Abstract: A mounting system for a plurality of battery modules needed to form a battery pack includes a battery tray with a combination of fixed and detachable retainers that enable insertion/removal of individual battery modules from the battery pack, both during assembly of the battery pack and later in conjunction with service during its operation. The battery tray may be disposed on a base plate for added support, as well as integration of more than one battery tray and associated modules into a battery pack. A cover may be added to for additional support and protection of the battery modules. Where multiple battery trays are integrated on a base plate, the battery trays may be oriented on the base plate in different directions. The battery mounting system may be used in a motor vehicle or other applications that use a battery pack.

Abstract: A battery cell assembly and a method for assembling the battery cell assembly are provided. The battery cell assembly includes first and second battery cells with a heat exchanger disposed between the first and second battery cells. The heat exchanger has a plastic frame and first and second thermally conductive layers. The plastic frame has an interior space extending therethrough. The first and second thermally conductive layers are disposed on opposite sides of the plastic frame to enclose the interior space, such that when a liquid is disposed in the interior space, heat energy is transferred from the first battery cell through the first thermally conductive layer to the liquid.

Abstract: A battery cell carrier assembly having a battery cell carrier for holding a battery cell is provided. The battery cell carrier includes a trapping member for holding the battery cell. The battery cell carrier has at least one aperture extending therethrough for allowing air to flow therethrough to contact the first side of the battery cell for cooling the battery cell. The battery cell carrier further includes a panel member configured to be coupled to the trapping member for holding the battery cell therebetween. The panel member has at least one aperture extending therethrough for allowing air to flow therethrough to contact the battery cell for cooling the battery cell.