Patents by Inventor Masanobu Honda

Masanobu Honda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240143870
    Abstract: An information processing apparatus includes a generation unit that generates simulation data including a plurality of combinations of unprocessed data of a workpiece and processed data of the workpiece after a process is performed on the workpiece under a predetermined process condition. Each of the plurality of combinations includes the unprocessed data and the processed data when the process is performed with a plurality of pattern densities for each of a plurality of mask shapes. The information processing apparatus further includes a derivation unit that derives simulation parameters of a shape simulator based on a closeness between predicted data that is predicted by inputting the unprocessed data included in the simulation data to the shape simulator, and the processed data combined with the unprocessed data.
    Type: Application
    Filed: October 30, 2023
    Publication date: May 2, 2024
    Applicant: Tokyo Electron Limited
    Inventors: Hironori MOKI, Tetsuya NISHIZUKA, Masanobu HONDA, Yusuke OGAWA
  • Patent number: 11955337
    Abstract: A substrate processing method includes: providing a substrate including a mask; forming a film on the mask; forming a reaction layer on a surface layer of the film; and removing the reaction layer by applying energy to the reaction layer.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: April 9, 2024
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Toru Hisamatsu, Takayuki Katsunuma, Shinya Ishikawa, Yoshihide Kihara, Masanobu Honda
  • Patent number: 11922307
    Abstract: With respect to an inference method performed by at least one processor, the method includes inputting, by the at least one processor, into a learned model, non-processed object image data of a second object and data related to a second process for the second object, and inferring, by the at least one processor using the learned model, processed object image data of the second object on which the second process has been performed. The learned model has been trained so that an output obtained in response to non-processed object image data of a first object and data related to a first process for the first object being input approaches processed object image data of the first object on which the first process has been performed.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: March 5, 2024
    Assignees: Preferred Networks, Inc., Tokyo Electron Limited
    Inventors: Kosuke Nakago, Daisuke Motoki, Masaki Watanabe, Tomoki Komatsu, Hironori Moki, Masanobu Honda, Takahiko Kato, Tomohiko Niizeki
  • Publication number: 20240071772
    Abstract: [Object] To provide a technique for controlling a dimension and/or a shape of an opening formed in an etching film. [Solution] A substrate processing method according to the present disclosure includes: preparing a substrate having (a) an etching film, (b) a mask film formed on the etching film and having a sidewall that defines at least one opening on the etching film, and (c) a protective film formed to surround the opening on at least the sidewall of the mask film and containing at least one element selected from the group consisting of boron, phosphorus, sulfur, and tin; and etching the etching film by using the protective film and the mask film as a mask.
    Type: Application
    Filed: September 29, 2023
    Publication date: February 29, 2024
    Applicant: Tokyo Electron Limited
    Inventors: Shinya ISHIKAWA, Kenta ONO, Masanobu HONDA
  • Publication number: 20240047220
    Abstract: One exemplary embodiment provides a substrate processing method. The method includes: providing a substrate, the substrate including a carbon-containing film, an intermediate film on the carbon-containing film, and a tin-containing film on the intermediate film, the tin-containing film having an opening pattern; first etching, the first etching including etching the intermediate film using the tin-containing film as a mask to transfer the opening pattern to the intermediate film; and second etching, the second etching using a plasma formed from a processing gas to remove the tin-containing film and etch the carbon-containing film using the intermediate film as a mask, the processing gas including hydrogen, halogen or carbon, and oxygen.
    Type: Application
    Filed: August 23, 2023
    Publication date: February 8, 2024
    Inventors: Kenta ONO, Shinya ISHIKAWA, Tetsuya NISHIZUKA, Masanobu HONDA
  • Patent number: 11728176
    Abstract: A treatment method is provided that includes an embedding step of embedding an organic film in an undercoat film in which a depression is formed; and an etching step of performing etching, after the embedding step, until at least a portion of a top of the undercoat film is exposed.
    Type: Grant
    Filed: August 8, 2019
    Date of Patent: August 15, 2023
    Assignee: Tokyo Electron Limited
    Inventors: Kiyohito Ito, Shinya Morikita, Kensuke Taniguchi, Michiko Nakaya, Masanobu Honda
  • Publication number: 20230230844
    Abstract: A technique improves etch selectivity. An etching includes (a) providing, in a chamber, a substrate including an underlying film and a silicon-containing film on the underlying film, (b) etching the silicon-containing film to form a recess with first plasma generated from a first process gas containing a hydrogen fluoride gas until before the underlying film is exposed at the recess or until the underlying film is partly exposed at the recess, and (c) further etching the silicon-containing film at the recess under a condition different from a condition of (b).
