Patents by Inventor Masaharu Oikawa

Masaharu Oikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200032025
    Abstract: The present invention relates to an expanded beads molded article, which is obtained through in-mold molding of expanded thermoplastic elastomer beads, has voids, and has a density of 150 to 300 kg/m3 and a voidage of 10 to 70% by volume.
    Type: Application
    Filed: March 1, 2018
    Publication date: January 30, 2020
    Inventors: Nobumasa KOSHITA, Masaharu OIKAWA, Tatsuya HAYASHI
  • Publication number: 20190382550
    Abstract: The present invention provides expanded beads of thermoplastic polyurethane, wherein the thermoplastic polyurethane constituting the expanded beads is an ether-based thermoplastic polyurethane, and a difference (T1?T2) between a melting peak temperature (T1) and a melting peak temperature (T2) is from 0 to 8° C., wherein the melting peak temperature (T1) is a melting peak temperature at the time of first heating in a DSC curve obtained by heating the expanded beads from 20° C. to 260° C. at a heating rate of 10° C./min, the melting peak temperature (T2) is a melting peak temperature at the time of second heating in a DSC curve obtained by cooling from 260° C. to 20° C. at a cooling rate of 10° C./min after the first heating and further heating again from 20° C. to 260° C. at a heating rate of 10° C./min, and the DSC curves are obtained by the heat flux differential scanning calorimetry in conformity with JIS K7121-1987.
    Type: Application
    Filed: November 15, 2017
    Publication date: December 19, 2019
    Applicant: JSP Corporation
    Inventors: Tatsuya HAYASHI, Nobumasa KOSHITA, Masaharu OIKAWA
  • Patent number: 10435530
    Abstract: An object of the present invention is to provide expanded beads capable of producing an expanded beads molded article that is excellent in in-mold moldability and is excellent with good balance in lightweight property, flexibility, repulsion, restorability, and tensile characteristics, and an expanded beads molded article using the expanded beads. The expanded beads molded article of the present invention is produced by subjecting the crosslinked expanded beads of the present invention, to in-mold molding. The expanded beads molded article of the present invention may have an apparent density of from 40 to 150 g/L.
    Type: Grant
    Filed: March 28, 2016
    Date of Patent: October 8, 2019
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Publication number: 20190276627
    Abstract: The present invention relates to an in-mold expanded beads molded article of expanded beads of an olefin thermoplastic elastomer, a cushion for shoe sole, and a method of producing expanded beads provided with through-holes and composed of a block copolymer of a polyethylene block and an ethylene/?-olefin copolymer block, and with respect to the in-mold expanded beads molded article of expanded beads of an olefin thermoplastic elastomer, a voidage of the expanded beads molded article is 5 to 40%; a density of the expanded beads molded article is 30 to 150 g/L; and a flexural modulus of the olefin thermoplastic elastomer that constitutes the expanded beads molded article is 10 to 100 MPa.
    Type: Application
    Filed: November 13, 2017
    Publication date: September 12, 2019
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Publication number: 20190270861
    Abstract: The present invention is concerned with expanded beads of a block copolymer of a polyethylene block and an ethylene/?-olefin copolymer block, wherein a xylene insoluble fraction (A) of the expanded beads by a hot xylene extraction method is 10 to 70% by weight, and a ratio (A/B) of the xylene insoluble fraction (A) to a xylene insoluble fraction (B) of the expanded beads by a hot xylene extraction method when divided into two equal parts and measured is 1.0 to 1.1, and is able to provide expanded beads with excellent in-mold moldability and an expanded beads molded article with excellent fusion bondability and restorability.
    Type: Application
    Filed: November 2, 2017
    Publication date: September 5, 2019
    Applicant: JSP Corporation
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Publication number: 20190263993
    Abstract: The present invention provides expanded beads comprising a crosslinked multi-block copolymer containing an ethylene block and an ethylene-?-olefin copolymer block, having an apparent density of 40 to 300 g/L, a gel fraction of 30 to 70% by weight by a hot xylene extraction method, an average cell diameter (a) of 50 to 180 ?m, and an average surface layer thickness (b) of 3 to 27 ?m, and the expanded beads are excellent in in-mold moldability, and can produce an expanded beads molded article being excellent in tensile characteristics in a well balanced manner.
