Patents by Inventor Masanobu Honda
Masanobu Honda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240355590Abstract: A substrate processing method includes preparing a substrate. The substrate includes a first region and a second region providing an opening on the first region. The substrate processing method further includes forming a top deposit on a top of the second region by using a first plasma generated from a first gas. The substrate processing method further includes forming a first film on a surface of the top deposit and a sidewall surface defining the opening, the first film having a thickness decreasing along a depth direction of the opening.Type: ApplicationFiled: June 28, 2024Publication date: October 24, 2024Applicant: Tokyo Electron LimitedInventors: Takayuki KATSUNUMA, Masanobu HONDA
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Patent number: 12112954Abstract: An etching method includes forming a film on a surface of a substrate having a region to be etched and a mask. The mask is provided on the region and includes an opening that partially exposes the region. The film is made of the same material as that of the region. The etching method further includes etching the region.Type: GrantFiled: January 28, 2021Date of Patent: October 8, 2024Assignee: TOKYO ELECTRON LIMITEDInventors: Maju Tomura, Tomohiko Niizeki, Takayuki Katsunuma, Hironari Sasagawa, Yuta Nakane, Shinya Ishikawa, Kenta Ono, Sho Kumakura, Yusuke Takino, Masanobu Honda
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Patent number: 12071687Abstract: A plasma processing apparatus in the present disclosure includes a plasma processing chamber, a gas supply, a power supply, and a controller. The controller causes (a) forming a first film on side walls of an opening of a processing target using the plasma so that the first film has different thicknesses along a spacing between pairs of side walls facing each other, and (b) forming a second film by performing a film forming cycle one or more times after (a) so that the second film has different thicknesses along the spacing between the pairs of side walls facing each other.Type: GrantFiled: August 31, 2022Date of Patent: August 27, 2024Assignee: TOKYO ELECTRON LIMITEDInventors: Michiko Nakaya, Toru Hisamatsu, Shinya Ishikawa, Sho Kumakura, Masanobu Honda, Yoshihide Kihara
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Publication number: 20240282578Abstract: A substrate processing apparatus includes a chamber; a substrate support disposed in the chamber; a gas supply that supplies a gas into the chamber; and a controller that controls an overall operation of the substrate processing apparatus. The controller executes a process including: (a) placing a substrate on the substrate support, the substrate including an etching layer and a patterned mask on the etching layer; (b) forming a film on the patterned mask; (c) forming a reaction layer on the film; and (d) removing the reaction layer by applying energy to the reaction layer. In the step (c) a temperature of the substrate is set according to a thickness of the reaction layer to be formed.Type: ApplicationFiled: April 4, 2024Publication date: August 22, 2024Applicant: Tokyo Electron LimitedInventors: Toru HISAMATSU, Takayuki KATSUNUMA, Shinya ISHIKAWA, Yoshihide KIHARA, Masanobu HONDA
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Publication number: 20240211753Abstract: With respect to a method performed by at least one processor, the method includes obtaining, by the at least one processor, data related to a first process for a first object, obtaining, by the at least one processor, non-processed object data of the first object, generating, by the at least one processor, first data including the data related to the first process for the first object and the non-processed object data of the first object, and adjusting a second process for a second object based on the first data.Type: ApplicationFiled: January 29, 2024Publication date: June 27, 2024Inventors: Kosuke NAKAGO, Daisuke Motoki, Masaki Watanabe, Tomoki Komatsu, Hironori Moki, Masanobu Honda, Takahiko Kato, Tomohiko NIIZEKI
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Publication number: 20240213000Abstract: A processing method for performing plasma processing on a substrate includes placing a temperature adjustment target onto a support surface of a substrate support in a decompressible processing, forming a heat transfer layer by supplying, through the substrate support, a heat transfer medium including at least one of a liquid medium or a solid medium with fluidity to between the support surface of the substrate support and a back surface of the temperature adjustment target, performing plasma processing on the substrate on the support surface on which the heat transfer layer is formed, and separating the temperature adjustment target from the support surface after the plasma processing.Type: ApplicationFiled: January 25, 2024Publication date: June 27, 2024Applicant: Tokyo Electron LimitedInventors: Kazuya NAGASEKI, Kazuki MOYAMA, Shinji HIMORI, Masanobu HONDA, Satoru TERUUCHI
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Publication number: 20240194459Abstract: A processing method and corresponding device for performing plasma processing on a substrate includes placing a temperature adjustment target onto a support surface of a substrate support in a processing chamber being decompressible, forming a heat transfer layer for the temperature adjustment target on the support surface of the substrate support, and performing plasma processing on the substrate on the support surface on which the heat transfer layer is formed. The heat transfer layer is deformable and includes at least one of a liquid layer or a deformable solid layer.Type: ApplicationFiled: January 18, 2024Publication date: June 13, 2024Applicant: Tokyo Electron LimitedInventors: Kazuya NAGASEKI, Kazuki MOYAMA, Shinji HIMORI, Masanobu HONDA, Satoru TERUUCHI
