Abstract: An inkjet printhead includes: an elongate manifold having a longitudinal central portion extending along a central longitudinal axis of the printhead; first and second longitudinal channel portions extending along respective longitudinal axes at opposite sides of the central portion; and first and second rows of butting print chips mounted to a base of the manifold, the first row of print chips extending along the first channel portion and the second row of print chips extending along the opposite second channel portion. Each of the first and second channel portions extends beyond the central portion at opposite ends of the manifold, such that respective opposite ends of the manifold have a re-entrant profile configured for complementary interleaving of a plurality of said printheads.

Abstract: An inkjet printhead includes: an elongate manifold having through-holes defined through a thickness of the manifold and ink supply channels extending along a length of the manifold. First and second rows of butting print chips are mounted to a lower face of the manifold and receive ink from the ink supply channels. A first PCB is mounted to lower face of the manifold between the first and second rows of print chips. The first PCB receives power and data via the through-holes from a second PCB and the first PCB distributes the power and data to both the first and second rows of butting print chips at either side thereof.

Abstract: An inkjet printhead includes an elongate manifold having an upper face and a lower face, ink supply channels extending along a length of the manifold, and first and second rows of butting print chips mounted to the lower face of the manifold. A stiffener plate is fastened to the upper face of the manifold, wherein the manifold is comprised of a moldable first material and the stiffener plate has a higher degree of stiffness than the manifold. The stiffener plate is formed of a second material different than the first material.

Abstract: A printing unit includes a unit chassis with first and second opposed inkjet modules mounted in tandem on the unit chassis in forward and reverse orientations, each inkjet module having a respective printhead. The inkjet modules are each pivotally mounted on the unit chassis for pivotally moving them towards and away from each other. The printing unit is configured for printing only in a closed configuration in which the first and second inkjet modules have parallel opposed faces, and is configured for printhead replacement only in an open configuration in which the first and second inkjet modules have non-parallel opposed faces.

Abstract: A printing unit includes: a unit chassis and a pair of opposed inkjet modules mounted in tandem on the unit chassis in forward and reverse orientations, each inkjet module having one respective printhead and at least one of: a capper and a wiper. Each printhead includes first and second rows of print chips mounted on a unitary surface of a respective ink manifold, the first and second rows of print chips having a plurality of print chips butted end-on-end along a length of the printhead. The printheads are wholly aligned with respect to a media feed direction for printing in four ink colors from the pair of printheads.

Abstract: A printhead nest assembly includes: a nest configured for detachable fastening to a printhead carrier; and a replaceable printhead nestably secured within the nest, the nest enveloping a perimeter of the printhead. The printhead nest assembly is detachable only as a discrete unit from the printhead carrier and the nest is configurable in open and closed positions. The nest allowing removal of the printhead therefrom only in the open position and only when the printhead nest assembly is detached from the printhead carrier.

Abstract: An aerosol extraction unit includes: a frame having first and second opposite side bars extending parallel with a media feed direction; and aerosol extractors extending perpendicular to the media feed direction between the first and second side bars. Each aerosol extractor includes: an air knife having a knife slot for directing a flow of air towards print media; and a suction nozzle positioned upstream of the knife slot for directing aerosol into a suction channel. The first side bar includes an air manifold in fluid communication with each knife slot; and the second side bar includes a suction manifold in fluid communication with each suction nozzle.

Abstract: A printing unit includes: a fixed unit chassis having a lower cable tray mounted to a front part thereof; a movable printhead chassis having an upper cable tray mounted to a front face thereof, the printhead chassis supporting an upstream print module and a downstream print module relative to a media feed direction; a lift mechanism for lifting and lowering the printhead chassis relative to the unit chassis; upstream and downstream cable trunkings positioned at opposite upstream and downstream ends of the unit chassis for receiving electrical cabling from the lower cable tray; and upstream and downstream conduits connected to the upstream and downstream print modules respectively. The downstream cable trunking feeds cabling from the lower cable tray into the upstream conduit via the upper cable tray, and the upstream cable trunking feeds cabling from the lower cable tray into the downstream conduit via the upper cable tray.

Abstract: An integrated inkjet module includes: a chassis; a printhead carrier mounted to the chassis; and a printhead nest assembly having a nest fastened to the printhead carrier and a replaceable printhead nestably secured within the nest. The printhead nest assembly is detachable from the printhead carrier and the printhead is removable from the nest only when the printhead nest assembly is detached from the printhead carrier.

Abstract: A printing unit includes: a fixed maintenance chassis having a bottom plate defining a plurality of first slots; print modules having a respective inkjet printheads extending across a media feed path; a lift mechanism for lifting and lowering the print modules relative to the media feed path; and an aerosol extraction unit mounted to an underside of the bottom plate. The aerosol extraction unit includes a plurality of aerosol extractors, which extend across the media feed path between a pair of side bars, the aerosol extractors being spaced apart along the media feed direction to define a corresponding plurality of second slots aligned with the first slots. Each print module is slidably movable through its respective first and second slots towards the media feed path into a printing position.

