Abstract: A heat exchanger may include at least one fluid passageway adjacent a heat transfer plate and a plurality of heat transfer elements positioned in the at least one fluid passageway and joined with the heat transfer plate. The heat transfer elements may be positioned with first spacings therebetween at an inlet end of the at least one fluid passageway. The heat transfer elements may be positioned with second spacings therebetween at an outlet end of the at least one fluid passageway. The first spacings may be smaller than the second spacings.

Abstract: A cooling arrangement is provided for a gas turbine engine with a turbine section. The cooling arrangement includes a first conduit to receive cooling air that includes particles; a separator system coupled to the first conduit to receive the cooling air and configured to remove at least a portion of the particles to result in relatively clean cooling air and scavenge air including the portion of the particles; and a second conduit coupled to the separator system and configured to direct the relatively clean cooling air to the turbine section.

Abstract: A heat exchange system includes a first flow passage and a second flow passage. The heat exchange system is configured to transfer heat between a first fluid flowing through the first flow passage and a second fluid flowing through the second flow passage. The first flow passage includes an inlet header, a plurality of tubes, and an outlet header. The inlet header includes a plurality of header-tube transition portions configured to allow the first fluid to flow from the inlet header and into the tubes, the plurality of header-tube transition portions each including a smoothly curved inlet portion and a tapered tube connection portion.

Abstract: A turbine blade includes a blade portion, the blade portion comprising a tip outer wall and a trailing edge, an internal cooling circuit, the internal cooling circuit being configured for directing cooling air within the blade portion, and a tip trailing edge slot positioned adjacent to the tip outer wall and the trailing edge, the tip trailing edge slot being fluidly connected to the internal cooling circuit. The tip outer wall is recessed at the tip trailing edge slot such that the tip outer wall is not provided over the trailing edge slot, thereby allowing cooling air to flow from the cooling circuit, into the trailing edge slot, and radially over the tip outer wall.

Abstract: A method is provided for manufacturing a turbine component. The method includes forming a first intermediate turbine article with an additive manufacturing process; encapsulating the first intermediate turbine article with an encapsulation layer to form a second intermediate turbine article; and consolidating the second intermediate turbine article to produce the turbine component.

Abstract: In accordance with an exemplary embodiment, a method of forming a ceramic reinforced titanium alloy includes the steps of providing, in a pre-alloy powdered form, a ceramic reinforced titanium alloy composition that is capable of achieving a dispersion-strengthened microstructure, directing a low energy density energy beam at a portion of the alloy composition, and forming a ceramic reinforced titanium alloy metal having ceramic particulates of less than 10 ?m on a weight-average basis. The step of forming includes the sub-steps of withdrawing the energy beam from the portion of the powdered alloy composition and cooling the portion of the powdered alloy composition at a rate greater than or equal to about 106° F. per second, thereby forming the ceramic reinforced titanium alloy metal.

Abstract: Substantially defect-free titanium aluminide components and methods are provided for manufacturing the same from articles formed by consolidation processes. The method includes providing an intermediate article comprised of a titanium aluminide alloy and formed by a consolidation process. The intermediate article is encapsulated with an aluminum-containing encapsulation layer. The intermediate article is compacted after the encapsulation step. A substantially defect-free titanium aluminide component comprises a compacted three-dimensional article comprised of titanium aluminide and formed by a consolidation process and an aluminum-containing encapsulation layer on at least one surface of the compacted three-dimensional article. The aluminum-containing encapsulation layer comprises an aluminide material, MCrAlY wherein M is cobalt, nickel, or a combination of cobalt and nickel, or TiAlCr.

Abstract: A method is provided for repairing a turbine component with a distressed portion. The method includes machining the turbine component into a first intermediate turbine article such that the distressed portion is removed; and rebuilding the first intermediate turbine article into the turbine component with an additive manufacturing process.

Abstract: A turbine section of a gas turbine engine includes a housing, a rotor assembly, and a seal assembly. The rotor assembly includes a rotor disk, a rotor platform coupled to the rotor disk, and a rotor blade extending from the rotor platform into the mainstream hot gas flow path. The stator assembly includes a stator platform with a stator vane that extends from the stator platform into the mainstream hot gas flow path. The seal assembly includes a first flow discourager extending in a first direction from the rotor platform, a second flow discourager extending in a second direction from the stator platform, the first flow discourager axially overlapping the second flow discourager such that the second flow discourager is interior to the first flow discourager in a radial direction, a hard coating applied to the first flow discourager, and an abradable coating applied to the second flow discourager.

Abstract: A method is provided for manufacturing a component. The method includes connecting a component comprising an internal passage and formed by an additive manufacturing process to a power supply, the component functioning as an anode, connecting a cathode to the power supply, the cathode being disposed in an electrolyte solution, the cathode being positioned externally to the internal passage of the component, contacting the internal passage of the component with the electrolyte solution, and using the power supply, applying a potential difference and current flow between the component and the cathode.

