Patents by Inventor Masao Akiyoshi

Masao Akiyoshi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20110027099
    Abstract: Formation of a protective coating having oxidation resistance on a portion to be processed of a component main body by employing an electrode composed of a molded body molded from mixed powders of one or more of an aluminum powder, an aluminum alloy powder, a chromium powder and a chromium alloy powder, or the molded body processed with a heat treatment, generating a pulsing electric discharge between the portion to be processed of the component main body and the electrode in an electrically insulating liquid or gas so that an electrode material of the electrode is adhered to the portion to be processed of the component main body by energy of the electric discharges, and further keeping the portion to be processed of the component main body and the electrode material adhered thereto in high temperatures so that the electrode material adhered thereto diffuses into a base material of the component main body.
    Type: Application
    Filed: October 14, 2010
    Publication date: February 3, 2011
    Applicants: Ishikawajima-Harima Heavy Industries Co., Ltd., MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Mikiya Arai, Akihiro Goto, Masao Akiyoshi
  • Patent number: 7834291
    Abstract: An electrode for electric discharge surface treatment is a green compact formed by molding a metal powder, a metal compound powder, or a ceramic powder, and is used for electric discharge surface treatment in which an electric discharge is generated between the electrode and a work in dielectric fluid or air to form by the electric discharge energy on a surface of the work a coat of a material of the electrode or of a substance resulting from reaction of the material due to the electric discharge energy. The material of the electrode includes a material not desired to be carbonized and a material desired to be melted, and a particle diameter of the material not desired to be carbonized is larger than a particle diameter of the material desired to be melted.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: November 16, 2010
    Assignees: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
  • Patent number: 7824159
    Abstract: What disclosed is to form an abrasive coating having abrasiveness at a blade pressure side of a deposition layer using a second electrode composed of a second molded body molded from a mixed powder including a powder of a metal and a powder of a ceramic or the second electrode processed with a heat treatment, generating pulsing electric discharges between the blade pressure side of the deposition layer and the second electrode in an electrically insulating liquid or gas, and welding a material of the second electrode or a reacting substance of the material of the second electrode on the blade pressure side of the deposition layer by means of energy of the electric discharges.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: November 2, 2010
    Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., Mitsubishi Denki Kabushiki Kaisha
    Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Akihiro Goto, Masao Akiyoshi
  • Patent number: 7776409
    Abstract: A method of evaluating an electrode for discharge surface treatment for generating a discharge between the electrode and a workpiece in a treatment liquid or in the air using a green compact obtained by molding a metal, metal compound, or ceramic powder or other green compact obtained by heating the green compact as the electrode, and forming a coat consisting of an electrode material or a substance obtained by a reaction of the electrode material by a discharge energy on a surface of the workpiece, includes evaluating a capability of the electrode to deposit the coat based on an amount of deposition of the electrode material on the surface of the workpiece by a single discharge.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: August 17, 2010
    Assignees: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co.
    Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
  • Publication number: 20100180725
    Abstract: An electrode is used to perform discharge surface treatment of a work piece. The electrode is made of a green compact obtained by compression-molding an electrode material including powder of any of a metal, a metallic compound, and ceramics. The discharge surface treatment includes generating an electric discharge between the electrode and the work piece in an atmosphere of a machining medium and forming a film consisting of a machining material on a surface of a work piece using energy produced by the electric discharge. The powder has an average particle diameter of 5 micrometer to 10 micrometers, and contains 40 volume percent or more of a component not forming or less easily forming carbide as a component for forming the film on the work piece. The electrode has a hardness in a range of B to 8B tested with a pencil scratch test for a coating film.
