Patents by Inventor Masaaki Amako

Masaaki Amako has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240059895
    Abstract: Provided is a curable silicone composition with hot-melt properties, cured product thereof, and use thereof where organic solvent is essentially not used, in which curing using a relatively small amount of condensation reaction catalyst is feasible, side reactions before and after the curing reaction are suppressed, curing at high speed is feasible by providing favorable melt curability, and where the cured product thereof includes practically sufficient adhesive properties and mechanical characteristics. Providing a condensation reactive organopolysiloxane resin with hot-melt properties and a condensation reaction catalyst containing mixture including a condensation reaction catalyst that is liquid at 25° C. (suitably a volatile superbasic substance such as DBU) and liquid organopolysiloxane at a specific ratio, a curable silicone composition with hot-melt properties, and use of the cured product thereof.
    Type: Application
    Filed: December 14, 2021
    Publication date: February 22, 2024
    Inventor: Masaaki AMAKO
  • Patent number: 11670741
    Abstract: Disclosed is a method of making an optoelectronic device that incorporates a crosslinked resin-linear polyorganosiloxane.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: June 6, 2023
    Assignees: Rohm and Haas Electronic Materials LLC, DuPont Toray Specialty Materials Kabushiki Kaisha, DDP Specialty Electronic Materials US 9, LLC
    Inventors: Masaaki Amako, Anna Ya Ching Feng, Fumito Nishida
  • Publication number: 20220235226
    Abstract: Provided herein is a light diffusing material having excellent light transmittance, light diffusivity, and mechanical properties. The light diffusing material comprises a curable organopolysiloxane composition, comprising: A) an organopolysiloxane having reactive groups; B) one or more inorganic fillers; and C) an organosilicon compound that differs from component A), and comprising component(s) C1) and/or C2). Component C1) is an organosilicon compound having a reactive functional group that can bond with component A), a hydrolyzable silyl group and/or a silicon atom-bonded hydroxyl group, and two or more silicon atoms, in the molecule. Component C2) is an organosilicon compound having a reactive functional group with three or more carbon atoms, which can bond with component A), a hydrolyzable silyl group and/or a silicon atom-bonded hydroxyl group, and one or more silicon atoms, in the molecule. The mass of component B) is 30 to 95% relative to the mass of the overall composition.
    Type: Application
    Filed: May 19, 2020
    Publication date: July 28, 2022
    Inventor: Masaaki AMAKO
  • Publication number: 20220235181
    Abstract: Provided herein is a light diffusing material having excellent light transmittance, light diffusion properties, and mechanical properties. The light diffusing material comprises a curable organopolysiloxane composition, comprising: A) an organopolysiloxane having reactive groups; B) one or more inorganic fillers; and C) an organosilicon compound different from component A), and comprising component(s) C1) and/or C2). Component C1) is an organosilicon compound having a reactive functional group that can bond with component A), a hydrolyzable silyl group and/or a silicon atom-bonded hydroxyl group, and two or more silicon atoms, in the molecule. Component C2) is an organosilicon compound having a reactive functional group with three or more carbon atoms, which can bond with component A), a hydrolyzable silyl group and/or a silicon atom-bonded hydroxyl group, and one or more silicon atoms, in the molecule. The mass of component B) is 30 to 95% relative to the mass of the overall composition.
    Type: Application
    Filed: May 19, 2020
    Publication date: July 28, 2022
    Inventor: Masaaki AMAKO
  • Patent number: 11257992
    Abstract: A method for producing a sealed optical semiconductor device includes: placing inner and outermost layer sealing films on a substrate on which an optical semiconductor element is mounted within a pressure reduction chamber, and reducing the pressure; a step in which the outermost film is heated, and at least the periphery of the outermost film is thermally fused to the surface of the substrate; and a step in which the reduction of pressure is released, and the substrate is sealed by the outermost film and the inner film. The temperature T2 of the substrate when the reduction of pressure is released is a temperature at which the outermost film exhibits a tensile strength of 0.02-0.15 MPa and an elongation at break of 200-450%. The inner film exhibits a loss tangent (tan ?) of 1.6 or more at the temperature T2.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: February 22, 2022
    Assignees: DuPont Toray Specialty Materials Kabushiki Kaisha, Dow Silicones Corporation
    Inventors: Eiji Kitaura, Masaaki Amako, Steven Swier
  • Patent number: 11139419
    Abstract: A method for producing a sealed optical semiconductor device makes it possible to seal an optical semiconductor element using a sealing film. The method includes: placing a sealing film on an optical semiconductor element substrate on which an optical semiconductor element is placed within a pressure reduction chamber, and the pressure within the chamber is reduced; heating the film where at least the periphery of the film is thermally fused to the surface of the optical semiconductor element placement substrate; and a step in which the reduction of pressure within the chamber is released and the optical semiconductor element placement substrate is sealed by the film. The temperature T2 of the optical semiconductor element placement substrate when the reduction of pressure within the chamber is released is a temperature at which the film exhibits a tensile strength of 0.02-0.15 MPa and an elongation at break of 150-450%.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: October 5, 2021
    Assignees: DuPont Toray Specialty Materials Kabushiki Kaisha, Dow Silicones Corporation
    Inventors: Eiji Kitaura, Masaaki Amako, Steven Swier
  • Publication number: 20210139669
    Abstract: An optical member resin sheet has excellent characteristics as an optical member and exhibits excellent performance even if used for a light-emitting device or the like. The optical member resin sheet is characterized in that the difference between the thickness of an end of the sheet and the thickness of the center of the sheet in the width direction of the sheet is within 5.0% of the total film thickness of the sheet; in that the thickness of the center of the sheet is in the range of 10-1000 ?m; in that the sheet area is 225 mm2 or more; and by containing at least one fluorescent substance or reflective material.
