Abstract: A temperature/reaction management system comprises a reformer system and a mat material fluidly coupled to a portion of the inlet of the reforming zone of the reformer system. An inert material and/or flame arrestor can optionally be positioned before the mat material to filter particulate matter, and lower the temperature of the fuel, respectively. A method for managing the temperature and reaction of fuel in an energy conversion device comprises dispensing an air/fuel mixture through a mat material disposed against an inlet of a reformer system. The air/fuel mixture is dispensed through a reflective surface of the mat material to maintain a first temperature that is less than a second temperature necessary for a gas phase reaction to occur. The mat material inhibits the propagation of a flame into the reformer system, and allows fuel to enter the reformer system.

Abstract: A method and system for controlling reformate delivered to an electrochemical cell in an electric power system. The system comprises: a reformate pressure sensor disposed in the reformate and configured to measure reformate pressure; a controllable valve configured to control the flow of reformate to the electrochemical cell; and a controller coupled to the reformate pressure sensor and the controllable valve. The controller receives a reformate pressure signal from the reformate pressure sensor, a controllable valve position signal from the controllable valve, and transmits a controllable valve command to the controllable valve.

Abstract: A system and method for modeling a reformate composition in an electric power system. The electric power system may include a reformer, which produces a reformate, and an electrochemical cell, which utilizes the reformate to generate electricity. The system and method comprise: a reformer temperature sensor, which generates a reformer temperature signal representative of a reformer temperature; an airflow sensor, which generates an airflow signal representative of a measured airflow to the reformer; and a controller configured to receive the abovementioned signals. The controller performs the modeling and generates an estimate of the reformate composition, where the estimate is responsive to at least one of the reformer temperature signal, the fuel flow signal, and the airflow signal.

Abstract: The present invention relates a method of detecting leaks and blockages in a fuel system. The leaks are detected using a RAMPOFF mode and a TANK mode. The RAMPOFF mode modifies the evaporative diagnostic purge logic to increase the ramp down rates of the evaporative purge duty cycle to aggressively shut off the purge solenoid valve for tests used to detect leaks as small as 0.02 inches in diameter. The TANK mode modifies the evaporative diagnostic purge logic to support aggressive purging requirements for tests used to detect larger leaks of greater than 0.04 inches in diameter. The MASS FLOW mode modifies the evaporative diagnostic purge logic to hold a constant purge mass flow rate necessary to detect blockages across a vent solenoid valve. The RAMPOFF mode, TANK mode, and MASS FLOW modes support evaporative diagnostics that are run continuously within a fuel system when acceptable engine operating conditions are present.

Abstract: The present invention relates a method of detecting leaks and blockages in a fuel system. The leaks are detected using a RAMPOFF mode and a TANK mode. The RAMPOFF mode modifies the evaporative diagnostic purge logic to increase the ramp down rates of the evaporative purge duty cycle to aggressively shut off the purge solenoid valve for tests used to detect leaks as small as 0.02 inches in diameter. The TANK mode modifies the evaporative diagnostic purge logic to support aggressive purging requirements for tests used to detect larger leaks of greater than 0.04 inches in diameter. The MASS FLOW mode modifies the evaporative diagnostic purge logic to hold a constant purge mass flow rate necessary to detect blockages across a vent solenoid valve. The RAMPOFF mode, TANK mode, and MASS FLOW modes support evaporative diagnostics that are run continuously within a fuel system when acceptable engine operating conditions are present.

Abstract: A fuel control system that estimates the fuel quantity received from purging of an evaporative emission control system and then accounts for the purge fuel in determining the amount of fuel to be injected into a cylinder of an internal combustion engine. Purge fuel quantity is represented by a purge equivalence ratio which is computed based upon an estimate of the hydrocarbon concentration in the purge gas. The hydrocarbon concentration is adaptively learned using an iterative routine that updates the estimate based on the integrated error between the actual and desired air/fuel ratios. Wall wetting and closed loop corrections are applied only to the non-purge fuel portion of the total fuel delivered to the engine cylinder. The closed loop control includes a block learn memory that provides a correction to the factory fuel calibration.

Abstract: A fuel control system that estimates the fuel quantity received from purging of an evaporative emission control system and then accounts for the purge fuel in determining the amount of fuel to be injected into a cylinder of an internal combustion engine. Purge fuel quantity is represented by a purge equivalence ratio which is computed based upon an estimate of the hydrocarbon concentration in the purge gas. The hydrocarbon concentration is adaptively learned using an iterative routine that updates the estimate based on the integrated error between the actual and desired air/fuel ratios. Wall wetting and closed loop corrections are applied only to the non-purge fuel portion of the total fuel delivered to the engine cylinder. The closed loop control includes a block learn memory that provides a correction to the factory fuel calibration.

Abstract: An improved method of diagnosing evaporative emission system leaks at engine idle, wherein the system is closed and drawn down to a sub-atmospheric pressure early in a driving cycle prior to the achievement of an idle condition appropriate for leak testing. When the test enabling conditions other than engine idle are met, the system vent is closed, and the purge valve is modulated to regulate the fuel tank pressure at a sub-atmospheric value substantially equivalent to the leak test pressure to be used at engine idle. When engine idle is achieved, the purge valve is closed, and the leak test is conducted with little or no delay. The time required to conduct the leak test is improved because the system pressure is at or near the test pressure when the engine idle condition is achieved, and at the same time, the reliability of the leak test data is improved because vapor generation equilibrium in the fuel tank is more nearly achieved when the leak test is initiated.

Abstract: The power generation system and method of the present invention employ a solid oxide fuel cell which reforms fuel to a degree which is controlled by the amount of fuel introduced to the solid oxide fuel cell. The effluent is directed preferably through a heat exchanger and then into an engine. This hybrid system more efficiently produces energy, both mechanical and electrical, over conventional systems.

Abstract: An evaporative emission control system that operates in a running loss mode and an active weathering mode during purge to substantially eliminate running losses during operation of an internal combustion engine. The evaporative emission control system includes a charcoal canister, a canister vent valve, and a purge valve that permits fuel vapors from the canister and engine fuel tank to be purged into the engine's air intake manifold. The running loss mode operates to close the canister vent valve when the gas pressure within the fuel tank increases above a threshold. The vent valve is maintained closed until the fuel tank pressure drops below a lower limit. This prevents running losses by closing the vent when higher pressures are detected that cannot be reduced by purging under the current engine operating conditions. The active weathering mode cycles the canister vent valve open and closed when the volatility of the fuel is determined to be too high for the current ambient temperature.

Abstract: An engine control system comprising: a mass air flow sensor in an air intake path for a vehicle engine and providing a first input signal indicative of mass air flow through the mass air flow sensor; an air pump unit having an inlet coupled between the mass air flow sensor and the vehicle engine and an outlet coupled in a path of exhaust from the vehicle engine, wherein the air pump unit is responsive to a first control command; a mass air flow estimator responsive to a set of measured engine parameters for providing a second input signal indicative of mass air flow into the intake manifold; and a control unit including a first control command generator responsive to the first and second input signals to provide the first control command responsive to a difference between the first and second input signals, wherein the difference between the first and second input signals represents an estimate of the instantaneous secondary air flow.