Abstract: A method of fabricating a rotor blade is provided. The method includes forming at least one passageway within the rotor blade, wherein the passageway extends substantially radially from a root of the rotor blade to a tip of the rotor blade, and coupling a shroud to the tip of the rotor blade. The shroud includes at least one substantially radially-outward extending wall that at least partially defines an outer plenum that is radially outward from at least the shroud, wherein the outer plenum is in flow communication with the passageway.

Abstract: A turbine nozzle for a gas turbine engine includes: (a) spaced-apart arcuate inner and outer bands; (b) a hollow, airfoil-shaped turbine vane extending between the inner and outer bands, the interior of the vane defining at least a forward cavity and a mid-cavity positioned aft of the forward cavity; (c) a hollow impingement insert received inside the mid-cavity, the impingement insert having walls which are pierced with at least one impingement cooling hole; (d) a passage in the turbine vane at a radially outer end of the forward cavity adapted to be coupled to a source of cooling air; and (e) a passage in the inner band in fluid communication with a radially inner end of the forward cavity and a radially inner end of the impingement insert.

Abstract: A method for making a turbine airfoil includes providing a mold core and an outer shell which cooperatively define a cavity in the shape of a hollow airfoil having an outer wall, a root, and a tip. A tip portion of the core extends completely through the portion of the cavity defining the tip of the airfoil. The core is restrained to prevent movement between the core and outer shell. Molten metal is introduced into the cavity and solidified to form an airfoil having at least one outer wall which defines an open tip and a hollow interior. A metallic tip cap is formed on the outer wall which substantially closes off the open tip. The tip cap may be formed by packing the airfoil with metallic powder; and laser sintering the exposed powder so as to form a tip cap which is metallurgically bonded to the outer wall.

Abstract: A method of fabricating a rotor blade is provided. The method includes forming at least one passageway within the rotor blade, wherein the passageway extends substantially radially from a root of the rotor blade to a tip of the rotor blade, and coupling a shroud to the tip of the rotor blade. The shroud includes at least one substantially radially-outward extending wall that at least partially defines an outer plenum that is radially outward from at least the shroud, wherein the outer plenum is in flow communication with the passageway.

Abstract: A turbine nozzle for a gas turbine engine includes: (a) spaced-apart arcuate inner and outer bands; (b) a hollow, airfoil-shaped turbine vane extending between the inner and outer bands, the interior of the vane defining at least a forward cavity and a mid-cavity positioned aft of the forward cavity; (c) a hollow impingement insert received inside the mid-cavity, the impingement insert having walls which are pierced with at least one impingement cooling hole; (d) a passage in the turbine vane at a radially outer end of the forward cavity adapted to be coupled to a source of cooling air; and (e) a passage in the inner band in fluid communication with a radially inner end of the forward cavity and a radially inner end of the impingement insert.

Abstract: A method for making a turbine airfoil includes: (a) providing a mold having: (i) a core; (ii) an outer shell surrounding the core such that the core and the outer shell cooperatively define a cavity in the shape of an airfoil having at least one outer wall; and (iii) a core support extending from the core to the outer shell through a portion of the cavity that defines the at least one sidewall; (b) introducing molten metal alloy into the cavity and surrounding the core support; (c) solidifying the alloy to form an airfoil casting having at least one outer wall which has at least one core support opening passing therethrough; (d) removing the mold so as to expose the airfoil; and (e) sealing the at least one core support opening in the airfoil with a metal alloy metallurgically bonded to the at least one outer wall.

Abstract: A turbine blade includes an airfoil having a leading edge flow chamber disposed behind a leading edge in front of a pair of side channels. The leading edge channel receives coolant from the pressure side channel in isolation from the suction side channel.

Abstract: A turbine blade assembly for a gas turbine engine that includes a turbine platform including contoured edges. The turbine blade assembly includes a platform, a turbine airfoil extending radially outward from the platform, a shank that extends radially inward from the platform, and a dovetail extending from the shank. The platform includes a leading edge and a trailing edge separated by a pressure edge and an opposite suction edge, the pressure edge including a plurality of arcs extending between the leading edge and the trailing edge, the suction edge including a plurality of arcs extending between the leading and trailing edges.

Abstract: A turbine blade assembly for a gas turbine engine that includes a turbine platform including contoured edges. The turbine blade assembly includes a platform, a turbine airfoil extending radially outward from the platform, a shank that extends radially inward from the platform, and a dovetail extending from the shank. The platform includes a leading edge and a trailing edge separated by a pressure edge and an opposite suction edge, the pressure edge including a plurality of arcs extending between the leading edge and the trailing edge, the suction edge including a plurality of arcs extending between the leading and trailing edges.

Abstract: A turbine blade includes an airfoil having a leading edge flow chamber disposed behind a leading edge in front of a pair of side channels. The leading edge channel receives coolant from the pressure side channel in isolation from the suction side channel.