    Type: Application
    Filed: March 26, 2010
    Publication date: July 22, 2010
    Applicants: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Akihiro GOTO, Masao AKIYOSHI, Katsuhiro MATSUO, Hiroyuki OCHIAI, Mitsutoshi WATANABE, Takashi FURUKAWA
  • Patent number: 7723636
    Abstract: A defect generated at a portion to be treated of a machine component is removed, a porous deposition is formed by employing a molded electrode composed of a molded body or such molded from powder of a metal or such and generating a pulsing electric discharge between a removed portion from which the defect in the machine component is removed and the molded electrode so that a material of the molded electrode or such is deposited or so at the removed portion of the machine component by energy of the electric discharge and finish machining to required dimension is carried out so as to make a thickness of the deposition to be a predetermined thickness.
    Type: Grant
    Filed: June 11, 2004
    Date of Patent: May 25, 2010
    Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., Mitsubishi Denki Kabushiki Kaisha
    Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Tatsuto Urabe, Kazuo Souno, Akihiro Goto, Masao Akiyoshi
  • Publication number: 20100124490
    Abstract: A pulsed discharge is generated between tip ends of a rotating member such as a blade and a discharge electrode including a hard material such as cBN in dielectric liquid or gas by a power supply for discharge to melt the discharge electrode, and a part of the discharge electrode is attached to the tip end of the rotating member to form an abrasive coating film including the hard materials such as cBN.
    Type: Application
    Filed: April 17, 2009
    Publication date: May 20, 2010
    Applicants: IHI CORPORATION, C/O MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Mikiya Arai, Shigeru Saburi, Tsuyoshi Yamakawa, Shogu Tsugumi, Jun Sakai, Akihiro Goto, Masao Akiyoshi
  • Patent number: 7713361
    Abstract: A deposition is gradually formed by molding a product main body, removing a defect periphery including a defect generated on a surface to be treated of the product main body by molding so that a recess portion is formed on the surface to be treated of the product main body, employing a molded electrode composed of a molded body molded from a powder of a metal or the molded body processed with a heat treatment, and generating a pulsing electric discharge between the recess portion periphery including the recess portion and the molded electrode in an electrically insulating liquid or gas so that a material of the molded electrode or a reaction substance of the material carries out deposition and such at the recess portion periphery by energy of the electric discharge.
    Type: Grant
    Filed: June 11, 2004
    Date of Patent: May 11, 2010
    Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., Mitsubishi Denki Kabushiki Kaisha
    Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Tatsuto Urabe, Akihiro Goto, Masao Akiyoshi
  • Publication number: 20100086398
    Abstract: A sliding surface of a high-temperature portion is subjected to an electro-discharge surface treatment with one or both of a high-temperature hard material (4) and a material having a lubricating property at a high temperature (6). The high-temperature hard material (4) is any or a mixture of cBN, TiC, TiN, TiAlN, TiB2, WC, Cr3C2, SiC, ZrC, VC, B4C, Si3N4, ZrO2, and Al2O3. The material having the lubricating property at the high temperature (6) contains chromium and/or chromium oxide (Cr2O3) and/or hexaboron nitride (hBN). An electrode formed by compression molding of the high-temperature hard material, and the high-temperature lubricating material containing at least one of Cr and hBN and having the lubricating property at the high temperature is used as the electrode for the electro-discharge surface treatment.
    Type: Application
    Filed: September 14, 2009
    Publication date: April 8, 2010
    Applicants: IHI CORPORATION, MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Mikiya Arai, Shigeru Saburi, Eiji Nakayama, Akihiro Goto, Masao Akiyoshi
  • Patent number: 7691454
    Abstract: An electrode for an electrical-discharge surface-treatment method is molded with a metallic powder or a metallic compound powder having an average grain diameter of 6 micrometers to 10 micrometers. A coat on a surface of a workpiece is formed with a material constituting the electrode or a substance that is generated by a reaction of the material due to a pulse-like electrical discharge. The coat is built up with a material containing metal as a main constituent under conditions of a width of a current pulse for the pulse-like electrical discharge in a range of 50 microseconds to 500 microseconds and a peak of the current pulse equal to or less than 30 amperes.
