Abstract: This relates to a method of forming a thermal/collapse-resistant highly oriented polyester container for use in hot fill applications. In accordance with the method of a polyester preform is reheated and then placed in a blow mold cavity whereat the preform is distended to match the blow mold cavity to form an intermediate article including a container having an oriented end unit receiving finish of a diameter materially greater than the diameter of the preform. The method is characterized in that in providing the preform the composition of the polyester, the draw ratio during distending of the preform and reheat conditions are all controlled to provide a container with a sidewall and finish density in the range of 1.350 to substantially but less than 1.370 grams/cubic centimeter.

Abstract: A method for blow molding from preforms hollow articles, particularly beverage bottles, at a high production rate. The method incorporates a clamp assembly which receives therein carriers containing a number of preforms arranged in a line and wherein there are two mold units, one on each side of a central longitudinally elongated clamp member which is mounted for transverse reciprocatory movement. When the clamp member is positioned to close one mold unit, it operates to open the other mold unit so that while preforms in the closed mold unit are being blow molded, the other mold unit is open and may have the carrier supporting previously blow molded articles displaced therefrom and replaced by a carrier containing a new set of preforms whereby, when the blow molding operation of the one mold unit is completed, the other mold unit is ready for closing and a blow molding operation.

Abstract: This relates to a container which is formed of a thermoplastic material, preferably PET, wherein the container wall and flanges have a high degree of orientation and the required strength characteristics utilizing a minimum of resin in the formation thereof. An intermediate article of manufacture is formed with this article having a generally bottle-like configuration. The intermediate article of manufacture, which is blow molded from a conventional preform configuration, includes a lower portion in the configuration of the desired container and an upper portion which is an accommodation portion. The accommodation portion is removed from the container and becomes scrap which is reground. This abstract forms no part of the specification of this application and is not to be construed as limiting the claims of the application.

Abstract: This relates to the forming of a blow molded polyester container wherein a bottle having a conventional upper neck portion and an intermediate body is provided with a lower portion which includes an annular seaming flange which is integrally connected to the lower end of the body and wherein, with the exception of the seaming flange, the lower portion is removed and the bottle is closed by a separately formed bottom double seamed to the lower end of the body utilizing the annular seaming flange. During the interim between the removal of the bottle lower portion and the application of a separate bottom, the bottle is fully open so as to be readily commercially interiorly coated with a barrier coating. The separately formed bottom may be readily formed of metal and may be so constructed as to provide a large diameter base for supporting the bottle in upstanding position. This abstract forms no part of the specification of this application and is not to be construed as limiting the claims of the application.

Abstract: This relates to providing a preform for use in blow molding containers which are suitable for use in conjunction with hot products which must be subjected to pasteurization. A preform is injection molded in stages and normally will have five layers including two interior barrier layers surrounding a central core. The core is to be formed of a thermoplastic having a high temperature thermal stability and is primarily selected from polycarbonates and acrylonitriles. This abstract forms no part of the specification of this application and is not to be construed as limiting the claims of the application.

Abstract: This relates to a container which is formed of a thermoplastic material, preferably PET, wherein the container wall and flanges have a high degree of orientation and the required strength characteristics utilizing a minimum of resin in the formation thereof. An intermediate article of manufacture is formed with this article having a generally bottle-like configuration. The intermediate article of manufacture, which is blow molded from a conventional preform configuration, includes a lower portion in the configuration of the desired container and an upper portion which is an accommodation portion. The accommodation portion is removed from the container and becomes scrap which is reground. This abstract forms no part of the specification of this application and is not to be construed as limiting the claims of the application.

Abstract: This relates to a pallet for carrying and simultaneously presenting to a plurality of blow molds preforms. The pallet includes an elongated bar which has rotatably journalled therein a number of collets and the bar is provided with support and guide rollers which are engageable with opposed channel-shaped track members to guidingly support the pallet for movement along a predetermined path and into the space between one set of blow mold halves. The pallet is provided with drive means for effecting the feeding thereof together with a holding pin to permit the retention thereof in a selected position. Each collet is rotatably journalled within the bar so that it may be rotated to facilitate the even heating of the preforms. The lower end of each collet is provided with ball detent devices which are so associated with a retaining surface on each preform so as to effect a tight, but releasable, holding of the preform within the collet in alignment with the collet.

Abstract: This relates to an apparatus for injection molding preforms for beverage bottles wherein a minimum cycle time is involved. Cores over which thermoplastic material is injection molded to form preforms for use in the blow molding of bottles are provided in sets and carried by a rotary turret so that as soon as the injection molded thermoplastic material has sufficiently set to permit its transfer with its associated core out of an injection mold cavity, the apparatus may be actuated to remove first injection molded preforms and thereafter immediately present a new set of cores to the injection mold cavities. This provides ample time for the cooling of the preforms so that when removed from the cores they will not be unduly deformed. In accordance with the feasible use of the apparatus, plural preforms, on the order of twenty-four and greater, may be formed with a cycle time on the order of 10-12 seconds.