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Publication number: 20240143870Abstract: An information processing apparatus includes a generation unit that generates simulation data including a plurality of combinations of unprocessed data of a workpiece and processed data of the workpiece after a process is performed on the workpiece under a predetermined process condition. Each of the plurality of combinations includes the unprocessed data and the processed data when the process is performed with a plurality of pattern densities for each of a plurality of mask shapes. The information processing apparatus further includes a derivation unit that derives simulation parameters of a shape simulator based on a closeness between predicted data that is predicted by inputting the unprocessed data included in the simulation data to the shape simulator, and the processed data combined with the unprocessed data.Type: ApplicationFiled: October 30, 2023Publication date: May 2, 2024Applicant: Tokyo Electron LimitedInventors: Hironori MOKI, Tetsuya NISHIZUKA, Masanobu HONDA, Yusuke OGAWA
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Patent number: 11955337Abstract: A substrate processing method includes: providing a substrate including a mask; forming a film on the mask; forming a reaction layer on a surface layer of the film; and removing the reaction layer by applying energy to the reaction layer.Type: GrantFiled: July 12, 2019Date of Patent: April 9, 2024Assignee: TOKYO ELECTRON LIMITEDInventors: Toru Hisamatsu, Takayuki Katsunuma, Shinya Ishikawa, Yoshihide Kihara, Masanobu Honda
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Patent number: 11922307Abstract: With respect to an inference method performed by at least one processor, the method includes inputting, by the at least one processor, into a learned model, non-processed object image data of a second object and data related to a second process for the second object, and inferring, by the at least one processor using the learned model, processed object image data of the second object on which the second process has been performed. The learned model has been trained so that an output obtained in response to non-processed object image data of a first object and data related to a first process for the first object being input approaches processed object image data of the first object on which the first process has been performed.Type: GrantFiled: March 2, 2021Date of Patent: March 5, 2024Assignees: Preferred Networks, Inc., Tokyo Electron LimitedInventors: Kosuke Nakago, Daisuke Motoki, Masaki Watanabe, Tomoki Komatsu, Hironori Moki, Masanobu Honda, Takahiko Kato, Tomohiko Niizeki
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Publication number: 20240071772Abstract: [Object] To provide a technique for controlling a dimension and/or a shape of an opening formed in an etching film. [Solution] A substrate processing method according to the present disclosure includes: preparing a substrate having (a) an etching film, (b) a mask film formed on the etching film and having a sidewall that defines at least one opening on the etching film, and (c) a protective film formed to surround the opening on at least the sidewall of the mask film and containing at least one element selected from the group consisting of boron, phosphorus, sulfur, and tin; and etching the etching film by using the protective film and the mask film as a mask.Type: ApplicationFiled: September 29, 2023Publication date: February 29, 2024Applicant: Tokyo Electron LimitedInventors: Shinya ISHIKAWA, Kenta ONO, Masanobu HONDA
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Publication number: 20240047220Abstract: One exemplary embodiment provides a substrate processing method. The method includes: providing a substrate, the substrate including a carbon-containing film, an intermediate film on the carbon-containing film, and a tin-containing film on the intermediate film, the tin-containing film having an opening pattern; first etching, the first etching including etching the intermediate film using the tin-containing film as a mask to transfer the opening pattern to the intermediate film; and second etching, the second etching using a plasma formed from a processing gas to remove the tin-containing film and etch the carbon-containing film using the intermediate film as a mask, the processing gas including hydrogen, halogen or carbon, and oxygen.Type: ApplicationFiled: August 23, 2023Publication date: February 8, 2024Inventors: Kenta ONO, Shinya ISHIKAWA, Tetsuya NISHIZUKA, Masanobu HONDA
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Patent number: 11728176Abstract: A treatment method is provided that includes an embedding step of embedding an organic film in an undercoat film in which a depression is formed; and an etching step of performing etching, after the embedding step, until at least a portion of a top of the undercoat film is exposed.Type: GrantFiled: August 8, 2019Date of Patent: August 15, 2023Assignee: Tokyo Electron LimitedInventors: Kiyohito Ito, Shinya Morikita, Kensuke Taniguchi, Michiko Nakaya, Masanobu Honda
