Patents by Inventor Masaharu Oikawa

Masaharu Oikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240002623
    Abstract: The present invention relates to an in-mold expanded beads molded article of expanded beads of an olefin thermoplastic elastomer, a cushion for shoe sole, and a method of producing expanded beads provided with through-holes and composed of a block copolymer of a polyethylene block and an ethylene/?-olefin copolymer block, and with respect to the in-mold expanded beads molded article of expanded beads of an olefin thermoplastic elastomer, a voidage of the expanded beads molded article is 5 to 40%; a density of the expanded beads molded article is 30 to 150 g/L; and a flexural modulus of the olefin thermoplastic elastomer that constitutes the expanded beads molded article is 10 to 100 MPa.
    Type: Application
    Filed: September 14, 2023
    Publication date: January 4, 2024
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Patent number: 11795286
    Abstract: The present invention relates to an in-mold expanded beads molded article of expanded beads of an olefin thermoplastic elastomer, a cushion for shoe sole, and a method of producing expanded beads provided with through-holes and composed of a block copolymer of a polyethylene block and an ethylene/?-olefin copolymer block, and with respect to the in-mold expanded beads molded article of expanded beads of an olefin thermoplastic elastomer, a voidage of the expanded beads molded article is 5 to 40%; a density of the expanded beads molded article is 30 to 150 g/L; and a flexural modulus of the olefin thermoplastic elastomer that constitutes the expanded beads molded article is 10 to 100 MPa.
    Type: Grant
    Filed: November 13, 2017
    Date of Patent: October 24, 2023
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11643519
    Abstract: The present invention relates to an expanded beads molded article containing a block copolymer of a polyethylene block and an ethylene-?-olefin copolymer block and having a density of 30 kg/m3 or more and less than 150 kg/m3 and a modulus of repulsion elasticity of 60% or more. The sole member of the present invention includes the expanded beads molded article of the present invention.
    Type: Grant
    Filed: November 8, 2017
    Date of Patent: May 9, 2023
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11597127
    Abstract: An expanded beads molded article containing a block copolymer of a polyethylene block and an ethylene-?-olefin copolymer block and having a density of 150 kg/m3 or more and 500 kg/m3 or less and a tensile strength of 0.5 MPa or more.
    Type: Grant
    Filed: November 8, 2017
    Date of Patent: March 7, 2023
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11466137
    Abstract: The present invention is concerned with expanded beads that are olefin-based thermoplastic elastomer expanded beads containing a coloring agent, wherein an apparent density of the expanded beads is 40 to 300 g/L, and an average surface layer membrane thickness (a) is 3 to 25 ?m, and a molded article thereof, and is able to provide expanded beads capable of producing an expanded beads molded article which is excellent in in-mold moldability and excellent in tensile characteristics and an expanded beads molded article using the expanded beads.
    Type: Grant
    Filed: November 7, 2017
    Date of Patent: October 11, 2022
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11225562
    Abstract: The present invention provides expanded beads comprising a crosslinked multi-block copolymer containing an ethylene block and an ethylene-?-olefin copolymer block, having an apparent density of 40 to 300 g/L, a gel fraction of 30 to 70% by weight by a hot xylene extraction method, an average cell diameter (a) of 50 to 180 ?m, and an average surface layer thickness (b) of 3 to 27 ?m, and the expanded beads are excellent in in-mold moldability, and can produce an expanded beads molded article being excellent in tensile characteristics in a well balanced manner.
    Type: Grant
    Filed: September 15, 2017
    Date of Patent: January 18, 2022
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11208537
    Abstract: The present invention provides expanded beads of thermoplastic polyurethane, wherein the thermoplastic polyurethane constituting the expanded beads is an ether-based thermoplastic polyurethane, and a difference (T1?T2) between a melting peak temperature (T1) and a melting peak temperature (T2) is from 0 to 8° C., wherein the melting peak temperature (T1) is a melting peak temperature at the time of first heating in a DSC curve obtained by heating the expanded beads from 20° C. to 260° C. at a heating rate of 10° C./min, the melting peak temperature (T2) is a melting peak temperature at the time of second heating in a DSC curve obtained by cooling from 260° C. to 20° C. at a cooling rate of 10° C./min after the first heating and further heating again from 20° C. to 260° C. at a heating rate of 10° C./min, and the DSC curves are obtained by the heat flux differential scanning calorimetry in conformity with JIS K7121-1987.
