Patents by Inventor Mark L. Binette

Mark L. Binette has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230016475
    Abstract: Golf ball comprising a core, an outer layer and at least one adhesion promoting coating disposed between each of the core and the outer layer; the core comprising a rubber composition comprising at least one zinc-containing and/or magnesium-containing component; the outer layer comprising at least one ionomer; and the adhesion promoting coating comprising a waterborne dispersion comprised of at least one ethylene acid copolymer having an acid content of at least 15% by weight wherein the copolymer is at least partially neutralized with one or more neutralizing agent; wherein at least one neutralizing agent is selected from ammonia compounds and/or amine compounds. In a specific embodiment, the at least one neutralizing agent comprises i) mono and/or divalent metal compounds and ii) ammonia compounds and/or amine compounds.
    Type: Application
    Filed: July 12, 2021
    Publication date: January 19, 2023
    Applicant: Acushnet Company
    Inventors: Nicholas M. Nardacci, Mark L. Binette, Brian Comeau
  • Publication number: 20220362634
    Abstract: The present invention provides methods for producing molded golf balls and the resultant balls. The methods of this invention involve producing foamed polyurethane covers and these methods help reduce dimple distortions and other surface imperfections. These golf balls contain an inner core and outer foamed polyurethane cover. One or more intermediate layers can be disposed between the core and cover. In one embodiment, a castable liquid polyurethane composition containing a foaming agent is dispensed into mold cavities, which are then pressed together to form a foam cover for the ball.
    Type: Application
    Filed: July 27, 2022
    Publication date: November 17, 2022
    Applicant: Acushnet Company
    Inventors: Shawn Ricci, Mark L. Binette, Brian Comeau
  • Publication number: 20220362635
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, multi-functional imine and amine compounds can be used to treat the golf ball. The resulting coating may contain polyurethanes, polyureas, and hybrids, copolymers, and blends thereof. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Application
    Filed: July 25, 2022
    Publication date: November 17, 2022
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Patent number: 11497969
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Different coating methods can be used. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, the golf ball can be treated with a multi-functional isocyanate prior to applying the coatings. The polyurethane cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Grant
    Filed: January 29, 2021
    Date of Patent: November 15, 2022
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Patent number: 11458368
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. In one embodiment, the outer cover layer is formed from a composition comprising a thermoplastic polyurethane and epoxy compound. Mixtures of multi-functional amines and imines, and multi-functional isocyanates, and epoxy curing agents; and solvent, can be applied to the outer cover. The resulting coating may contain polyurethanes, polyureas, and hybrids, copolymers, and blends thereof. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Grant
    Filed: February 15, 2021
    Date of Patent: October 4, 2022
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Michael Michalewich, Mark L. Binette, Brian Comeau
  • Patent number: 11433278
    Abstract: The present invention provides methods for producing molded golf balls and the resultant balls. The methods of this invention involve producing foamed polyurethane covers and these methods help reduce dimple distortions and other surface imperfections. These golf balls contain an inner core and outer foamed polyurethane cover. One or more intermediate layers can be disposed between the core and cover. In one embodiment, a castable liquid polyurethane composition containing a foaming agent is dispensed into mold cavities, which are then pressed together to form a foam cover for the ball.
    Type: Grant
    Filed: June 21, 2021
    Date of Patent: September 6, 2022
    Assignee: Acushnet Company
    Inventors: Shawn Ricci, Mark L. Binette, Brian Comeau
  • Publication number: 20220273990
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. The outer cover layer is formed from a composition comprising a thermoplastic polyurethane, a multi-functional hydroxyl compound, and a multi-functional compound selected from multi-functional amines and imines, and multi-functional isocyanates, and mixtures of two or more thereof. The cover composition can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives.
    Type: Application
    Filed: May 16, 2022
    Publication date: September 1, 2022
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Publication number: 20220249915
    Abstract: Golf balls having a single or dual-layered solid core are provided. In one embodiment, the golf ball has dimensions and properties that do not conform to the rules of the United States Golf Association (USGA). For example, the ball weight; ball size; ball spherical symmetry; ball initial velocity; and/or ball overall distance may fall outside of the USGA standards. The dual-layered core can have an inner core comprising a thermoplastic composition and surrounding outer core comprising a thermoset composition. In another embodiment, the dual-layered core has an inner core comprising a thermoplastic composition and outer core comprising a thermoset composition. The thermoplastic composition preferably comprises an ethylene acid copolymer ionomer and plasticizer. The thermoset composition preferably comprises polybutadiene rubber. The ball further includes a cover of at least one layer.
