Abstract: A multi-cavity coinjection mold having a relatively large plurality of cavities for simultaneously molding a relatively large plurality of multi-layered articles including a) a plurality of cavity groups each defining a relatively small plurality of said cavities, a single balanced hot runner for supplying said relatively small plurality of cavities with contiguous different plastics materials, and a valve for sequentially supplying desired contiguous quantities of the plastics materials from plastics material sources, common to all of said groups, to the balanced hot runner; and b) a hot runner manifold system connected to the plastic material sources to supply the plastic materials to all of the valves; and related methods.

Abstract: A method of forming a wide mouth blow molded thermoplastic container comprising the steps of i) stretch blow molding from a preform, an intermediate article defining the container with the mouth being threaded and/or flanged, the mouth terminating in an accommodation element having a neck finish that supports the preform in the blow mold; ii) heat setting the intermediate article including the entire container while still in the mold, and iii) removing the intermediate article of manufacture from the mold and severing the accommodation element to produce the container, and an article when made by the method. The method also includes post forming of a rim portion of the container following separation of the container from the accommodation element.

Abstract: A method of forming a wide mouth blow molded thermoplastic container comprising the steps of i) stretch blow molding from a preform, an intermediate article defining the container with the mouth being threaded and/or flanged, the mouth terminating in an accommodation element having a neck finish that supports the preform in the blow mold; ii) heat setting the intermediate article including the entire container while still in the mold, and iii) removing the intermediate article of manufacture from the mold and severing the accommodation element to produce the container, and an article when made by the method.

Abstract: A multi-cavity coinjection mold having a relatively large plurality of cavities for simultaneously molding a relatively large plurality of multi-layered articles including a) a plurality of cavity groups each defining a relatively small plurality of said cavities, a single balanced hot runner for supplying said relatively small plurality of cavities with contiguous different plastics materials, and a valve for sequentially supplying desired contiguous quantities of the plastics materials from plastics material sources, common to all of said groups, to the balanced hot runner; and b) a hot runner manifold system connected to the plastic material sources to supply the plastic materials to all of the valves; and related methods.

Abstract: A multi-cavity coinjection mold and method for simultaneously producing a plurality of multi-layered articles comprising: a mold structure defining a plurality of mold cavities; a first supply source for supplying metered amounts of a first molding material; a second supply source for supplying metered amounts of a second molding material; a hot runner system in communication with the first and second supply sources for conveying the metered amounts of the first and the second materials separately to a region proximate each of the cavities; a valve mechanism per cavity for receiving the metered amounts of the first and second materials from the hot runner system and for sequentially supplying desired quantity of the first and second materials contiguously to each cavity.

Abstract: The invention provides a light weight self-standing blow molded two liter carbonated beverage bottle having a unique petaloid base made from a monobase preform. The base comprises a petaloid design which has a plurality of at least three (preferably five) feet. The monobase preform has a thick reinforcing ring forming portion which remains unstretched during blowing. The reinforcing ring forming portion is thicker than both the sidewall forming portion and the gate area forming portion of the preform thereby resulting in increased stretching in both those areas. The reinforcing ring extends circumferentially around the base. By providing such a reinforcing ring, a bottle having a bigger foot radius and/or containing less material use can be realized. The resulting bottle has less stress whitening and greater stress crack resistance while at the same time using less material and/or having a larger radius than prior bottles.

Abstract: The invention provides a light weight self-standing blow molded two-liter carbonated beverage container base design having a unique petaloid base. The base comprises a petaloid design which has a plurality of at least three (preferably five) feet with an ever increasing radius of curvature joining the feet to the underlying base from the radially outer portion of the feet to the radially inner portion of the feet, a controlled radius from the axis of the container to that curvature and an area of material flow in feet ankles and straps therebetween to promote adequate material flow during blow molding, to the radially outer most areas of the feet and straps.