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Publication number: 20230230844Abstract: A technique improves etch selectivity. An etching includes (a) providing, in a chamber, a substrate including an underlying film and a silicon-containing film on the underlying film, (b) etching the silicon-containing film to form a recess with first plasma generated from a first process gas containing a hydrogen fluoride gas until before the underlying film is exposed at the recess or until the underlying film is partly exposed at the recess, and (c) further etching the silicon-containing film at the recess under a condition different from a condition of (b).Type: ApplicationFiled: March 14, 2023Publication date: July 20, 2023Applicant: Tokyo Electron LimitedInventors: Maju TOMURA, Yoshihide KIHARA, Masanobu HONDA
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Patent number: 11699614Abstract: A film deposition method includes maintaining an inside of a chamber to have a predetermined pressure, cooling a stage, on which the object to be processed mounts, to have an ultralow temperature of ?20° C., and mounting the object to be processed on the stage, supplying a gas including a low vapor pressure material gas of a low vapor pressure material into the inside of the chamber, and generating plasma from the supplied gas including the gas of the low vapor pressure material, and causing a precursor generated from the low vapor pressure material by the plasma to be deposited on a recess part of the object to be processed.Type: GrantFiled: February 15, 2018Date of Patent: July 11, 2023Assignee: Tokyo Electron LimitedInventors: Michiko Nakaya, Masanobu Honda
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Patent number: 11651971Abstract: An etching method includes forming a protective layer containing a tin atom on a surface of a substrate. The substrate has a region to be etched and a mask provided on the region. The etching method further includes etching the region in the substrate using the mask.Type: GrantFiled: June 18, 2021Date of Patent: May 16, 2023Assignee: MAX CO., LTD.Inventors: Kenta Ono, Shinya Ishikawa, Masanobu Honda
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Publication number: 20230134436Abstract: A technique can control the dimensions of an opening. A plasma processing method includes (a) providing a substrate including an etching target layer, and a mask layer located on an upper surface of the etching target layer and having a side surface defining at least one opening on the upper surface of the etching target layer and an extension from the side surface to at least a portion of the upper surface of the etching target layer, (b) forming a deposition layer on at least the side surface of the mask layer, and (c) at least partially etching the deposition layer using plasma generated from a first process gas to reduce a thickness of the deposition layer. The first process gas contains a gas for etching the etching target layer, and (c) is performed until the etching target layer is partially etched in a depth direction to remove the extension.Type: ApplicationFiled: October 28, 2022Publication date: May 4, 2023Applicant: Tokyo Electron LimitedInventors: Shinya ISHIKAWA, Kenta ONO, Masanobu HONDA
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Publication number: 20230122980Abstract: An apparatus for processing a substate includes: a chamber having a gas inlet and a gas outlet; a substrate support disposed in the chamber; a plasma generator; and a controller programmed to: (a) place a substrate on the substrate support, the substrate having a pattern, (b) supply a first reactive species into the chamber to adsorb the first reactive species onto the pattern of the substrate, (c) partially purge the first reactive species from the chamber to adjust an amount of a residual first reactive species in the chamber, (d) supply a second reactive species into the chamber, and (e) expose the substrate to a plasma generated from the residual first reactive species and the second reactive species by the plasma generator to form a film on the pattern of the substrate.Type: ApplicationFiled: December 16, 2022Publication date: April 20, 2023Applicant: Tokyo Electron LimitedInventors: Kae KUMAGAI, Toru HISAMATSU, Masanobu HONDA
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Patent number: 11594422Abstract: An etching method includes a step of selectively forming deposit on a top surface of a mask disposed on a film of a substrate, a step of etching the film after the step of forming the deposit, a step of forming a layer of chemical species included in plasma of a processing gas, on the substrate, and a step of supplying ions from plasma of an inert gas to the substrate so that the chemical species react with the film.Type: GrantFiled: August 23, 2021Date of Patent: February 28, 2023Assignee: TOKYO ELECTRON LIMITEDInventors: Takayuki Hoshi, Masanobu Honda, Masahiro Tabata, Toru Hisamatsu
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Publication number: 20230058079Abstract: An etching method includes (a) performing a plasma etching on an organic film, having a mask formed thereon, to form a recess in the organic film; (b) forming an organic protective film on a side wall surface of the recess in the organic film; and (c) performing an additional plasma etching on the organic film after (b).Type: ApplicationFiled: September 26, 2022Publication date: February 23, 2023Applicant: Tokyo Electron LimitedInventors: Takayuki KATSUNUMA, Masanobu HONDA, Yuta NAKANE, Shinya ISHIKAWA