    Type: Application
    Filed: April 29, 2022
    Publication date: August 11, 2022
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Derek A. Ladd
  • Patent number: 11395943
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, multi-functional imine and amine compounds can be used to treat the golf ball. The resulting coating may contain polyurethanes, polyureas, and hybrids, copolymers, and blends thereof. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)—light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Grant
    Filed: August 17, 2020
    Date of Patent: July 26, 2022
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Publication number: 20220226697
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. In one embodiment, the outer cover layer is formed from a composition comprising a thermoplastic polyurethane and polydimethylsiloxane compound. Functionalized polydimethylsiloxane compounds also can be used to treat thermoplastic polyurethane golf ball covers. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. The coating methods have many benefits and the finished balls with thermoplastic polyurethane covers have good physical properties.
    Type: Application
    Filed: April 6, 2022
    Publication date: July 21, 2022
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Michael Michalewich, Mark L. Binette, Brian Comeau
  • Patent number: 11383137
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. In one embodiment, the outer cover layer is formed from a composition comprising a thermoplastic polyurethane and multi-functional hydroxyl compound. Mixtures of multi-functional amines and imines, and multi-functional isocyanates, and solvent, can be applied to the outer cover to form at least a partially cross-linked cover. The cover composition can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Grant
    Filed: March 18, 2021
    Date of Patent: July 12, 2022
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Publication number: 20220184460
    Abstract: Golf balls having covers with decorative-effect coatings are provided. The golf balls are fashionable and decorative with unique appearances. In one embodiment, a golf ball comprising a core having at least one layer and cover having at least one layer is provided. The outer cover surface can have surface textured dimples and a decorative-effect first coating can be applied to this outer surface. A transparent second coating can be applied over the decorative-effect coating. In another embodiment, a semi-transparent metallic first coating overlies the outer cover surface and a decorative-effect second coating overlies the metallic coating.
    Type: Application
    Filed: December 1, 2021
    Publication date: June 16, 2022
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Patent number: 11344771
    Abstract: Golf balls having a single or dual-layered solid core are provided. In one embodiment, the golf ball has dimensions and properties that do not conform to the rules of the United States Golf Association (USGA). For example, the ball weight; ball size; ball spherical symmetry; ball initial velocity; and/or ball overall distance may fall outside of the USGA standards. The dual-layered core can have an inner core comprising a thermoplastic composition and surrounding outer core comprising a thermoset composition. In another embodiment, the dual-layered core has an inner core comprising a thermoplastic composition and outer core comprising a thermoset composition. The thermoplastic composition preferably comprises an ethylene acid copolymer ionomer and plasticizer. The thermoset composition preferably comprises polybutadiene rubber. The ball further includes a cover of at least one layer.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: May 31, 2022
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Derek A. Ladd
  • Patent number: 11325008
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. In one embodiment, the outer cover layer is formed from a composition comprising a thermoplastic polyurethane and polydimethylsiloxane compound. Functionalized polydimethylsiloxane compounds also can be used to treat thermoplastic polyurethane golf ball covers. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. The coating methods have many benefits and the finished balls with thermoplastic polyurethane covers have good physical properties.
    Type: Grant
    Filed: August 3, 2020
    Date of Patent: May 10, 2022
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Michael Michalewich, Mark L. Binette, Brian Comeau
  • Publication number: 20210402262
    Abstract: Multi-layered golf balls having at least one layer made of a foamed silicone composition are provided. Multi-layered golf balls having at least one layer made of non-foamed silicone elastomer composition also are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core and cover structures can be made. The foamed silicones have good thermal stability and durability without sacrificing resiliency. The non-foamed silicone elastomers have high elongation, tensile strength, chemical/fluid-resistance, and weatherability properties. These compositions can be used to form any layer, for example, core, intermediate, or cover, in the golf ball.