    Type: Grant
    Filed: November 15, 2017
    Date of Patent: December 28, 2021
    Assignee: JSP Corporation
    Inventors: Tatsuya Hayashi, Nobumasa Koshita, Masaharu Oikawa
  • Patent number: 11174365
    Abstract: The present invention is concerned with expanded beads of a block copolymer of a polyethylene block and an ethylene/?-olefin copolymer block, wherein a xylene insoluble fraction (A) of the expanded beads by a hot xylene extraction method is 10 to 70% by weight, and a ratio (A/B) of the xylene insoluble fraction (A) to a xylene insoluble fraction (B) of the expanded beads by a hot xylene extraction method when divided into two equal parts and measured is 1.0 to 1.1, and is able to provide expanded beads with excellent in-mold moldability and an expanded beads molded article with excellent fusion bondability and restorability.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: November 16, 2021
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11168194
    Abstract: The present invention relates to thermoplastic olefin elastomer expanded beads, having an average aspect ratio of 1.10 or less and an average circularity of 0.985 or more. The thermoplastic olefin elastomer expanded beads preferably have a crystal structure such that a melting peak inherent in the thermoplastic olefin elastomer (inherent peak) and one or more melting peaks on a higher temperature side than the inherent peak (high temperature peaks) appear on a DSC curve obtained when heating the expanded beads from 23° C. to 200° C. at a heating rate of 10° C./min.
    Type: Grant
    Filed: June 21, 2018
    Date of Patent: November 9, 2021
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11111351
    Abstract: The present invention relates to an expanded beads molded article, which is obtained through in-mold molding of expanded thermoplastic elastomer beads, has voids, and has a density of 150 to 300 kg/m3 and a voidage of 10 to 70% by volume.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: September 7, 2021
    Assignee: JSP Corporation
    Inventors: Nobumasa Koshita, Masaharu Oikawa, Tatsuya Hayashi
  • Publication number: 20210095091
    Abstract: The present invention relates to expanded thermoplastic urethane-based elastomer beads including, as a base material, a thermoplastic urethane-based elastomer having a melting point Tm of 175° C. or higher and such a glass transition temperature Tg that a difference (Tm-Tg) between the melting point Tm and the glass transition temperature Tg is 200° C. or more.
    Type: Application
    Filed: August 1, 2018
    Publication date: April 1, 2021
    Inventors: Tatsuya HAYASHI, Nobumasa KOSHITA, Masaharu OIKAWA
  • Publication number: 20210060833
    Abstract: An expanded beads molded article containing a block copolymer of a polyethylene block and an ethylene-?-olefin copolymer block and having a density of 150 kg/m3 or more and 500 kg/m3 or less and a tensile strength of 0.5 MPa or more.
    Type: Application
    Filed: November 8, 2017
    Publication date: March 4, 2021
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Patent number: 10899904
    Abstract: The present invention is concerned with expanded beads of thermoplastic polyurethane in which a water-soluble anionic surfactant is attached at 50 mg/m2 to 1,000 mg/m2 onto the surfaces of expanded beads of thermoplastic polyurethane having a dispersant attached thereto; and a method for producing an expanded beads molded article, including filling the expanded beads of thermoplastic polyurethane in a mold for molding and heating with a water vapor to mutually fuse the expanded beads with each other. The present invention provides expanded beads from which an expanded TPU beads molded article having excellent tensile strength and a method for producing an expanded TPU beads molded article.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: January 26, 2021
    Assignee: JSP Corporation
    Inventors: Masaharu Oikawa, Koki Nishijima, Nobumasa Koshita, Tatsuya Hayashi
  • Patent number: 10793694
    Abstract: Provided are expanded beads capable of providing an expanded thermoplastic polyurethane beads molded article which is excellent in physical properties, such as compression characteristics, repulsion elasticity, etc., and an expanded thermoplastic polyurethane beads molded article. Expanded beads of thermoplastic polyurethane, wherein a Shore A hardness of the thermoplastic polyurethane is 85 or more; an average cell diameter of the expanded beads is 50 to 300 ?m; and a closed cell ratio when bisecting the expanded thermoplastic polyurethane bead is 60% or more; and an expanded thermoplastic polyurethane beads molded article obtained through in-mold molding of the same are disclosed.