    Type: Application
    Filed: September 15, 2017
    Publication date: August 29, 2019
    Applicant: JSP Corporation
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Publication number: 20190263994
    Abstract: The present invention relates to an expanded beads molded article containing a block copolymer of a polyethylene block and an ethylene-?-olefin copolymer block and having a density of 30 kg/m3 or more and less than 150 kg/m3 and a modulus of repulsion elasticity of 60% or more. The sole member of the present invention includes the expanded beads molded article of the present invention.
    Type: Application
    Filed: November 8, 2017
    Publication date: August 29, 2019
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Publication number: 20190256680
    Abstract: The present invention is concerned with expanded beads that are olefin-based thermoplastic elastomer expanded beads containing a coloring agent, wherein an apparent density of the expanded beads is 40 to 300 g/L, and an average surface layer membrane thickness (a) is 3 to 25 ?m, and a molded article thereof, and is able to provide expanded beads capable of producing an expanded beads molded article which is excellent in in-mold moldability and excellent in tensile characteristics and an expanded beads molded article using the expanded beads.
    Type: Application
    Filed: November 7, 2017
    Publication date: August 22, 2019
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Patent number: 10336880
    Abstract: Provided is an expanded propylene resin bead including a core layer in a foamed state, which includes a propylene-based resin composition (a) satisfying the following (i) and (ii); and a cover layer which includes an olefin-based resin (b) satisfying the following (iii) or (iv): (i) the propylene-based resin composition (a) is a mixture of 65% by weight to 98% by weight of a propylene-based resin (a1) having a melting point of 145° C. to 165° C. and a flexural modulus of 1,200 MPa or more and 35% by weight to 2% by weight of a propylene-based resin (a2) having a melting point of 100° C. to 145° C. and a flexural modulus of 800 MPa to 1,200 MPa; (ii) a difference in a melting point between the resin (a1) and the resin (a2) is 5° C. to 25° C.; (iii) the olefin-based resin (b) is a crystalline olefin-based resin having a melting point (TmB) that is lower than a melting point (TmA) of the composition (a) and being in a relation of (0° C.<[TmA-TmB]?80° C.
    Type: Grant
    Filed: January 9, 2015
    Date of Patent: July 2, 2019
    Assignee: JSP Corporation
    Inventors: Masaharu Oikawa, Nobumasa Koshita, Syouta Takagi
  • Publication number: 20190153189
    Abstract: An in-mold molded article of expanded thermoplastic polyurethane beads containing a colorant, wherein when an average surface cell wall thickness of the in-mold molded article is 20 ?m or more, the expanded TPU beads molded article is high in uniformity of color and good in color developing properties. Expanded thermoplastic polyurethane beads containing a colorant, wherein when an apparent density of the expanded beads is 80 to 300 kg/m3, an average cell diameter of the expanded beads is 100 to 400 ?m, and an average surface cell wall thickness of the expanded beads is 15 ?m or more, a molded article resulting from in-mold molding of the expanded beads is suppressed in color unevenness and has high uniformity of color.
    Type: Application
    Filed: May 12, 2017
    Publication date: May 23, 2019
    Applicant: JSP Corporation
    Inventors: Tatsuya HAYASHI, Nobumasa KOSHITA, Masaharu OIKAWA
  • Publication number: 20190112444
    Abstract: Provided are spherical expanded beads obtained through expansion of thermoplastic polyurethane beads, wherein a bead mass of the expanded beads is 3 to 12 mg, and a ratio of a long diameter to a short diameter of the expanded bead (long diameter/short diameter) is 1.5 or less; an apparent density of the expanded beads is 80 to 300 kg/m3; an average cell diameter Da of the expanded beads is 80 to 300 ?m; and a closed cell ratio of the expanded beads is 80% or more.
