Patents by Inventor Mareo Kimura
Mareo Kimura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20090131252Abstract: To provide a catalyst composition containing a novel perovskite-type composite oxide which permits reversible entrance and exit of noble metals, a catalyst composition is prepared so as to contain a perovskite-type composite oxide represented by the general formula (1): AxA?wByB?(1-y-z)NzO3±???(1) (wherein A represents at least one element selected from alkaline earth metals; A? represents at least one element selected from rare earth elements; B represents a tetravalent rare earth element; B? represents at least one element selected from transition elements (excluding tetravalent rare earth elements, Rh, Pd and Pt); N represents at least one element selected from Rh, Pd and Pt; x and w represent an atomic ratio satisfying the following relations: 0.8?x+w?1.3 (0.8?x?1.3, 0?w?0.4); y represents an atomic ratio satisfying the following relation: 0<y<1.0; z represents an atomic ratio satisfying the following relation: 0<z?0.5; and ? represents an oxygen excess or deficiency amount).Type: ApplicationFiled: June 2, 2006Publication date: May 21, 2009Inventors: Hirohisa Tanaka, Isao Tan, Mari Uenishi, Masashi Taniguchi, Kazuya Naito, Mareo Kimura, Keiichi Narita, Hiromasa Suzuki, Satoshi Matsueda, Yoshinori Ishii
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Publication number: 20090131251Abstract: An exhaust gas-purifying catalyst is less prone to cause a decrease in its activity even when used in a high temperature atmosphere containing oxygen at a high concentration. The exhaust gas-purifying catalyst includes a composite oxide and Pd or a second solid solution of a composite and Rh and/or Pt. The first and second solid solutions have perovskite structure and are represented by ABO3 and CDO3, respectively. The composite oxide catalyst is supported by a composite oxide support including a composite oxide of spinel structure represented by EF2O4 or a composite oxide represented by GAl12O19. A and B represent a rare-earth element and a transition element, respectively. C and G represent an alkaline-earth element. D represents one or more of Ti, Zr, Hf and Ce. E represents an alkaline-earth element and/or a transition element. F represents one or more of Al, Mg and transition elements.Type: ApplicationFiled: December 23, 2008Publication date: May 21, 2009Applicants: CATALER CORPORATION, DAIHATSU MOTOR CO., LTD.Inventors: Satoshi Matsueda, Mareo Kimura, Akimasa Hirai, Keiichi Narita, Hirohisa Tanaka, Isao Tan, Mari Uenishi, Masashi Taniguchi
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Patent number: 7498288Abstract: An exhaust gas-purifying catalyst includes a support and a catalyst active component including at least one noble metal supported by at least a portion of the support. The support includes a stabilized zirconia containing at least one stabilizing element selected from rare earth elements and alkaline earth elements. 20 to 80% by weight of a total amount of the active component is supported in the support in a form of solid solution with the stabilized zirconia, and 80 to 20% by weight of a total amount of the active component is supported on a surface of at least a portion of the support.Type: GrantFiled: February 14, 2005Date of Patent: March 3, 2009Assignee: Cataler CorporationInventors: Satoshi Matsueda, Mareo Kimura, Naoto Miyoshi
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Publication number: 20090036300Abstract: An exhaust gas-purifying catalyst (1) contains a rare-earth element, an alkaline-earth element, zirconium and a precious metal, wherein an atomic ratio of the alkaline-earth element with respect to a sum of the rare-earth element and the zirconium is 10 atomic % or more, a part of the rare-earth element and a part of zirconium form a composite oxide with at least a part of the alkaline-earth element, and the composite oxide and a part of the precious metal form a solid solution.Type: ApplicationFiled: June 2, 2006Publication date: February 5, 2009Applicants: CATALER CORPORATION, DAIHATSU MOTOR CO., LTD.Inventors: Satoshi Matsueda, Mareo Kimura, Akimasa Hirai, Keiichi Narita, Hirohisa Tanaka, Mari Uenishi, Isao Tan, Masashi Taniguchi