Abstract: A method is provided for manufacturing a component. The method includes forming a diffusion coating on a first intermediate article formed by an additive manufacturing process. The diffusion coating is removed from the first intermediate article forming a second intermediate article. The diffusion coating is formed by applying a layer of coating material on at least one surface of the first intermediate article and diffusion heat treating the first intermediate article and the layer. The diffusion coating comprises a surface additive layer and a diffusion layer below the surface additive layer. The formation of the diffusion coating and removal thereof may be repeated at least once.

Abstract: A heat exchange system includes a tubular fan air inlet portion and a tubular cooled air outlet portion connected to a first end of a tubular mid portion. The heat exchange system further includes a tubular hot air inlet portion and a tubular recycled fan air outlet portion connected a second end of the mid portion. Still further, the heat exchange system includes an integrally-formed, compliant heat exchanger tube extending between the hot air inlet portion and the cooled air outlet portion within the mid portion to define a heat exchanger first flow passage within the heat exchanger tube and a second flow passage outside of the heat exchanger tube but within the tubular mid portion. Methods for fabricating such heat exchange systems are also provided.

Abstract: A turbine rotor blade is provided for a turbine section of an engine. The turbine rotor blade includes a platform and an airfoil extending from the platform into a mainstream gas path of the turbine section. The airfoil includes a first side wall; a second side wall joined to the first side wall at a leading edge and a trailing edge; a tip cap extending between the first side wall and the second side wall; a first parapet wall extending from the first side wall; and a first cooling hole through the tip cap and the first parapet wall configured to deliver cooling air. The first cooling hole has a closed channel section and an open channel section. The open channel section forms a slot.

Abstract: In accordance with an exemplary embodiment, a turbine rotor blade is provided for a turbine section of an engine. The turbine rotor blade includes a platform and an airfoil extending from the platform into a mainstream gas path of the turbine section. The airfoil includes a first side wall; a second side wall joined to the first side wall at a leading edge and a trailing edge; a tip cap extending between the first side wall and the second side wall; a first parapet wall extending from the first side wall; a first parapet wall cavity formed at least partially within the first parapet wall; and a first cooling hole extending between the first parapet wall cavity and a first surface of the first parapet wall such that cooling air flows through the first parapet wall cavity, through the first cooling hole, and out of the first parapet wall.

Abstract: In accordance with an exemplary embodiment, a method of forming a oxide dispersion-strengthened alloy metal includes the steps of providing, in a powdered form, an oxide dispersion-strengthened alloy composition that is capable of achieving a dispersion-strengthened microstructure, directing a low energy density energy beam at a portion of the alloy composition, withdrawing the energy beam from the portion of the powdered alloy composition, and cooling the portion of the powdered alloy composition at a rate greater than or equal to about 106° F. per second, thereby forming the oxide dispersion-strengthened alloy metal.

Abstract: A turbine rotor blade is provided. The turbine rotor blade includes a root, a platform coupled to the root, and an airfoil extending from the platform. The platform has a leading edge, a trailing edge, a suction side edge, and a pressure side edge. The pressure side edge includes a first concave portion.

Abstract: A vibration isolator assembly includes a bellows component, a piston component, a shaft component, and a housing component, wherein at least one of the bellows component, the piston component, the shaft component, and the housing component is formed using additive manufacturing techniques.

Abstract: Unitary heat exchangers having integrally-formed compliant heat exchanger tubes and heat exchange systems including the same are provided. The unitary heat exchanger comprises an inlet plenum and an outlet plenum and a plurality of integrally-formed compliant heat exchanger tubes. The plurality of integrally-formed compliant heat exchanger tubes extend between and are integral with the inlet and outlet plenums to define a heat exchanger first flow passage. Each integrally-formed compliant heat exchanger tube comprises a tubular member and a plurality of integral heat transfer fins extend radially outwardly from at least one portion of the tubular member. The tubular member has a proximal tube end and a distal tube end and comprises a tubular wall having an outer wall surface and an inner wall surface.

Abstract: An airfoil is provided for a gas turbine engine. The airfoil includes a pressure side wall; a suction side wall; an internal cavity defined between the pressure side wall and the suction side wall for receiving cooling air; and a cooling arrangement within the internal cavity. The cooling arrangement includes a first land extending to a first downstream end aft of the pressure side trailing edge, a second land extending to a second downstream end aft of the pressure side trailing edge, the first land and second land defining a first slot, a first divider positioned radially in between the first land and the second land to define a first passageway of the first slot and a second passageway of the first slot, a first pin positioned upstream and indexed to the first passageway, and a second pin positioned upstream and indexed to the second passageway.

Abstract: In accordance with an exemplary embodiment, a turbine stator component includes a first endwall; a second endwall; a first stator airfoil coupled between the first and second endwalls; and a second stator airfoil adjacent to the first airfoil and coupled between the first and second endwalls. The first stator airfoil has first crystallographic primary and secondary orientations. The second stator airfoil has second crystallographic primary and secondary orientations, the first crystallographic primary and secondary orientations being different from the second crystallographic primary and secondary orientations.