    Type: Application
    Filed: March 27, 2017
    Publication date: April 18, 2019
    Inventors: Nobumasa KOSHITA, Tatsuya HAYASHI, Masaharu OIKAWA
  • Publication number: 20190100640
    Abstract: The present invention is concerned with expanded beads of thermoplastic polyurethane in which a water-soluble anionic surfactant is attached at 50 mg/m2 to 1,000 mg/m2 onto the surfaces of expanded beads of thermoplastic polyurethane having a dispersant attached thereto; and a method for producing an expanded beads molded article, including filling the expanded beads of thermoplastic polyurethane in a mold for molding and heating with a water vapor to mutually fuse the expanded beads with each other. The present invention provides expanded beads from which an expanded TPU beads molded article having excellent tensile strength and a method for producing an expanded TPU beads molded article.
    Type: Application
    Filed: February 3, 2017
    Publication date: April 4, 2019
    Inventors: Masaharu OIKAWA, Koki NISHIJIMA, Nobumasa KOSHITA, Tatsuya HAYASHI
  • Patent number: 10184038
    Abstract: Polylactic acid-based resin expanded beads obtained by releasing a softened, pressurized foamable resin composition, which has a polylactic acid-based resin and a physical blowing agent, to a low pressure atmosphere to foam and expand the resin composition, where the polylactic acid-based resin satisfies the conditions (1) to (3) shown below, and exhibits excellent secondary expansion properties and fusion bonding properties. A polylactic acid-based resin expanded beads molded article obtained by in-mold molding of the polylactic acid-based resin expanded beads exhibits excellent mechanical properties. MT?30 mN??(1) log MT?0.93 log ??1.75??(2) CT1/2?600 sec??(3) where MT represents a melt tension [mN] at 190° C., ? represents a melt viscosity [Pa·s] at 190° C. and a shear speed of 20 sec?1, and CT1/2 represents a half crystallization time [sec] at 110° C.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: January 22, 2019
    Assignee: JSP CORPORATION
    Inventors: Mitsuru Shinohara, Masaharu Oikawa
  • Patent number: 10106664
    Abstract: Thermoplastic resin foamed particles of the present invention including more than one functional additive selected from inorganic powder and inorganic fibers each includes a core layer formed of a thermoplastic resin and a coating layer in a foamed state formed of a thermoplastic resin, the mass ratio of the coating layer to the core layer is 99:1 to 50:50, the content (X) of the functional additive in the core layer is 5 to 90% by mass, and the content of the functional additive in the coating layer is smaller than the content (X) of the functional additive in the core layer. By this way, thermoplastic resin foamed particles from which a homogeneous foamed particle molding having excellent dimension stability, fusibility and appearance can be obtained while containing functional additive are provided.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: October 23, 2018
    Assignee: JSP CORPORATION
    Inventors: Takuya Chiba, Masaharu Oikawa
  • Publication number: 20180251619
    Abstract: The present invention relates to polyolefin resin expanded beads containing multi-layer expanded beads containing a core layer in a foamed state containing a polyolefin resin and a cover layer coated on the core layer, the cover layer containing a mixed resin of a polyolefin resin (A) and at least one resin (B) selected from a polystyrene resin and a polyester resin, and the mixed resin having a weight ratio (A/B) of the polyolefin resin (A) and the resin (B) of from 15/85 to 90/10, and a composite laminated body using an expanded beads molded body thereof, and the expanded beads molded body is excellent in solvent resistance and also excellent in adhesiveness to a thermosetting resin on the surface of the molded body, and can provide a composite laminated body excellent in productivity with a thermosetting resin.
    Type: Application
    Filed: May 7, 2018
    Publication date: September 6, 2018
    Inventors: Mitsuru Shinohara, Masaharu Oikawa
  • Publication number: 20180163010
    Abstract: Thermoplastic resin foamed particles of the present invention including more than one functional additive selected from inorganic powder and inorganic fibers each includes a core layer formed of a thermoplastic resin and a coating layer in a foamed state formed of a thermoplastic resin, the mass ratio of the coating layer to the core layer is 99:1 to 50:50, the content (X) of the functional additive in the core layer is 5 to 90% by mass, and the content of the functional additive in the coating layer is smaller than the content (X) of the functional additive in the core layer. By this way, thermoplastic resin foamed particles from which a homogeneous foamed particle molding having excellent dimension stability, fusibility and appearance can be obtained while containing functional additive are provided.
