: May 16, 2005
    Date of Patent: January 26, 2010
    Assignee: Panasonic Corporation
    Inventors: Shoriki Narita, Satoshi Shida, Yasuharu Ueno, Makoto Morikawa, Hironori Kobayashi, Shuichi Hirata
  • Publication number: 20090273115
    Abstract: A method of producing a film, comprising the steps of melt-extruding a resin in the form of film from a T-die, powder-spraying an anti-blocking agent in an area-average spraying amount of 0.5 to 3 g/m2 on the roll surface of a cooling roll, and nip roll the melt-extruded melted resin in the form of film on the roll surface of the cooling roll on which the anti-blocking agent has been powder-sprayed.
    Type: Application
    Filed: March 28, 2007
    Publication date: November 5, 2009
    Inventors: Makoto Morikawa, Takahiro Kimino
  • Patent number: 7591409
    Abstract: The semiconductor device bonding apparatus 1 of the present invention includes: a pressing member 15 that presses the semiconductor device 10 toward the substrate 11 side in a state where a bump 14 is provided between the semiconductor device 10 and the substrate 11; an ultrasonic vibration applying member 16 that vibrates the semiconductor device 10 and the substrate 11 relatively by applying an ultrasonic vibration to at least one of the semiconductor device 10 and the substrate 11; a time measuring member 17 that measures a required time period from a time when starting to apply the ultrasonic vibration to a time when the semiconductor device 10 is pressed a predetermined distance; and a controlling member 18 that controls an output of an ultrasonic vibration during subsequent bonding, based on the time period measured by the time measuring member 17.
    Type: Grant
    Filed: June 7, 2006
    Date of Patent: September 22, 2009
    Assignee: Panasonic Corporation
    Inventors: Hiroyuki Naito, Satoshi Shida, Yasuharu Ueno, Makoto Morikawa
  • Publication number: 20090151149
    Abstract: A method of controlling contact load in an apparatus for mounting electronic components on a substrate includes a head holding an electronic component being lowered at a first speed to a first position where the electronic component does not contact the substrate. The head is lowered at a second speed slower than the first speed from the first position until a predetermined target contact load is detected. The head is moved down by a small step for a predetermined distance at the second speed and a contact load is measured after moving the head down. The method includes determining whether a measured contact load has reached the predetermined target contact load. The moving and the measuring is sequentially repeated until the measured contact load reaches the predetermined target contact load. The predetermined distance is set to a first predetermined distance when moving the head down until the electronic component contacts the substrate.
    Type: Application
    Filed: February 20, 2009
    Publication date: June 18, 2009
    Applicant: Panasonic Corporation (formerly known as Matsushita Electric Industrial Co., Ltd.)
    Inventors: Shuichi HIRATA, Yasuharu UENO, Makoto MORIKAWA, Hiroyuki YOSHIDA, Noriaki YOSHIDA
  • Patent number: 7513036
    Abstract: A method of controlling contact load in an apparatus for mounting electronic components on a substrate, in which a head is lowered at high speed to slow down starting position where there is no risk that the electronic component makes contact with the substrate (S1), and from there the head is lowered at low speed until a predetermined target contact load is detected. The process of lowering the head at low speed includes the steps of moving down the head a predetermined distance (S3), measuring load after the step of moving down the head (S5), and determining whether the measured contact load has reached the target contact load (S9). The steps of moving down the head (S3) and measuring the load (S5) are repeated until the measured load reaches the target contact load. The actual load is precisely controlled to be close to a very small set level of target contact load. Accordingly, electronic components using low dielectric constant material are mounted without the risk of damage.
    Type: Grant
    Filed: August 31, 2005
    Date of Patent: April 7, 2009
    Assignee: Panasonic Corporation
    Inventors: Shuichi Hirata, Yasuharu Ueno, Makoto Morikawa, Hiroyuki Yoshida, Noriaki Yoshida
  • Publication number: 20090020586
    Abstract: The semiconductor device bonding apparatus 1 of the present invention includes: a pressing member 15 that presses the semiconductor device 10 toward the substrate 11 side in a state where a bump 14 is provided between the semiconductor device 10 and the substrate 11; an ultrasonic vibration applying member 16 that vibrates the semiconductor device 10 and the substrate 11 relatively by applying an ultrasonic vibration to at least one of the semiconductor device 10 and the substrate 11; a time measuring member 17 that measures a required time period from a time when starting to apply the ultrasonic vibration to a time when the semiconductor device 10 is pressed a predetermined distance; and a controlling member 18 that controls an output of an ultrasonic vibration during subsequent bonding, based on the time period measured by the time measuring member 17.
    Type: Application
    Filed: June 7, 2006
    Publication date: January 22, 2009
    Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
    Inventors: Hiroyuki Naito, Satoshi Shida, Yasuharu Ueno, Makoto Morikawa
  • Publication number: 20080127486
    Abstract: A component mounting apparatus has a stage 41 with a fixed height position for holding a substrate 5, and a mounting head 48 that releasably holds a component 2, is moved downward toward the stage 41 from a first reference height position HB1 fixedly positioned above the stage 41, and mounts the held component 2 on the substrate 5 or an already mounted component 2. A controller 14 has a mounting reference height calculation unit 103 for calculating a mounting reference height Hn corresponding to a distance from the first reference height position HB1, and a first target movement height calculation unit 104 for calculating a first target movement height ZTAGn based on at least the mounting reference height Hn and a thickness PTn of the component 2 held by the mounting head 48.