    Type: Application
    Filed: September 14, 2021
    Publication date: December 30, 2021
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau
  • Patent number: 11192000
    Abstract: Methods for making multi-piece golf balls comprising at least one component made of ethylene-propylene diene copolymer (EPDM) rubber and the resulting balls are provided. The multi-piece golf ball includes a cover, preferably a dual-cover having inner and outer cover layers. The outer cover is preferably made of a liquid rubber composition based on liquid EPDM rubber. In one version, the ball sub-assembly is dipped in a bath containing liquid EPDM rubber to form the outer cover. In another version, a casting method is used and the liquid EPDM rubber is dispensed into mold cavities to form the outer cover. The inner core of the ball may be made of polybutadiene rubber and the outer core layer may be made of EPDM rubber. The resulting golf ball has high resiliency, a soft feel, and good weatherability.
    Type: Grant
    Filed: October 12, 2018
    Date of Patent: December 7, 2021
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, David A. Bulpett, Brian Comeau, Robert Blink, Mark L. Binette
  • Publication number: 20210316190
    Abstract: The present invention provides methods for producing molded golf balls and the resultant balls. The methods of this invention involve producing foamed polyurethane covers and these methods help reduce dimple distortions and other surface imperfections. These golf balls contain an inner core and outer foamed polyurethane cover. One or more intermediate layers can be disposed between the core and cover. In one embodiment, a castable liquid polyurethane composition containing a foaming agent is dispensed into mold cavities, which are then pressed together to form a foam cover for the ball.
    Type: Application
    Filed: June 21, 2021
    Publication date: October 14, 2021
    Applicant: Acushnet Company
    Inventors: Shawn Ricci, Mark L. Binette, Brian Comeau
  • Publication number: 20210308532
    Abstract: Buoyant dimpled golf ball having CoR ?0.810, specific gravity <1.00 g/cc, initial velocity ?250 ft/s, first aerodynamic coefficient magnitude between about 0.25 and about 0.30 and first aerodynamic force angle between about 29 degrees and 34 degrees at Reynolds Number of 230000 and spin ratio of 0.085; and second aerodynamic coefficient magnitude between about 0.26 and about 0.31 and second aerodynamic force angle between about 31 degrees and 36 degrees at Reynolds Number of 180000 and spin ratio of 0.101. Golf ball may additionally have third aerodynamic coefficient magnitude between about 0.27 and about 0.32 and third aerodynamic force angle between about 34 degrees and 39 degrees at Reynolds Number of 133000 and spin ratio of 0.133; and fourth aerodynamic coefficient magnitude between about 0.33 and about 0.38 and fourth aerodynamic force angle between about 38 degrees and 43 degrees at Reynolds Number of 89000 and spin ratio of 0.183.
    Type: Application
    Filed: June 21, 2021
    Publication date: October 7, 2021
    Applicant: Acushnet Company
    Inventors: Michael R. Madson, Courtney N. Engle, Derek A. Ladd, Michael J. Sullivan, Mark L. Binette, William E. Morgan
  • Patent number: 11117022
    Abstract: Multi-layered golf balls having at least one layer made of a foamed silicone composition are provided. Multi-layered golf balls having at least one layer made of non-foamed silicone elastomer composition also are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core and cover structures can be made. The foamed silicones have good thermal stability and durability without sacrificing resiliency. The non-foamed silicone elastomers have high elongation, tensile strength, chemical/fluid-resistance, and weatherability properties. These compositions can be used to form any layer, for example, core, intermediate, or cover, in the golf ball.
    Type: Grant
    Filed: May 20, 2019
    Date of Patent: September 14, 2021
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau
  • Patent number: 11103752
    Abstract: Multi-layered golf balls having at least one layer made from silicone (polysiloxane) elastomers; silicone (polysiloxane) elastomer/polyurethane blends; polycarbonate-polysiloxane blends and copolymers; and polycarbonate-polysiloxane/polyurethane blends are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core and cover structures can be made. The polysiloxane compositions have good thermal stability and durability without sacrificing resiliency. The polysiloxane compositions also have high elongation, tensile strength, chemical/fluid-resistance, and weatherability properties. These compositions can be used to form any layer, for example, core, intermediate, or cover, in the golf ball.
    Type: Grant
    Filed: September 22, 2020
    Date of Patent: August 31, 2021
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Mark L. Binette, Michael Michalewich, Shawn Ricci