    Type: Application
    Filed: June 3, 2016
    Publication date: June 14, 2018
    Applicant: JSP CORPORATION
    Inventors: Takuya CHIBA, Masaharu OIKAWA
  • Publication number: 20180155518
    Abstract: Provided are expanded beads capable of providing an expanded thermoplastic polyurethane beads molded article which is excellent in physical properties, such as compression characteristics, repulsion elasticity, etc., and an expanded thermoplastic polyurethane beads molded article. Expanded beads of thermoplastic polyurethane, wherein a Shore A hardness of the thermoplastic polyurethane is 85 or more; an average cell diameter of the expanded beads is 50 to 300 ?m; and a closed cell ratio when bisecting the expanded thermoplastic polyurethane bead is 60% or more; and an expanded thermoplastic polyurethane beads molded article obtained through in-mold molding of the same are disclosed.
    Type: Application
    Filed: May 25, 2016
    Publication date: June 7, 2018
    Applicant: JSP Corporation
    Inventors: Nobumasa KOSHITA, Koki NISHIJIMA, Masaharu OIKAWA
  • Publication number: 20180127559
    Abstract: An object of the present invention is to provide expanded beads capable of producing an expanded beads molded article that is excellent in in-mold moldability and is excellent with good balance in lightweight property, flexibility, repulsion, restorability, and tensile characteristics, and an expanded beads molded article using the expanded beads. For achieving the object, the present invention provides crosslinked expanded beads produced by crosslinking and expanding particles containing a multi-block copolymer containing a polyethylene block and an ethylene-?-olefin copolymer block, the multi-block copolymer having a melt flow rate of from 2 to 10 g/10 min at 190° C. and a load of 2.16 kg, and a Shore A hardness of from 65 to 90 measured according to ASTM D2240, the crosslinked expanded beads having a gel fraction of from 30 to 60% by a hot xylene extraction method.
    Type: Application
    Filed: March 28, 2016
    Publication date: May 10, 2018
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Publication number: 20180022886
    Abstract: Provided is an expanded propylene resin bead including a core layer in a foamed state, which includes a propylene-based resin composition (a) satisfying the following (i) and (ii); and a cover layer which includes an olefin-based resin (b) satisfying the following (iii) or (iv): (i) the propylene-based resin composition (a) is a mixture of 65% by weight to 98% by weight of a propylene-based resin (a1) having a melting point of 145° C. to 165° C. and a flexural modulus of 1,200 MPa or more and 35% by weight to 2% by weight of a propylene-based resin (a2) having a melting point of 100° C. to 145° C. and a flexural modulus of 800 MPa to 1,200 MPa; (ii) a difference in a melting point between the resin (a1) and the resin (a2) is 5° C. to 25° C.; (iii) the olefin-based resin (b) is a crystalline olefin-based resin having a melting point (TmB) that is lower than a melting point (TmA) of the composition (a) and being in a relation of (0° C.<[TmA-TmB]?80° C.
    Type: Application
    Filed: January 9, 2015
    Publication date: January 25, 2018
    Inventors: Masaharu OIKAWA, Nobumasa KOSHITA, Syouta TAKAGI
  • Patent number: 9637606
    Abstract: A polylactic acid-based resin foamed molded article having a voidage of 5 to 45% by volume, a bulk density BD [g/cm3] of 0.01 to 0.2 g/cm3 and a ratio FT/BD of a flexural strength FT [MPa] thereof to the bulk density BD in the range of 6 to 25 MPa·cm3/g.
    Type: Grant
    Filed: April 28, 2015
    Date of Patent: May 2, 2017
    Assignee: JSP CORPORATION
    Inventors: Mitsuru Shinohara, Masaharu Oikawa