    Type: Application
    Filed: July 19, 2018
    Publication date: May 13, 2021
    Applicant: Dow Corning Toray Co., Ltd.
    Inventors: Masaaki Amako, Takeaki Tsuda
  • Publication number: 20200373457
    Abstract: A method for producing a sealed optical semiconductor device makes it possible to seal an optical semiconductor element using a sealing film. The method includes: placing a sealing film on an optical semiconductor element substrate on which an optical semiconductor element is placed within a pressure reduction chamber, and the pressure within the chamber is reduced; heating the film where at least the periphery of the film is thermally fused to the surface of the optical semiconductor element placement substrate; and a step in which the reduction of pressure within the chamber is released and the optical semiconductor element placement substrate is sealed by the film. The temperature T2 of the optical semiconductor element placement substrate when the reduction of pressure within the chamber is released is a temperature at which the film exhibits a tensile strength of 0.02-0.15 MPa and an elongation at break of 150-450%.
    Type: Application
    Filed: August 31, 2018
    Publication date: November 26, 2020
    Inventors: Eiji Kitaura, Masaaki Amako, Steven Swier
  • Publication number: 20200220055
    Abstract: A method for producing a sealed optical semiconductor device includes: placing inner and outermost layer sealing films on a substrate on which an optical semiconductor element is mounted within a pressure reduction chamber, and reducing the pressure; a step in which the outermost film is heated, and at least the periphery of the outermost film is thermally fused to the surface of the substrate; and a step in which the reduction of pressure is released, and the substrate is sealed by the outermost film and the inner film. The temperature T2 of the substrate when the reduction of pressure is released is a temperature at which the outermost film exhibits a tensile strength of 0.02-0.15 MPa and an elongation at break of 200-450%. The inner film exhibits a loss tangent (tan ?) of 1.6 or more at the temperature T2.
    Type: Application
    Filed: August 31, 2018
    Publication date: July 9, 2020
    Inventors: Eiji Kitaura, Masaaki Amako, Steven Swier
  • Publication number: 20200216671
    Abstract: A curable silicone composition is disclosed. The composition comprises: (A) a hydrosilylation-reactive resin-linear block copolymer type organopolysiloxane; (B) an organopolysiloxane resin containing a curing-reactive group having a carbon-carbon double bond in the molecule; (C) an organohydrogenpolysiloxane; and (D) a hydrosilylation reaction catalyst. An absolute value (?RI) of a difference between refractive indices of component (A) and component (B) measured at room temperature is less than 0.05. The curable silicone composition generally has excellent handleability, moldability, and mechanical strength (hardness, in particular) and flexibility of a cured product while achieving high transparency. Also disclosed is a resin sheet for an optical member including the composition or cured product thereof, and a light-emitting device or the like including the composition or cured product thereof.
    Type: Application
    Filed: September 21, 2018
    Publication date: July 9, 2020
    Inventors: Mayumi MATSUZAKI, Masaaki AMAKO, Kasumi TAKEUCHI
  • Publication number: 20200144459
    Abstract: Disclosed is a method of making an optoelectronic device that incorporates a crosslinked resin-linear polyorganosiloxane.
    Type: Application
    Filed: July 13, 2018
    Publication date: May 7, 2020
    Inventors: Masaaki Amako, Anna Ya Ching Feng, Fumito Nishida
  • Patent number: 9853193
    Abstract: The present disclosure relates to a method of making an optical assembly. An optical device is secured in a fixture, the optical device having an optical surface, wherein a silicone film is positioned with respect to the optical surface, the silicone film having a distal surface relative to the optical surface. The method includes, among other features, imprinting the distal surface of the silicone film to create a surface imprint in the distal surface of the silicone film.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: December 26, 2017
    Assignees: Dow Corning Corporation, Dow Corning Toray Co., Ltd.
    Inventors: Masaaki Amako, Steven Swier, Haruna Yamazaki, Shin Yoshida, Makoto Yoshitake
  • Publication number: 20170306201
    Abstract: Adhesive compositions are disclosed. In some embodiments, the adhesive compositions comprise an organosiloxane block copolymer, wherein the blocks of the block copolymer consist of an —Si—O—Si— backbone. The organosiloxane block copolymer comprises at least two blocks that are phase-separated. The organosiloxane block copolymer has at least a first glass transition temperature (Tg1) and a second glass transition temperature (Tg2), the second glass transition temperature being at 25° C. or higher. A 1 mm thick cast film of the adhesive composition has, in some embodiments, a light transmittance of at least 95%. The adhesive composition of the various embodiments of the present invention can be B-staged at about Tg2 or at about 100° C. below Tg2.