Abstract: A printing unit includes: a fixed unit chassis having a lower cable tray mounted to a front part thereof; a movable printhead chassis having an upper cable tray mounted to a front face thereof, the printhead chassis supporting an upstream print module and a downstream print module relative to a media feed direction; a lift mechanism for lifting and lowering the printhead chassis relative to the unit chassis; upstream and downstream cable trunkings positioned at opposite upstream and downstream ends of the unit chassis for receiving electrical cabling from the lower cable tray; and upstream and downstream conduits connected to the upstream and downstream print modules respectively. The downstream cable trunking feeds cabling from the lower cable tray into the upstream conduit via the upper cable tray, and the upstream cable trunking feeds cabling from the lower cable tray into the downstream conduit via the upper cable tray.

Abstract: A thread-coating module includes: a coating chamber having a thread entrance at one end and a thread exit at an opposite end thereof; and an inkjet printhead positioned in a printhead opening of the coating chamber for ejecting ink onto thread fed through the coating chamber. The coating chamber has an ink management system positioned opposite the printhead for managing excess ink. The ink management system includes: an inner ink-collection slot in fluid communication with a drain port for recycling excess ink and an outer aerosol-collection chamber fluidically connected to a vacuum port.

Abstract: An aerosol extraction unit includes: a frame having first and second opposite side bars extending parallel with a media feed direction; and aerosol extractors extending perpendicular to the media feed direction between the first and second side bars. Each aerosol extractor includes: an air knife having a knife slot for directing a flow of air towards print media; and a suction nozzle positioned upstream of the knife slot for directing aerosol into a suction channel. The first side bar includes an air manifold in fluid communication with each knife slot; and the second side bar includes a suction manifold in fluid communication with each suction nozzle.

Abstract: A printing unit includes: a fixed maintenance chassis having a bottom plate defining a plurality of first slots; print modules having a respective inkjet printheads extending across a media feed path; a lift mechanism for lifting and lowering the print modules relative to the media feed path; and an aerosol extraction unit mounted to an underside of the bottom plate. The aerosol extraction unit includes a plurality of aerosol extractors, which extend across the media feed path between a pair of side bars, the aerosol extractors being spaced apart along the media feed direction to define a corresponding plurality of second slots aligned with the first slots. Each print module is slidably movable through its respective first and second slots towards the media feed path into a printing position.

Abstract: A printing unit includes: three elongate printheads positioned in a staggered overlapping arrangement for spanning across a media feed path, wherein a first printhead and a second printhead are longitudinally spaced apart and positioned in a row across the media feed path and a third printhead is offset from and overlaps with both the first and second printheads; three wipers for longitudinally wiping respective printheads in a direction perpendicular to a media feed direction, each wiper being parked at one longitudinal end of its respective printhead. One of the wipers, in its parked position, is positioned in a space between the first and second printheads.

Abstract: A thread-coating module includes: a base plate having a printhead opening; an inkjet printhead received in the printhead opening; and a chamber unit having a mouth for engagement with the base plate and an ink-collection slot opposing the printhead. The chamber unit and the base plate are movable relative to each other for opening and closing a coating chamber comprising the base plate and the chamber unit, with the ink-collection slot being positioned opposite the printhead in the coating chamber.

Abstract: A printhead nest assembly for facilitating printhead replacement. The printhead nest assembly includes: a nest configured for detachable fastening to a printhead carrier and a replaceable printhead nestably secured within the nest, the nest enveloping all sides of the printhead. The nest is configurable in open and closed positions and allows removal of the printhead only in the open position and only when the printhead nest assembly is detached from the printhead carrier.

Abstract: A printing unit includes: a unit chassis and a pair of opposed inkjet modules mounted on the unit chassis, each inkjet module having a respective printhead. The inkjet modules are each pivotally mounted on the unit chassis for pivotally moving the inkjet modules towards and away from each other.

Abstract: An integrated inkjet module includes: a chassis having an elongate base plate defining a longitudinal slot; a pair of posts extending upwards from the base plate at opposite ends of the longitudinal slot; a pair of brackets having sleeve bushings slidably engaged with the posts; an elongate printhead carrier supported between the brackets, the printhead carrier having: front and rear plates defining a cavity therebetween, a brace interconnecting upper parts of the front and rear plates, and a pair of datum blocks interconnecting lower parts of the front and rear plates; a printhead mounted to the datum blocks; and a lift mechanism operatively connected to each bracket for lifting and lowering the printhead carrier relative to the base plate.

Abstract: An integrated inkjet module includes: a chassis having an elongate base plate; a pair of posts extending upwards from the base plate at opposite ends of a longitudinal slot; a pair of brackets slidably engaged with the posts; a printhead liftably mounted to the chassis via the brackets; a lift mechanism operatively connected to each bracket for lifting and lowering the printhead relative to the base plate; and a wiper parked at one end of the longitudinal slot for longitudinally wiping the printhead. The printhead is movable between a print position and a raised position, the chassis has an open front face allowing access to the printhead via the front face, and one of the brackets is configured for shielding the wiper in the print position.