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Publication number: 20090023580Abstract: An object of the present invention is to provide a catalyst composition containing a perovskite-type composite oxide which exhibits a satisfactory catalytic performance over a long time even in a high temperature atmosphere and has a stable quality in which Rh and/or Pt dissolves to form a solid solution at a high rate. To achieve the object described above, in the present invention the catalyst composition is prepared to comprise an Rh-containing perovskite-type composite oxide represented by the following general formula (I) and/or a Pt-containing perovskite-type composite oxide represented by the following general formula (II) and a thermostable oxide optionally containing a noble metal.Type: ApplicationFiled: February 17, 2006Publication date: January 22, 2009Applicants: DAIHATSU MOTOR CO., LTD., CATALER CORPORATIONInventors: Hirohisa Tanaka, Kiyotomi Mitsumori, Isao Tan, Ichiro Takahashi, Mari Uenishi, Nobuhiko Kajita, Masashi Taniguchi, Kazuya Naito, Mareo Kimura, Keiichi Narita, Akimasa Hirai, Hiromasa Suzuki, Satoshi Matsueda, Hiroki Nagashima, Yoshinori Ishii, Norihiko Aono
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Publication number: 20090011932Abstract: An object of the present invention is to provide an exhaust gas-purifying catalyst that is less prone to cause a decrease in its activity even when used at high temperatures in an atmosphere whose oxygen concentration is high. An exhaust gas-purifying catalyst of the present invention includes a composite oxide of alkaline-earth metal and aluminum, and platinum, wherein at least a part of the composite oxide and at least a part of the platinum forms a solid solution.Type: ApplicationFiled: September 4, 2008Publication date: January 8, 2009Applicants: CATALER CORPORATION, DAIHATSU MOTOR CO., LTD.Inventors: Satoshi MATSUEDA, Mareo Kimura, Hirohisa Tanaka, Mari Uenishi
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Publication number: 20080318770Abstract: An exhaust gas-purifying catalyst (1) contains a rare-earth element, an alkaline-earth element, zirconium and a precious metal, an atomic ratio of the alkaline-earth element with respect to the sum of the rare-earth element and the zirconium is equal to 0.1 atomic % or higher and lower than 10 atomic %, a part of the rare-earth element, a part of the zirconium and at least a part of the alkaline-earth element forming a composite oxide, and the composite oxide and a part of precious metal forming a solid solution.Type: ApplicationFiled: June 14, 2006Publication date: December 25, 2008Applicants: Cataler Corporation, Toyota Jidasha Kabushiki KaishaInventors: Satoshi Matsueda, Mareo Kimura, Akiya Chiba, Hiroki Nagashima, Naoto Miyoshi, Kazunobu Ishibashi, Takaaki Kanazawa
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Publication number: 20080182746Abstract: An object of the present invention is to provide an exhaust gas-purifying catalyst containing a composite oxide catalyst and a refractory support and being less prone to cause a decrease in its activity even when used at high temperatures in an atmosphere with high oxygen concentration. An exhaust gas-purifying catalyst includes a composite oxide catalyst containing rare-earth element, alkaline-earth element and precious metal, a part of the rare-earth element and a part of the alkaline-earth element forming composite oxide, and the composite oxide and a part of the precious metal forming solid solution, and a refractory support supporting the composite oxide catalyst and including at least one of a first composite oxide represented by a general formula AB2O4, a second composite oxide having perovskite structure represented by a general formula LMO3, and a third composite oxide having pyrochlore structure represented by a general formula X2Y2O7.Type: ApplicationFiled: March 28, 2008Publication date: July 31, 2008Applicant: CATALER CORPORATIONInventors: Satoshi Matsueda, Mareo Kimura, Keiichi Marita
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Publication number: 20070297971Abstract: To provide a heat-resistant oxide which is excellent in heat resistance and durability at high temperature and has high activity, a heat-resistant oxide which has an oxide crystal structure and in which a rate of a solid solution of a noble metal in the oxide crystal structure is 50% or more is obtained by heat-treating (secondarily baking) a precursor composition comprising zirconia, at least one coordinative element selected from the group consisting of rare earth elements, alkaline earth elements, aluminum and silicon, and at least one noble metal selected from the group consisting of platinum, rhodium and palladium at 650° C. or higher.Type: ApplicationFiled: December 13, 2005Publication date: December 27, 2007Applicants: CATALER CORPORATIO, DAIHATSU MOTOR CO., LTD.Inventors: Satoshi Matsueda, Mareo Kimura, Naoto Miyoshi, Yoshinori Ishii, Hirohisa Tanaka, Isao Tan, Mari Uenishi, Masashi Taniguchi