    Type: Application
    Filed: December 6, 2005
    Publication date: June 5, 2008
    Inventors: Shuichi Hirata, Makoto Morikawa, Shinya Marumo, Yasuharu Ueno, Takafumi Tsujisawa
  • Publication number: 20080040917
    Abstract: A suction nozzle 65 of a reversing head device 22 has a distal end surface 65a with a suction hole 65b opened therein, and a suction passage 65c communicated with the suction hole 65b at one end thereof. A portion of the distal end surface 65a outside of the suction hole 65b abuts against bumps 39 of an electronic component 12. The suction hole 65b is opposed with a gap to a portion of a mounting side surface 12a where no bumps 39 are present. A vacuum pump 65 creates an air flow that flows from the gap between the suction hole 65b and mounting side surface 12a into the suction passage 65c through the suction hole 65b. The electronic component 12 is held at the distal end surface 65a by a negative pressure generated by the air flow.
    Type: Application
    Filed: May 16, 2005
    Publication date: February 21, 2008
    Inventors: Shoriki Narita, Satoshi Shida, Yasuharu Ueno, Makoto Morikawa, Hironori Kobayashi, Shuichi Hirata
  • Publication number: 20070187457
    Abstract: A component mounting apparatus includes a component feeder that feeds a component with its bump electrodes facing down, a mounting head that mounts the component onto a substrate, a supporting base that secures the substrate, and a positioning device that aligns the component with the substrate. The mounting head includes an ultrasonic vibration generator, an ultrasonic vibration propagation member that conveys the ultrasonic vibration provided by the ultrasonic vibration generator to a working face holding the component as vibration parallel thereto, a pressure loader that applies a pressure load to the working face from a position immediately thereabove in the direction perpendicular thereto, and a heater that heats the vicinity of the working face. Thereby, ultrasonic bonding is carried out with high reliability even if the component has a number of bump electrodes on its face.
    Type: Application
    Filed: March 30, 2007
    Publication date: August 16, 2007
    Applicant: Matsushita Electric Industrial Co., Ltd.
    Inventors: Shozo Minamitani, Takaharu Mae, Yasuharu Ueno, Akira Yamada, Shinji Kanayama, Makoto Akita, Nobuhisa Watanabe, Akira Mori, Hiroyuki Naito, Shinya Marumo, Makoto Morikawa
  • Publication number: 20070181644
    Abstract: A method and an apparatus for mounting electronic components that enables precise mounting of electronic components, such as deformation-prone thin IC chips or fine-pitch and high-pin-count IC chips, on a substrate. Thin IC chips, which conventionally tend to lose flatness because of warping that occurs during production or deformation that occurs when picked up with a suction nozzle, are pressed against a substrate (4) with a preset load using a suction nozzle with a flat suction surface (11b) so as to correct deformation; the suction nozzle (11) is controlled to move up to make up for a decrease in the distance between the oppositely spaced IC chip and the substrate (4) that is caused by thermal expansion due to the heating for melting solder bumps (1a) on the electrodes; and the suction nozzle (11) is controlled to move down to mitigate the effect of a pulling-apart force applied to the molten parts as the thermally expanded parts cool down and contract.
    Type: Application
    Filed: June 3, 2005
    Publication date: August 9, 2007
    Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
    Inventors: Yasuharu Ueno, Makoto Morikawa, Shuichi Hirata, Hironori Kobayashi, Satoshi Shida
  • Patent number: 7229854
    Abstract: A component mounting apparatus includes a component feeder (20) that feeds a component (2) with its bump electrodes facing down, a mounting head (5) that mounts the component onto a substrate (3), a supporting base (8) that secures the substrate, and a positioning device (6, 7) that aligns the component with the substrate. The mounting head includes an ultrasonic vibration generator (24), an ultrasonic vibration propagation member (34, 38, 54) that conveys the ultrasonic vibration provided by the ultrasonic vibration generator to a working face (33, 41, 57) holding the component as vibration parallel thereto, a pressure loader (22, 23, 39, 55, 59) that applies a pressure load to the working face from a position immediately thereabove in the direction perpendicular thereto, and a heater (32, 47, 49, 50, 51, 52, 53) that heats the vicinity of the working face. Thereby, ultrasonic bonding is carried out with high reliability even if the component has a number of bump electrodes (2a) on its face.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: June 12, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Shozo Minamitani, Takaharu Mae, Yasuharu Ueno, Akira Yamada, Shinji Kanayama, Makoto Akita, Nobuhisa Watanabe, Akira Mori, Hiroyuki Naito, Shinya Marumo, Makoto Morikawa
  • Publication number: 20070056157
    Abstract: A method of controlling contact load in an apparatus for mounting electronic components on a substrate includes moving a head holding an electronic component down by a predetermined distance. Contact load is measured after moving the head down. A determination is made as to whether the measured contact load has reached the target contact load. The moving and measuring are repeated until the measured contact load reaches the predetermined target contact load.
