Patents by Inventor Mark L. Binette

Mark L. Binette has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240100399
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Different coating methods can be used. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, the golf ball can be treated with a multi-functional isocyanate prior to applying the coatings. The polyurethane cover composition and surface coatings can further include catalysts, ultraviolet (UV)—light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Application
    Filed: December 4, 2023
    Publication date: March 28, 2024
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Publication number: 20240082646
    Abstract: Method of making a golf ball, the golf ball comprising a core, an outer layer and at least one adhesion promoting coating disposed between each of the core and the outer layer; the core comprising a rubber composition comprising at least one zinc-containing and/or magnesium-containing component; the outer layer comprising at least one ionomer; and the adhesion promoting coating comprising a waterborne dispersion comprised of at least one ethylene acid copolymer having an acid content of at least 15% by weight wherein the copolymer is at least partially neutralized with one or more neutralizing agent; wherein at least one neutralizing agent is selected from ammonia compounds and/or amine compounds. In a specific embodiment, the at least one neutralizing agent comprises i) mono and/or divalent metal compounds and ii) ammonia compounds and/or amine compounds.
    Type: Application
    Filed: November 17, 2023
    Publication date: March 14, 2024
    Applicant: Acushnet Company
    Inventors: Nicholas M. Nardacci, Mark L. Binette, Brian Comeau
  • Patent number: 11865409
    Abstract: Golf ball comprising layer formed from polymer composition comprising delignified natural wood. The delignified natural wood may be basswood, oak, poplar, ash, alder, aspen, balsa wood, beech, birch, cherry, butternut, chestnut, cocobolo, elm, hickory, maple, oak, padauk, plum, walnut, willow, yellow poplar, bald cypress, cedar, cypress, fir, hemlock, larch, pine, redwood, spruce, tamarack, juniper, yew, and/or bamboo and having a lignin content of less than 20 wt %. Hemicellulose content may be less than 30 wt %, or about 15 wt % or less, or less than 15 wt %. The delignified natural wood is included in the polymer composition in an amount of 20 wt % or less, based on total weight of the polymer composition. Examples of polymer compositions include rubbers, polyurethanes, polyureas, ionomers, and combinations thereof. In specific embodiments, the golf ball core and/or intermediate layer is formed from the polymer composition. The delignified wood may comprise chopped wood pieces and/or powder.
    Type: Grant
    Filed: March 31, 2022
    Date of Patent: January 9, 2024
    Assignee: Acushnet Company
    Inventors: Mark L. Binette, Erin C. McDermott, Michael J. Sullivan, Brian Comeau
  • Publication number: 20230405408
    Abstract: Buoyant dimpled golf ball having CoR?0.810, specific gravity <1.00 g/cc, initial velocity ?250 ft/s, first aerodynamic coefficient magnitude between about 0.25 and about 0.30 and first aerodynamic force angle between about 29 degrees and 34 degrees at Reynolds Number of 230000 and spin ratio of 0.085; and second aerodynamic coefficient magnitude between about 0.26 and about 0.31 and second aerodynamic force angle between about 31 degrees and 36 degrees at Reynolds Number of 180000 and spin ratio of 0.101. Golf ball may additionally have third aerodynamic coefficient magnitude between about 0.27 and about 0.32 and third aerodynamic force angle between about 34 degrees and 39 degrees at Reynolds Number of 133000 and spin ratio of 0.133; and fourth aerodynamic coefficient magnitude between about 0.33 and about 0.38 and fourth aerodynamic force angle between about 38 degrees and 43 degrees at Reynolds Number of 89000 and spin ratio of 0.183.
    Type: Application
    Filed: June 22, 2023
    Publication date: December 21, 2023
    Applicant: Acushnet Company
    Inventors: Michael R. Madson, Courtney N. Engle, Derek A. Ladd, Michael J. Sullivan, Mark L. Binette, William E. Morgan
  • Patent number: 11833395
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Different coating methods can be used. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, the golf ball can be treated with a multi-functional isocyanate prior to applying the coatings. The polyurethane cover composition and surface coatings can further include catalysts, ultraviolet (UV)—light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Grant
    Filed: November 10, 2022
    Date of Patent: December 5, 2023
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Publication number: 20230381594
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. The outer cover layer is formed from a composition comprising a thermoplastic polyurethane, a multi-functional hydroxyl compound, and a multi-functional compound selected from multi-functional amines and imines, and multi-functional isocyanates, and mixtures of two or more thereof. The cover composition can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives.