Abstract: The invention provides a light weight self-standing blow molded two liter carbonated beverage bottle having a unique petaloid base made from a monobase preform. The base comprises a petaloid design which has a plurality of at least three (preferably five) feet. The monobase preform has a thick reinforcing ring forming portion which remains relatively unstretched during blowing. The reinforcing ring forming portion is thicker than both the strap forming portion, sloping outer wall forming portion and the gate area forming portion of the preform thereby resulting in increased wall thickness reduction, stretching and orientation in those areas during blowing. The reinforcing ring extends circumferentially around the base. By providing such a reinforcing ring, a bottle having a bigger foot radius and/or containing less material usage than prior art containers can be realized.

Abstract: The invention provides a light weight self-standing blow molded two liter carbonated beverage bottle having a unique petaloid base made from a monobase preform. The base comprises a petaloid design which has a plurality of at least three (preferably five) feet. The monobase preform has a thick reinforcing ring forming portion which remains unstretched during blowing. The reinforcing ring forming portion is thicker than both the sidewall forming portion and the gate area forming portion of the preform thereby resulting in increased stretching in both those areas. The reinforcing ring extends circumferentially around the base. By providing such a reinforcing ring, a bottle having a bigger foot radius and/or containing less material use can be realized. The resulting bottle has less stress whitening and greater stress crack resistance while at the same time using less material and/or having a larger radius than prior bottles.

Abstract: A process for injection molding a multi-colored article in an injection mold, in which a) a desired initial quantity of a first-colored material is metered to a first desired portion of the cavity; b) a desired quantity of a second-colored material is supplied to the cavity, contiguously with the first-colored material, and is metered to a second desired portion of the cavity. The location of the first and second desired portions within in the cavity being controlled by providing the first and second-colored materials with appropriate melt viscosities and controlling the temperature and rate of supply of the first and second-colored materials. A multi-colored preform formed by the process that is suitable for blow molding a multi-colored container, and a multi-colored container blow molded from such a preform are also provided.

Abstract: A non-woven mat of fibrous thermoplastic insulation is produced by melt blowing recycled polyethylene teraphthalate (PET). The PET is melted, pressurized and extruded from an extrusion head into substantially continuous fibers that are subjected to turbulent high velocity air that attenuates the fibers. The fibers are then collected on a collection device building up a non-woven mat. The collection device is spaced from the extrusion device forming a flight path for the fibers that is sufficiently long that the fibers split apart under the force of the high velocity air, fibrillating into a plurality of very fine fibrils of under 15 microns in diameter. These fibrils are analogous to goose down and greatly enhance the loft and R value of the mat.

Abstract: The invention provides a self-standing blow molded two liter carbonated beverage bottle 1 weighing under 50 grams and having a unique petaloid base 7. The base comprises a petaloid design which has a plurality of at least three (preferably five) feet 9. Between each adjacent pair of feet is a radially extending valley 12 the width of which decreases with increasing radial distance from the bottles longitudinal axis toward a point of convergence 14 radially outside the bottle's diameter. The valley floor generally follows the hemispherical base shape and opens to an extended portion 13 of that base shape lying radially outwardly of the feet. The valley and extended portion initial pressurization of the bottle, deformation of the extended portions outwardly with a resulting raising of the center of the base away from the support surface.

Abstract: A multi-cavity injection mold process, for simultaneously injection molding a plurality of multi-layer articles, having a single hot runner manifold system for the sequential supply of first and second molten molding materials to the cavities of the mold with each of the materials being supplied simultaneously to all cavities in equal quantities. The process also uses a core rod for each cavity in which a concavity is provided, adjacent the entry point of the materials into the cavity, to prevent the first injected material in an injection cycle from being washed from the end of the core rod by the second injected material, the use of a buffer of the first injected material in the neck region of the preform to compensate for variations in temperature of the cavities and material being distributed to different parts of the mold and the use of the first part of the metered quantity of the first to be injected material from the next injection cycle to seal the preform at the end of the injection cycle.