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Patent number: 7297654Abstract: An exhaust gas-purifying catalyst includes a carrier, and an active component formed of a noble metal, carried by the carrier. The carrier has a core portion comprising a cubic or tetragonal stabilized zirconia-based composite oxide containing at least one stabilizing element, and a surface layer portion including a heat resistant zirconia-based composite oxide formed on a surface of the core portion. The surface layer has a specific surface area which is larger than a specific surface area of the core portion. A part of the noble metal is solid-solutioned into the zirconia-based composite oxide of the surface layer portion, and the balance of the noble metal is carried on a surface of the surface layer portion.Type: GrantFiled: September 7, 2006Date of Patent: November 20, 2007Assignees: Cataler Corporation, Daihatsu Motor Co., Ltd.Inventors: Mareo Kimura, Naoto Miyoshi, Hirohisa Tanaka, Isao Tan
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Publication number: 20070213208Abstract: To provide a perovskite-type composite oxide which has stable quality in which a solid solution of Pd is formed at a high rate, a method for producing the perovskite-type composite oxide, and a catalyst composition containing the perovskite-type composite oxide, the perovskite-type composite oxide is produced by formulating materials in accordance with each atomic ratio of a perovskite-type composite oxide represented by the following general formula (1): AxB(1-y)PdyO3+???(1) wherein A represents at least one element selected from rare earth elements and alkaline earth metals; B represents at least one element selected from transition elements (excluding rare earth elements, and Pd), Al and Si; x represents an atomic ratio satisfying the following condition: 1<x; y represents an atomic ratio satisfying the following condition: 0<y?0.5; and ? represents an oxygen excess.Type: ApplicationFiled: March 18, 2005Publication date: September 13, 2007Applicants: DAIHATSU MOTOR CO., LTD, HOKKO CHEMICAL INDUSTRY CO., LTD., CATALER CORPORATIONInventors: Hirohisa Tanaka, Isao Tan, Mari Uenishi, Nobuhiko Kajita, Masashi Taniguchi, Kimiyoshi Kaneko, Senshu Mitachi, Mareo Kimura, Keiichi Narita, Noboru Sato
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Publication number: 20070004589Abstract: An exhaust gas-purifying catalyst includes a carrier, and an active component formed of a noble metal, carried by the carrier. The carrier has a core portion comprising a cubic or tetragonal stabilized zirconia-based composite oxide containing at least one stabilizing element, and a surface layer portion including a heat resistant zirconia-based composite oxide formed on a surface of the core portion. The surface layer has a specific surface area which is larger than a specific surface area of the core portion. A part of the noble metal is solid-solutioned into the zirconia-based composite oxide of the surface layer portion, and the balance of the noble metal is carried on a surface of the surface layer portion.Type: ApplicationFiled: September 7, 2006Publication date: January 4, 2007Applicants: CATALER CORPORATION, DAIHATSU MOTOR CO., LTD.Inventors: Mareo Kimura, Naoto Miyoshi, Hirohisa Tanaka, Isao Tan
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Publication number: 20060252638Abstract: An exhaust gas-purifying catalyst includes a rare-earth element, an alkaline-earth element, and a precious metal. A part of the rare-earth element and a part of the alkaline-earth element form a composite oxide. The composite oxide and a part of the precious metal form a solid solution.Type: ApplicationFiled: July 6, 2006Publication date: November 9, 2006Applicant: CATALER CORPORATIONInventors: Satoshi Matsueda, Mareo Kimura, Yoshinori Ishii, Naoto Miyoshi
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Publication number: 20050215428Abstract: An exhaust gas-purifying catalyst includes a support and a catalyst active component including at least one noble metal supported by at least a portion of the support. The support includes a stabilized zirconia containing at least one stabilizing element selected from rare earth elements and alkaline earth elements. 20 to 80% by weight of a total amount of the active component is supported in the support in a form of solid solution with the stabilized zirconia, and 80 to 20% by weight of a total amount of the active component is supported on a surface of at least a portion of the support.Type: ApplicationFiled: February 14, 2005Publication date: September 29, 2005Applicant: CATALER CORPORATIONInventors: Satoshi Matsueda, Mareo Kimura, Naoto Miyoshi
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Patent number: 6911414Abstract: A catalyst for purifying an exhaust gas includes zirconia particles, and a transition metal layer, covering at least a part of a surface of the zirconia particles in a lamellar manner. It can reduce the emission of particulate materials (i.e., P.M.), such as SOF and sulfates, because the contacting area enlarges between the transition metal layer and materials to be purified.Type: GrantFiled: November 15, 2001Date of Patent: June 28, 2005Assignee: Cataler CorporationInventors: Mareo Kimura, Yoriko Hasegawa, Norihiko Aono, Seiji Tanaka