    Type: Application
    Filed: September 23, 2015
    Publication date: October 26, 2017
    Inventors: Masaaki Amako, Michelle Cummings, Steven Swier
  • Patent number: 9705056
    Abstract: An optical article includes a silicone-containing composition. The silicone composition includes a first region having a first refractive index and a second region having a second refractive index. The first refractive index is different than the second refractive index.
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: July 11, 2017
    Assignees: Dow Corning Corporation, Dow Corning Toray Co., Ltd.
    Inventors: Masaaki Amako, Geoffrey Bruce Gardner, Steven Swier, Shin Yoshida
  • Patent number: 9688035
    Abstract: A method of forming an optical article includes the step of applying a silicone composition to a surface, wherein the silicone composition is a solid and has a glass transition temperature greater than room temperature. The silicone composition is heated to a temperature at or above the glass transition temperature such that the silicone composition flows. The silicone composition forms a light transmitting sheet upon cooling following the heating.
    Type: Grant
    Filed: January 16, 2013
    Date of Patent: June 27, 2017
    Assignees: Dow Corning Corporation, Dow Corning Toray Co., Ltd.
    Inventors: Steven Swier, Masaaki Amako
  • Publication number: 20170092822
    Abstract: The present disclosure relates to a method of making an optical assembly. An optical device is secured in a fixture, the optical device having an optical surface, wherein a silicone film is positioned with respect to the optical surface, the silicone film having a distal surface relative to the optical surface. The method includes, among other features, imprinting the distal surface of the silicone film to create a surface imprint in the distal surface of the silicone film.
    Type: Application
    Filed: June 4, 2015
    Publication date: March 30, 2017
    Inventors: Masaaki Amako, Steven Swier, Haruna Yamazaki, Shin Yoshida, Makoto Yoshitake
  • Patent number: 9536799
    Abstract: The present invention relates to a hot-meltable curable silicone composition for compression molding or laminating and a laminate provided with at least one layer comprising the composition, as well as a semiconductor device using these and a method of manufacturing the same. In accordance with the present invention, it is possible to efficiently manufacture a semiconductor device provided with a hemi-spheroidal lens- or dome-shaped seal. In the present invention, it is easy to control the shape of the seal, and the seal does not contain any bubbles. In the present invention, it is also easy to control the thickness of the coating layer of the semiconductor device apart from the seal.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: January 3, 2017
    Assignees: Dow Corning Corporation, Dow Corning Toray Co., Ltd.
    Inventors: Shin Yoshida, Makoto Yoshitake, Haruna Yamazaki, Masaaki Amako, Steven Swier, Toshiki Nakata
  • Patent number: 9453158
    Abstract: The present invention relates to a curable silicone composition comprising: (A) an organopolysiloxane having at least two alkenyl groups in a molecule; (B) an organopolysiloxane represented by a general formula; (C) an organopolysiloxane having at least two silicon-bonded hydrogen atoms in a molecule; (D) a phosphor; and (E) a hydrosilylation reaction catalyst, to a cured product obtained by curing said composition, and to an optical semiconductor device in which a light emitting element is sealed or coated with a cured product of the aforementioned composition. The curable silicone composition has excellent fluidity and cures to form a cured product in which phosphors are homogeneously dispersed and which has a high refractive index.
    Type: Grant
    Filed: February 13, 2014
    Date of Patent: September 27, 2016
    Assignee: DOW CORNING TORAY CO. LTD.
    Inventors: Takashi Sagawa, Masaaki Amako, Maki Itoh, Michitaka Suto, Tomohiro Iimura
  • Publication number: 20160240753
    Abstract: The present invention relates to a film-like thermosetting silicone sealing material for sealing a semiconductor element by means of compression molding, the sealing material having an initial torque value of less than 15 dN·m as measured by an MDR (Moving Die Rheometer) at a molding temperature of from room temperature to 200° C., to a method for producing an LED by means of compression molding using the same, and to an LED produced by this method. The sealing material has excellent moldability, causes no problems such as overflow from a die, and has no defects such as voids.
    Type: Application
    Filed: April 22, 2016
    Publication date: August 18, 2016
    Inventors: Shin Yoshida, Masaaki Amako
  • Publication number: 20160032148
    Abstract: Methods of making optical assemblies and electronic devices comprising, depositing a solid silicone-containing hot melt composition in powder form onto an optical surface of an optical device; and forming, from the silicone-containing hot melt composition, an encapsulant that substantially covers the optical surface of the optical device. In some embodiments, the silicone containing hot melt composition is a reactive or unreactive silicone-containing hot melt. In some embodiments, the composition is a resin-linear silicone-containing hot melt composition and the composition comprises a phase separated resin-rich phase and a phase separated linear-rich phase.
    Type: Application
    Filed: March 12, 2014
    Publication date: February 4, 2016
    Inventors: Masaaki Amako, Geoffrey Bruce Gardner, Mayumi Mizukami, Steven Swier, Hiroaki Yoshida, Shin Yoshida