    Type: Application
    Filed: March 14, 2023
    Publication date: July 20, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Maju TOMURA, Yoshihide KIHARA, Masanobu HONDA
  • Patent number: 11699614
    Abstract: A film deposition method includes maintaining an inside of a chamber to have a predetermined pressure, cooling a stage, on which the object to be processed mounts, to have an ultralow temperature of ?20° C., and mounting the object to be processed on the stage, supplying a gas including a low vapor pressure material gas of a low vapor pressure material into the inside of the chamber, and generating plasma from the supplied gas including the gas of the low vapor pressure material, and causing a precursor generated from the low vapor pressure material by the plasma to be deposited on a recess part of the object to be processed.
    Type: Grant
    Filed: February 15, 2018
    Date of Patent: July 11, 2023
    Assignee: Tokyo Electron Limited
    Inventors: Michiko Nakaya, Masanobu Honda
  • Patent number: 11651971
    Abstract: An etching method includes forming a protective layer containing a tin atom on a surface of a substrate. The substrate has a region to be etched and a mask provided on the region. The etching method further includes etching the region in the substrate using the mask.
    Type: Grant
    Filed: June 18, 2021
    Date of Patent: May 16, 2023
    Assignee: MAX CO., LTD.
    Inventors: Kenta Ono, Shinya Ishikawa, Masanobu Honda
  • Publication number: 20230134436
    Abstract: A technique can control the dimensions of an opening. A plasma processing method includes (a) providing a substrate including an etching target layer, and a mask layer located on an upper surface of the etching target layer and having a side surface defining at least one opening on the upper surface of the etching target layer and an extension from the side surface to at least a portion of the upper surface of the etching target layer, (b) forming a deposition layer on at least the side surface of the mask layer, and (c) at least partially etching the deposition layer using plasma generated from a first process gas to reduce a thickness of the deposition layer. The first process gas contains a gas for etching the etching target layer, and (c) is performed until the etching target layer is partially etched in a depth direction to remove the extension.
    Type: Application
    Filed: October 28, 2022
    Publication date: May 4, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Shinya ISHIKAWA, Kenta ONO, Masanobu HONDA
  • Publication number: 20230122980
    Abstract: An apparatus for processing a substate includes: a chamber having a gas inlet and a gas outlet; a substrate support disposed in the chamber; a plasma generator; and a controller programmed to: (a) place a substrate on the substrate support, the substrate having a pattern, (b) supply a first reactive species into the chamber to adsorb the first reactive species onto the pattern of the substrate, (c) partially purge the first reactive species from the chamber to adjust an amount of a residual first reactive species in the chamber, (d) supply a second reactive species into the chamber, and (e) expose the substrate to a plasma generated from the residual first reactive species and the second reactive species by the plasma generator to form a film on the pattern of the substrate.
    Type: Application
    Filed: December 16, 2022
    Publication date: April 20, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Kae KUMAGAI, Toru HISAMATSU, Masanobu HONDA
  • Patent number: 11594422
    Abstract: An etching method includes a step of selectively forming deposit on a top surface of a mask disposed on a film of a substrate, a step of etching the film after the step of forming the deposit, a step of forming a layer of chemical species included in plasma of a processing gas, on the substrate, and a step of supplying ions from plasma of an inert gas to the substrate so that the chemical species react with the film.
    Type: Grant
    Filed: August 23, 2021
    Date of Patent: February 28, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Hoshi, Masanobu Honda, Masahiro Tabata, Toru Hisamatsu
  • Publication number: 20230058079
    Abstract: An etching method includes (a) performing a plasma etching on an organic film, having a mask formed thereon, to form a recess in the organic film; (b) forming an organic protective film on a side wall surface of the recess in the organic film; and (c) performing an additional plasma etching on the organic film after (b).
    Type: Application
    Filed: September 26, 2022
    Publication date: February 23, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Takayuki KATSUNUMA, Masanobu HONDA, Yuta NAKANE, Shinya ISHIKAWA
  • Publication number: 20230035391
    Abstract: A method for processing a substrate in a plasma chamber is provided. The method includes providing a substrate on which as underlying layer to be etched and a mask are formed. The method further includes forming a protective film on the mask. The method further includes performing as anisotropic deposition to selectively form a deposition layer on a top portion of the mask.