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Patent number: 6684627Abstract: The present invention is a method of solidifying sulfur component being the cause of “SOx poisoning” by use of a sulfur solidifier. The solidifier includes a metal element having a function of oxidizing the sulfur component and a basic metal element. And the solidifier solidifies sulfur component before exhaust gas flows into an NOx-occluding reduction-type exhaust purifying catalyst located on an exhaust path. Since the foregoing sulfur solidifier includes the above metal element and the basic metal element, it can effectively solidify the sulfur component which are the cause of the SOx poisoning, and ensure improvement in purification performance.Type: GrantFiled: May 21, 2001Date of Patent: February 3, 2004Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tatsuji Mizuno, Shinji Tsuji, Masahiko Takeuchi, Kenji Kato, Takaaki Ito, Yoshitsugu Ogura, Tetsuo Kawamura, Mareo Kimura
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Patent number: 6649133Abstract: A catalyst for purifying an exhaust gas includes a support including rutile titania, an NOx storage material including at least on element selected from alkali metals, alkaline-earth metals and rare-earth elements and loaded on the support, and a noble metal loaded on the support. Since the rutile TiO2 and the NOx storage material form a fine composite oxide, the NOx storage material is likely to decompose even when it is subject to the sulfur poisoning, and the NOx storage material easily recovers the NOx storage ability. Therefore, the NOx storage material can be inhibited from the sulfur poisoning, and a high NOx conversion ratio can be maintained even after the service at an elevated temperature.Type: GrantFiled: August 11, 2000Date of Patent: November 18, 2003Assignees: Toyota Jidosha Kabushiki Kaisha, Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Yoriko Hasegawa, Mareo Kimura, Naoki Takahashi, Hiromasa Suzuki, Riemi Tanizawa, Kazuaki Sobue
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Publication number: 20020098975Abstract: A catalyst for purifying an exhaust gas includes zirconia particles, and a transition metal layer, covering at least a part of a surface of the zirconia particles in a lamellar manner. It can reduce the emission of particulate materials (i.e., P.M.), such as SOF and sulfates, because the contacting area enlarges between the transition metal layer and materials to be purified.Type: ApplicationFiled: November 15, 2001Publication date: July 25, 2002Applicant: CATALER CORPORATIONInventors: Mareo Kimura, Yoriko Hasegawa, Norihiko Aono, Seiji Tanaka
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Publication number: 20010047653Abstract: The present invention is a method of solidifying sulfur component being the cause of “SOx poisoning” by use of a sulfur solidifier. The solidifier includes a metal element having a function of oxidizing the sulfur component and a basic metal element. And the solidifier solidifies sulfur component before exhaust gas flows into an NOx-occluding reduction-type exhaust purifying catalyst located on an exhaust path. Since the foregoing sulfur solidifier includes the above metal element and the basic metal element, it can effectively solidify the sulfur component which are the cause of the SOx poisoning, and ensure improvement in purification performance.Type: ApplicationFiled: May 21, 2001Publication date: December 6, 2001Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tatsuji Mizuno, Shinji Tsuji, Masahiko Takeuchi, Kenji Kato, Takaaki Ito, Yoshitsugu Ogura, Tetsuo Kawamura, Mareo Kimura
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Patent number: 5958827Abstract: A solid solution particle of oxides contains a solid solution of oxides in which one oxide is dissolved into the other oxide, and in which the degree of dissolution of one oxide into the other oxide is not less 50%, and in which an average diameter of crystallite is not more than 100 nm. The solid solution particle of oxides has small average diameter of a crystallite and large specific surface area, and it improves capacities such as an oxygen storage ability due to high degree of dissolution. A catalyst for purifying exhaust gases has excellent purifying performance by employing the solid solution comprising ceria and zirconia which has large OSC and high oxygen adsorption and discharge speed.Type: GrantFiled: December 4, 1996Date of Patent: September 28, 1999Assignees: Toyota Jidosha Kabushiki Kaisha, Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Akihiko Suda, Hideo Sobukawa, Tadashi Suzuki, Toshio Kandori, Yoshio Ukyo, Masahiro Sugiura, Mareo Kimura, Hiroshi Hirayama, Yasuo Ikeda