    Type: Application
    Filed: August 31, 2005
    Publication date: March 15, 2007
    Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
    Inventors: Shuichi Hirata, Yasuharu Ueno, Makoto Morikawa, Hiroyuki Yoshida, Noriaki Yoshida
  • Patent number: 7191201
    Abstract: An arithmetic processing apparatus includes a first data storage unit, two-dimensional arithmetic unit, and main control unit. The first data storage unit stores data to be processed. The two-dimensional arithmetic unit performs two-dimensional operation. The main control unit controls the two-dimensional arithmetic unit. The two-dimensional arithmetic unit includes an input address calculation unit which calculates the addresses of a set of input data necessary for a designated type of operation in the first data storage unit in accordance with an execution start instruction which designates the type of operation and a parameter from the main control unit, and an arithmetic execution unit which performs the designated type of operation for the set of input data which are stored at the calculated addresses in the first data storage unit.
    Type: Grant
    Filed: August 4, 2003
    Date of Patent: March 13, 2007
    Assignee: Yamatake Corporation
    Inventors: Makoto Morikawa, Atsushi Katsumata, Koji Kobayashi
  • Publication number: 20050227429
    Abstract: A component mounting apparatus includes a component feeder (20) that feeds a component (2) with its bump electrodes facing down, a mounting head (5) that mounts the component onto a substrate (3), a supporting base (8) that secures the substrate, and a positioning device (6, 7) that aligns the component with the substrate. The mounting head includes an ultrasonic vibration generator (24), an ultrasonic vibration propagation member (34, 38, 54) that conveys the ultrasonic vibration provided by the ultrasonic vibration generator to a working face (33, 41, 57) holding the component as vibration parallel thereto, a pressure loader (22, 23, 39, 55, 59) that applies a pressure load to the working face from a position immediately thereabove in the direction perpendicular thereto, and a heater (32, 47, 49, 50, 51, 52, 53) that heats the vicinity of the working face. Thereby, ultrasonic bonding is carried out with high reliability even if the component has a number of bump electrodes (2a) on its face.
    Type: Application
    Filed: March 27, 2003
    Publication date: October 13, 2005
    Inventors: Shozo Minamitani, Takaharu Mae, Yasuharu Ueno, Akira Yamada, Shinji Kanayama, Makoto Akita, Nobuhisa Watanabe, Akira Mori, Hiroyuki Naito, Shinya Marumo, Makoto Morikawa
  • Publication number: 20050110161
    Abstract: By arranging bonding members formed of a gold nanopaste between chip-electrodes and board-electrodes, making the chip-electrodes are brought in contact with the respective board-electrodes via the bonding members and applying ultrasonic vibrations to the bonding members in the contact state, the bonding members are bonded to the board-electrodes and the chip-electrodes.
    Type: Application
    Filed: October 6, 2004
    Publication date: May 26, 2005
    Inventors: Hiroyuki Naito, Satoshi Shida, Hiroshi Haji, Makoto Morikawa
  • Publication number: 20040019621
    Abstract: An arithmetic processing apparatus includes a first data storage unit, two-dimensional arithmetic unit, and main control unit. The first data storage unit stores data to be processed. The two-dimensional arithmetic unit performs two-dimensional operation. The main control unit controls the two-dimensional arithmetic unit. The two-dimensional arithmetic unit includes an input address calculation unit which calculates the addresses of a set of input data necessary for a designated type of operation in the first data storage unit in accordance with an execution start instruction which designates the type of operation and a parameter from the main control unit, and an arithmetic execution unit which performs the designated type of operation for the set of input data which are stored at the calculated addresses in the first data storage unit.
    Type: Application
    Filed: August 4, 2003
    Publication date: January 29, 2004
    Inventors: Makoto Morikawa, Atsushi Katsumata, Koji Kobayashi
  • Patent number: D576576
    Type: Grant
    Filed: October 30, 2007
    Date of Patent: September 9, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Satoshi Shida, Nobuyuki Matsui, Yoshihiko Kanayama, Makoto Morikawa
  • Patent number: D577690
    Type: Grant
    Filed: October 30, 2007
    Date of Patent: September 30, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Satoshi Shida, Nobuyuki Matsui, Yoshihiko Kanayama, Makoto Morikawa
  • Patent number: D581886
    Type: Grant
    Filed: July 2, 2008
    Date of Patent: December 2, 2008
    Assignee: Panasonic Corporation
    Inventors: Satoshi Shida, Nobuyuki Matsui, Yoshihiko Kanayama, Makoto Morikawa
  • Patent number: D588077
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: March 10, 2009
    Assignee: Panasonic Corporation
    Inventors: Satoshi Shida, Nobuyuki Matsui, Yoshihiko Kanayama, Makoto Morikawa