    Type: Application
    Filed: August 3, 2023
    Publication date: November 30, 2023
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Patent number: 11819739
    Abstract: Golf ball comprising a core, an outer layer and at least one adhesion promoting coating disposed between each of the core and the outer layer; the core comprising a rubber composition comprising at least one zinc-containing and/or magnesium-containing component; the outer layer comprising at least one ionomer; and the adhesion promoting coating comprising a waterborne dispersion comprised of at least one ethylene acid copolymer having an acid content of at least 15% by weight wherein the copolymer is at least partially neutralized with one or more neutralizing agent; wherein at least one neutralizing agent is selected from ammonia compounds and/or amine compounds. In a specific embodiment, the at least one neutralizing agent comprises i) mono and/or divalent metal compounds and ii) ammonia compounds and/or amine compounds.
    Type: Grant
    Filed: July 12, 2021
    Date of Patent: November 21, 2023
    Assignee: Acushnet Company
    Inventors: Nicholas M. Nardacci, Mark L. Binette, Brian Comeau
  • Publication number: 20230321493
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. In one embodiment, the outer cover layer is formed from a composition comprising a thermoplastic polyurethane and polydimethylsiloxane compound. Functionalized polydimethylsiloxane compounds also can be used to treat thermoplastic polyurethane golf ball covers. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)—light stabilizers, and other additives. The coating methods have many benefits and the finished balls with thermoplastic polyurethane covers have good physical properties.
    Type: Application
    Filed: June 12, 2023
    Publication date: October 12, 2023
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Michael Michalewich, Mark L. Binette, Brian Comeau
  • Publication number: 20230321494
    Abstract: Golf balls having a single or dual-layered solid core are provided. In one embodiment, the golf ball has dimensions and properties that do not conform to the rules of the United States Golf Association (USGA). For example, the ball weight; ball size; ball spherical symmetry; ball initial velocity; and/or ball overall distance may fall outside of the USGA standards. The dual-layered core can have an inner core comprising a thermoplastic composition and surrounding outer core comprising a thermoset composition. In another embodiment, the dual-layered core has an inner core comprising a thermoplastic composition and outer core comprising a thermoset composition. The thermoplastic composition preferably comprises an ethylene acid copolymer ionomer and plasticizer. The thermoset composition preferably comprises polybutadiene rubber. The ball further includes a cover of at least one layer.
    Type: Application
    Filed: June 14, 2023
    Publication date: October 12, 2023
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Derek A. Ladd
  • Publication number: 20230310948
    Abstract: Golf ball comprising layer formed from polymer composition comprising delignified natural wood. The delignified natural wood may be basswood, oak, poplar, ash, alder, aspen, balsa wood, beech, birch, cherry, butternut, chestnut, cocobolo, elm, hickory, maple, oak, padauk, plum, walnut, willow, yellow poplar, bald cypress, cedar, cypress, fir, hemlock, larch, pine, redwood, spruce, tamarack, juniper, yew, and/or bamboo and having a lignin content of less than 20 wt %. Hemicellulose content may be less than 30 wt %, or about 15 wt % or less, or less than 15 wt %. The delignified natural wood is included in the polymer composition in an amount of 20 wt % or less, based on total weight of the polymer composition. Examples of polymer compositions include rubbers, polyurethanes, polyureas, ionomers, and combinations thereof. In specific embodiments, the golf ball core and/or intermediate layer is formed from the polymer composition. The delignified wood may comprise chopped wood pieces and/or powder.
    Type: Application
    Filed: March 31, 2022
    Publication date: October 5, 2023
    Applicant: Acushnet Company
    Inventors: Mark L. Binette, Erin C. McDermott, Michael J. Sullivan, Brian Comeau
  • Patent number: 11759680
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. In one embodiment, the outer cover layer is formed from a composition comprising a thermoplastic polyurethane and epoxy compound. Mixtures of multi-functional amines and imines, and multi-functional isocyanates, and epoxy curing agents; and solvent, can be applied to the outer cover. The resulting coating may contain polyurethanes, polyureas, and hybrids, copolymers, and blends thereof. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Grant
    Filed: October 3, 2022
    Date of Patent: September 19, 2023
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Michael Michalewich, Mark L. Binette, Brian Comeau
  • Patent number: 11724160
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, multi-functional imine and amine compounds can be used to treat the golf ball. The resulting coating may contain polyurethanes, polyureas, and hybrids, copolymers, and blends thereof. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Grant
    Filed: July 25, 2022
    Date of Patent: August 15, 2023
    Assignee: Acuchnet Companv
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Patent number: 11717725
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. The outer cover layer is formed from a composition comprising a thermoplastic polyurethane, a multi-functional hydroxyl compound, and a multi-functional compound selected from multi-functional amines and imines, and multi-functional isocyanates, and mixtures of two or more thereof. The cover composition can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives.