    Type: Grant
    Filed: May 25, 2016
    Date of Patent: October 6, 2020
    Assignee: JSP Corporation
    Inventors: Nobumasa Koshita, Koki Nishijima, Masaharu Oikawa
  • Patent number: 10787555
    Abstract: The present invention is concerned with an expanded beads molded article of expanded beads comprising a crosslinked multi-block copolymer containing a polyethylene block and an ethylene/?-olefin copolymer block, wherein a density is 40 to 150 g/L; a gel fraction by a hot xylene extraction method is 30 to 70% by weight; a tensile elongation is 120% or more; a bead weight of the expanded beads is 0.8 to 8 mg; and the number of expanded beads per unit area on a surface of the expanded beads molded article is 5 to 30 per cm2, and is able to provide an expanded beads molded article which is light in weight and favorable in surface properties, fusion bondability, and durability.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: September 29, 2020
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Publication number: 20200165404
    Abstract: The present invention provides thermoplastic olefin elastomer crosslinked expanded beads, having a content of a fraction insoluble in hot xylene of 10 to 40 wt %, and having a crystal structure such that a melting peak inherent in the thermoplastic olefin elastomer (inherent peak) and one or more melting peaks on a higher temperature side than the inherent peak (high temperature peak) appear on a DSC curve obtained by heating the crosslinked expanded beads from 23° C. to 200° C. at a heating rate of 10° C./min, wherein in the DSC curve, a total heat of melting is 40 to 60 J/g, and a ratio of a heat of melting of the high temperature peak to the total heat of melting is 0.1 to 0.6.
    Type: Application
    Filed: May 15, 2018
    Publication date: May 28, 2020
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Publication number: 20200140643
    Abstract: The present invention relates to thermoplastic olefin elastomer expanded beads, having an average aspect ratio of 1.10 or less and an average circularity of 0.985 or more. The thermoplastic olefin elastomer expanded beads preferably have a crystal structure such that a melting peak inherent in the thermoplastic olefin elastomer (inherent peak) and one or more melting peaks on a higher temperature side than the inherent peak (high temperature peaks) appear on a DSC curve obtained when heating the expanded beads from 23° C. to 200° C. at a heating rate of 10° C./min.
    Type: Application
    Filed: June 21, 2018
    Publication date: May 7, 2020
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Patent number: 10633504
    Abstract: The present invention provides expanded polylactic acid resin beads, in which each bead is composed of a core layer that is in an expanded state and contains a crystalline polylactic acid resin, and a coating layer that coats the core layer and contains a mixed resin of an amorphous polylactic acid resin and a crystalline polyolefin resin, wherein the content of the crystalline polyolefin resin in the coating layer is 3% by weight or more and less than 50% by weight. The expanded polylactic acid resin beads can stably produce a molded article of expanded polylactic acid resin beads excellent in fusibility of the expanded polylactic acid resin beads therein and also excellent in solvent resistance.
    Type: Grant
    Filed: July 29, 2016
    Date of Patent: April 28, 2020
    Assignee: JSP Corporation
    Inventors: Takuya Chiba, Masaharu Oikawa
  • Publication number: 20200032024
    Abstract: The present invention is concerned with an expanded beads molded article of expanded beads comprising a crosslinked multi-block copolymer containing a polyethylene block and an ethylene/?-olefin copolymer block, wherein a density is 40 to 150 g/L; a gel fraction by a hot xylene extraction method is 30 to 70% by weight; a tensile elongation is 120% or more; a bead weight of the expanded beads is 0.8 to 8 mg; and the number of expanded beads per unit area on a surface of the expanded beads molded article is 5 to 30 per cm2, and is able to provide an expanded beads molded article which is light in weight and favorable in surface properties, fusion bondability, and durability.
    Type: Application
    Filed: October 2, 2017
    Publication date: January 30, 2020
    Applicant: JSP Corporation
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Patent number: RE48098
    Abstract: Thermoplastic resin foamed particles of the present invention including more than one or more functional additive selected from inorganic powder and inorganic fibers each includes a core layer formed of a thermoplastic resin and a coating layer in a foamed state formed of a thermoplastic resin, the mass ratio of the coating layer to the core layer is 99:1 to 50:50, the content (X) of the functional additive in the core layer is 5 to 90% by mass, and the content of the functional additive in the coating layer is smaller than the content (X) of the functional additive in the core layer. By this way, thermoplastic resin foamed particles from which a homogeneous foamed particle molding having excellent dimension stability, fusibility and appearance can be obtained while containing functional additive are provided.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: July 14, 2020
    Assignee: JSP CORPORATION
    Inventors: Takuya Chiba, Masaharu Oikawa