Abstract: This relates to a blow molding apparatus wherein in lieu of the mold halves closing on a preform and thereafter the blowing operation initiated, the preform is shifted into one of the mold halves and thereafter advance of the stretch rod into the preform and movement of the blow head to a position closely adjacent the preform is effected before the closing of the mold is completed. Such arrangement permits a reduction in cycle time. This abstract forms no part of the specification of this application and is not to be construed as limiting the claims of the application.

Abstract: This relates to the forming of containers and like hollow articles from sheets or webs of thermoplastic material. Two webs or sheets are simultaneously acted upon by way of a forming apparatus which includes a reciprocating clamp first cooperable with one outer platen and then the other in sequence wherein, while a first web or sheet is being formed within a plurality of mold cavities to define a plurality of hollow articles such as containers, the other sheet or web may be stripped from its respective mold set and a new sheet or a new portion of a sheet or web may be advanced into position for molding. The forming apparatus may be constructed in a manner wherein the web portions which are to be formed may be billowed away from the mold cavities as an initial step in the stretching and orientation of the thermoplastic material.

Abstract: This relates to the forming of containers and like hollow articles from sheets or webs of thermoplastic material. Two webs or sheets are simultaneously acted upon by way of a forming apparatus which includes a reciprocating clamp first cooperable with one outer platen and then the other in sequence wherein, while a first web or sheet is being formed within a plurality of mold cavities to define a plurality of hollow articles such as containers, the other sheet or web may be stripped from its respective mold set and a new sheet or a new portion of a sheet or web may be advanced into position for molding. The forming apparatus may be constructed in a manner wherein the web portions which are to be formed may be billowed away from the mold cavities as an initial step in the stretching and orientation of the thermoplastic material.

Abstract: This relates to a blow molding apparatus wherein in lieu of the mold halves closing on a preform and thereafter the blowing operation initiated, the preform is shifted into one of the mold halves and thereafter advance of the stretch rod into the preform and movement of the blow head to a position closely adjacent the preform is effected before the closing of the mold is completed. Such arrangement permits a reduction in cycle time. This abstract forms no part of the specification of this application and is not to be construed as limiting the claims of the application.

Abstract: This relates to a heating system and process for reheating preforms prior to delivering the preforms to a blow molder. The heating system utilizes different types of heating units, one of which will heat the preform wall more highly at the interior surface and the other of which will heat the preform wall at the exterior surface. By effectively controlling the heat input to a preform from each heating unit and by controlling the outputs of the different heating units in combination, the desired temperature profile through the preform wall may be obtained substantially without any time in the oven being provided for heat equilibration and at the same time a maximum heating effort may be effected to produce the necessary heating of a preform within a minimal time and more uniformly than heretofore possible.

Abstract: This relates to the increasing of the intrinsic viscosity of resins, particularly PET, by effecting a solid state polymerization of the resin. More particularly, the solid stating is effected in conjunction with an injection or extrusion unit wherein after having the IV of the resin increased, the heated resin may be fed dry into an injection unit thereby utilizing the heat of the heated resin to reduce heating cost. The solid state polymerization is effected by heating the resin in the presence of either a vacuum or an inert gas such as nitrogen.

Abstract: This relates to an apparatus for blow molding from preforms hollow articles, particularly beverage bottles, at a high production rate. The apparatus incorporates a clamp assembly which receives therein carriers containing a number of preforms arranged in a line and wherein there are two mold units, one on each side of a central longitudinally elongated clamp member which is mounted for transverse reciprocatory movement. When the clamp member is positioned to close one mold unit, it operates to open the other mold unit so that while preforms in the closed mold unit are being blow molded, the other mold unit is open and may have the carrier supporting previously blow molded articles displaced therefrom and replaced by a carrier containing a new set of preforms whereby, when the blow molding operation of the one mold unit is completed, the other mold unit is ready for closing and a blow molding operation.

Abstract: This relates to a blow molding system wherein a plurality of preforms are simultaneously blow molded within a mold set with the preforms being carried by one or more carriers which move first to a loading station to receive preforms, then through an oven to heat the preforms, then into a mold set wherein the plural preforms are simultaneously blow molded, then to an ejection station where the blow molded articles are discharged, and finally back to the loading station. There are two mold sets which are part of a clamp which operates sequentially to open and close each mold set with one mold set being closed as the other mold set is being opened. The carriers may travel either in a single continuous path for sequentially positioning at first one mold set and then the other, or there may be two continuous circuits for the carriers in which event the two mold sets of the clamp may be different.