    Type: Application
    Filed: October 7, 2022
    Publication date: February 2, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Toru HISAMATSU, Masanobu HONDA, Yoshihide KIHARA
  • Publication number: 20230010069
    Abstract: A method of processing a substrate is provided. The substrate includes an etching target region and a patterned region. The patterned region is provided on the etching target region. In the method, an organic film is formed on a surface of the substrate. Subsequently, the etching target region is etched by plasma generated from a processing gas. The organic film is formed in a state that the substrate is placed in a processing space within a chamber. When the organic film is formed, a first gas containing a first organic compound is supplied toward the substrate, and then, a second gas containing a second organic compound is supplied toward the substrate. An organic compound constituting the organic film is generated by polymerization of the first organic compound and the second organic compound.
    Type: Application
    Filed: August 18, 2022
    Publication date: January 12, 2023
    Inventors: Masahiro Tabata, Toru Hisamatsu, Sho Kumakura, Ryuichi Asako, Shinya Ishikawa, Masanobu Honda
  • Patent number: 11545355
    Abstract: A method for processing a substrate includes: (a) exposing a substrate with a pattern formed on a surface thereof to a first reactive species in a chamber, thereby adsorbing the first reactive species onto the surface of the substrate; (b) exposing the substrate to plasma formed by a second reactive species in the chamber, thereby forming a film on the surface of the substrate; and (c) repeating a processing including (a) and (b) two or more times while changing a residence amount of the first reactive species at a time of starting (b).
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: January 3, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kae Kumagai, Toru Hisamatsu, Masanobu Honda
  • Publication number: 20220411928
    Abstract: A plasma processing apparatus in the present disclosure includes a plasma processing chamber, a gas supply, a power supply, and a controller. The controller causes (a) forming a first film on side walls of an opening of a processing target using the plasma so that the first film has different thicknesses along a spacing between pairs of side walls facing each other, and (b) forming a second film by performing a film forming cycle one or more times after (a) so that the second film has different thicknesses along the spacing between the pairs of side walls facing each other.
    Type: Application
    Filed: August 31, 2022
    Publication date: December 29, 2022
    Applicant: Tokyo Electro Limited
    Inventors: Michiko NAKAYA, Toru Hisamatsu, Shinya Ishikawa, Sho Kumakura, Masanobu Honda, Yoshihide Kihara
  • Patent number: 11495469
    Abstract: A method for processing a substrate in a plasma chamber is provided. The method includes providing a substrate on which an underlying layer to be etched and a mask are formed. The method further includes forming a protective film on the mask. The method further includes performing an anisotropic deposition to selectively form a deposition layer on a top portion of the mask.
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: November 8, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Toru Hisamatsu, Masanobu Honda, Yoshihide Kihara
  • Patent number: 11495468
    Abstract: An etching method includes: preparing a compound in a processing space in which an etching target is accommodated; and etching the etching target with a mask film formed thereon, under an environment where the compound exists. The etching of the etching target includes etching the etching target under an environment where hydrogen (H) and fluorine (F) exist when the etching target contains silicon nitride (SiN), and etching the etching target under an environment where nitrogen (N), hydrogen (H), and fluorine (F) exist when the etching target contains silicon (Si). The compound includes at least one halogen element selected from a group consisting of carbon (C), chlorine (Cl), bromine (Br), and iodine (I).
    Type: Grant
    Filed: August 28, 2020
    Date of Patent: November 8, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takahiro Yokoyama, Maju Tomura, Yoshihide Kihara, Masanobu Honda
  • Patent number: 11488836
    Abstract: A method of processing a substrate is provided. The substrate includes an etching target region and a patterned region. The patterned region is provided on the etching target region. In the method, an organic film is formed on a surface of the substrate. Subsequently, the etching target region is etched by plasma generated from a processing gas. The organic film is formed in a state that the substrate is placed in a processing space within a chamber. When the organic film is formed, a first gas containing a first organic compound is supplied toward the substrate, and then, a second gas containing a second organic compound is supplied toward the substrate. An organic compound constituting the organic film is generated by polymerization of the first organic compound and the second organic compound.
    Type: Grant
    Filed: August 21, 2020
    Date of Patent: November 1, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Masahiro Tabata, Toru Hisamatsu, Sho Kumakura, Ryuichi Asako, Shinya Ishikawa, Masanobu Honda