    Type: Grant
    Filed: May 16, 2022
    Date of Patent: August 8, 2023
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Publication number: 20230201671
    Abstract: Multi-layered golf balls having at least one layer made of a foamed silicone composition are provided. Multi-layered golf balls having at least one layer made of non-foamed silicone elastomer composition also are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core and cover structures can be made. The foamed silicones have good thermal stability and durability without sacrificing resiliency. The non-foamed silicone elastomers have high elongation, tensile strength, chemical/fluid-resistance, and weatherability properties. These compositions can be used to form any layer, for example, core, intermediate, or cover, in the golf ball.
    Type: Application
    Filed: February 17, 2023
    Publication date: June 29, 2023
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau
  • Patent number: 11684824
    Abstract: Buoyant dimpled golf ball having CoR ?0.810, specific gravity <1.00 g/cc, initial velocity ?250 ft/s, first aerodynamic coefficient magnitude between about 0.25 and about 0.30 and first aerodynamic force angle between about 29 degrees and 34 degrees at Reynolds Number of 230000 and spin ratio of 0.085; and second aerodynamic coefficient magnitude between about 0.26 and about 0.31 and second aerodynamic force angle between about 31 degrees and 36 degrees at Reynolds Number of 180000 and spin ratio of 0.101. Golf ball may additionally have third aerodynamic coefficient magnitude between about 0.27 and about 0.32 and third aerodynamic force angle between about 34 degrees and 39 degrees at Reynolds Number of 133000 and spin ratio of 0.133; and fourth aerodynamic coefficient magnitude between about 0.33 and about 0.38 and fourth aerodynamic force angle between about 38 degrees and 43 degrees at Reynolds Number of 89000 and spin ratio of 0.183.
    Type: Grant
    Filed: June 21, 2021
    Date of Patent: June 27, 2023
    Assignee: Acushnet Company
    Inventors: Michael R. Madson, Courtney N. Engle, Derek A. Ladd, Michael J. Sullivan, Mark L. Binette, William E. Morgan
  • Patent number: 11679304
    Abstract: Golf balls having a single or dual-layered solid core are provided. In one embodiment, the golf ball has dimensions and properties that do not conform to the rules of the United States Golf Association (USGA). For example, the ball weight; ball size; ball spherical symmetry; ball initial velocity; and/or ball overall distance may fall outside of the USGA standards. The dual-layered core can have an inner core comprising a thermoplastic composition and surrounding outer core comprising a thermoset composition. In another embodiment, the dual-layered core has an inner core comprising a thermoplastic composition and outer core comprising a thermoset composition. The thermoplastic composition preferably comprises an ethylene acid copolymer ionomer and plasticizer. The thermoset composition preferably comprises polybutadiene rubber. The ball further includes a cover of at least one layer.
    Type: Grant
    Filed: April 29, 2022
    Date of Patent: June 20, 2023
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Derek A. Ladd
  • Patent number: 11673026
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. In one embodiment, the outer cover layer is formed from a composition comprising a thermoplastic polyurethane and polydimethylsiloxane compound. Functionalized polydimethylsiloxane compounds also can be used to treat thermoplastic polyurethane golf ball covers. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. The coating methods have many benefits and the finished balls with thermoplastic polyurethane covers have good physical properties.
    Type: Grant
    Filed: April 6, 2022
    Date of Patent: June 13, 2023
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Michael Michalewich, Mark L. Binette, Brian Comeau
  • Publication number: 20230088331
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Different coating methods can be used. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, the golf ball can be treated with a multi-functional isocyanate prior to applying the coatings. The polyurethane cover composition and surface coatings can further include catalysts, ultraviolet (UV)—light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Application
    Filed: November 10, 2022
    Publication date: March 23, 2023
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Patent number: 11583731
    Abstract: Multi-layered golf balls having at least one layer made of a foamed silicone composition are provided. Multi-layered golf balls having at least one layer made of non-foamed silicone elastomer composition also are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core and cover structures can be made. The foamed silicones have good thermal stability and durability without sacrificing resiliency. The non-foamed silicone elastomers have high elongation, tensile strength, chemical/fluid-resistance, and weatherability properties. These compositions can be used to form any layer, for example, core, intermediate, or cover, in the golf ball.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: February 21, 2023
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau
  • Publication number: 20230024394
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. In one embodiment, the outer cover layer is formed from a composition comprising a thermoplastic polyurethane and epoxy compound. Mixtures of multi-functional amines and imines, and multi-functional isocyanates, and epoxy curing agents; and solvent, can be applied to the outer cover. The resulting coating may contain polyurethanes, polyureas, and hybrids, copolymers, and blends thereof. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Application
    Filed: October 3, 2022
    Publication date: January 26, 2023
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Michael Michalewich, Mark L. Binette, Brian Comeau