Abstract: An apparatus and associated method of separating mixed fragments of different plastic materials, in which the materials to be separated are capable of carrying electrostatic charges of opposite polarities. The mixed charged fragments are given an induced electrostatic charge and are then exposed to electrostatic field of opposite polarities where they are separated by being allowed to migrate toward their respectively oppositely charged fields. The separated material fragments are then collected.

Abstract: A multi-cavity injection mold, for simultaneously injection molding a plurality of multi-layer articles, having a single hot runner manifold system for the sequential supply of first and second molten molding materials to the cavities of the mold with each of the materials being supplied simultaneously to all cavities in equal quantities. The invention also provides a core rod for each cavity in which a concavity is provided, adjacent the entry point of the materials into the cavity, to prevent the first injected material in an injection cycle from being washed from the end of the core rod by the second injected material, a buffer of the first injected material in the neck region of the preform to compensate for variations in temperature of the cavities and material being distributed to different parts of the mold and the use of the first part of the metered quantity of the first to be injected material from the next injection cycle to seal the preform at the end of the injection cycle.

Abstract: The present invention relates to an apparatus and method and uses a thin, yet strong plastic film as the intermediate layer for the waterproofing material and the film has a plurality of perforations therein. The film is highly resistant to crack propagation, and acts as a barrier to crack propagation between adjacent asphalt layers, thus providing superior protection from the elements. The asphalt layers are interconnected with each other through the perforations in the polyester support layer. Because of the strength of the polyester film, only a very thin layer of polyester is necessary and this results in a substantial cost savings. As an alternative to coating, it is possible to extrude or laminate the asphalt onto the PET film. Also a layer of asphalt may be applied only to one side of said film and extruded through the perforations with heads on the columns so formed to attach the asphalt to the film.

Abstract: An improved preform for blow molding a one-piece plastic container of the champagne base variety having an annular peripheral chime surrounding an inward sloping base portion for containing carbonated beverages. The preform defining interior and exterior walls which are ever decreasing in diameter from the neck to the base so that the preform may be easily removed from a mating core and injection mold cavity used therewith thereby avoiding the need for a split mold to form the preform. The preform including a thickened annulus adjacent the transition between side wall and base forming portions thereof and an exterior weight reducing annular concavity between the thickened annulus and the closed end of the preform.

Abstract: An improved one-piece plastic container of the champagne base variety having an annular peripheral chime surrounding an inward sloping base portion for containing carbonated beverages and associated methods for making same by blow molding. The preform defining interior and exterior walls which are ever decreasing in diameter from the neck to the base so that the preform may be easily removed from a mating core and injection mold cavity used therewith thereby avoiding the need for a split mold to form the preform.

Abstract: This relates to an apparatus for injection molding preforms for beverage bottles wherein a minimum cycle time is involved. Cores over which thermoplastic material is injection molded to form preforms for use in the blow molding of bottles are provided in sets and carried by a rotary turret so that as soon as the injection molded thermoplastic material has sufficiently set to permit its transfer with its associated core out of an injection mold cavity, the apparatus may be actuated to remove first injection molded preforms and thereafter immediately present a new set of cores to the injection mold cavities. This provides ample time for the cooling of the preforms so that when removed from the cores they will not be unduly deformed. In accordance with the feasible use of the apparatus, plural preforms, on the order of twenty-four and greater, may be formed with a cycle time on the order of 10-12 seconds.

Abstract: A one-piece plastic bottle of the champagne base variety having an annular peripheral chime surrounding an inward sloping base portion for containing carbonated beverages and associated methods for making the bottle by blow molding. To make the bottle resist to inversion of the base from internal pressure, an integral reinforcing ring is incorporated into the base and runs horizontally in the hoop direction. The reinforcing ring is placed in a location within the base that has a moment arm trying to invert the base and providing sufficient strength to withstand that moment arm and prevent inversion of the inward sloping portion.