    Type: Grant
    Filed: April 4, 2008
    Date of Patent: April 6, 2010
    Assignees: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
  • Publication number: 20100080648
    Abstract: A deposition is gradually formed by molding a product main body, removing a defect periphery including a defect generated on a surface to be treated of the product main body by molding so that a recess portion is formed on the surface to be treated of the product main body, employing a molded electrode composed of a molded body molded from a powder of a metal or the molded body processed with a heat treatment, and generating a pulsing electric discharge between the recess portion periphery including the recess portion and the molded electrode in an electrically insulating liquid or gas so that a material of the molded electrode or a reaction substance of the material carries out deposition and such at the recess portion periphery by energy of the electric discharge.
    Type: Application
    Filed: December 7, 2009
    Publication date: April 1, 2010
    Applicants: Ishikawajima-Harima Heavy Industries Co., Ltd., MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Tatsuto Urabe, Akihiro Goto, Masao Akiyoshi
  • Patent number: 7641945
    Abstract: An electrode for an electrical-discharge surface-treatment method is molded with a metallic powder or a metallic compound powder having an average grain diameter of 6 micrometers to 10 micrometers. A coat on a surface of a workpiece is formed with a material constituting the electrode or a substance that is generated by a reaction of the material due to a pulse-like electrical discharge. The coat is built up with a material containing metal as a main constituent under conditions of a width of a current pulse for the pulse-like electrical discharge in a range of 50 microseconds to 500 microseconds and a peak of the current pulse equal to or less than 30 amperes.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: January 5, 2010
    Assignees: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co.
    Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
  • Publication number: 20090246463
    Abstract: An electrode that is used for discharge surface treatment in which, with a compact molded from metal powders or a compact obtained by heating the molded compact as an electrode, pulsed electric discharge is generated between the electrode and a workpiece to form a film of an electrode material, or a film of substance that reacts with the electrode material on a surface of the workpiece by discharge energy. The electrode contains 90 weight percent or more of one of Zn powders, Sn powders, and Ni powders. By using such an electrode for discharge surface treatment, a Zn, Sn, or Ni film less likely to separate from the surface of the workpiece can be formed, and the film can be a phosphide or sulfide reaction film in lubricant containing phosphorus or sulfur.
    Type: Application
    Filed: September 29, 2006
    Publication date: October 1, 2009
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Masao Akiyoshi, Akihiro Goto
  • Publication number: 20090200748
    Abstract: A pulsed discharge is generated between tip ends of a rotating member such as a blade and a discharge electrode including a hard material such as cBN in dielectric liquid or gas by a power supply for discharge to melt the discharge electrode, and a part of the discharge electrode is attached to the tip end of the rotating member to form an abrasive coating film including the hard materials such as cBN.
    Type: Application
    Filed: April 17, 2009
    Publication date: August 13, 2009
    Applicants: IHI CORPORATION, C/O MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Mikiya Arai, Shigeru Saburi, Tsuyoshi Yamakawa, Shogo Tsugumi, Jun Sakai, Tsunao Tezuka, Akihiro Goto, Masao Akiyoshi
  • Patent number: 7537809
    Abstract: A pulsed discharge is generated between tip ends of a rotating member such as a blade and a discharge electrode including a hard material such as cBN in dielectric liquid or gas by a power supply for discharge to melt the discharge electrode, and a part of the discharge electrode is attached to the tip end of the rotating member to form an abrasive coating film including the hard materials such as cBN.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: May 26, 2009
    Assignees: IHI Corporation, Mitsubishi Denki Kabushiki Kaisha
    Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Mikiya Arai, Shigeru Saburi, Tsuyoshi Yamakawa, Shogo Tsugumi, Jun Sakai, Tsunao Tezuka, Akihiro Goto, Masao Akiyoshi
  • Patent number: 7537808
    Abstract: A method, apparatus, and electrode for electric discharge surface treatment. The electrode is a green compact made by molding metallic powers or metallic compound powders, the green compact being heat treated and used for electric discharge surface treatment in which a pulsed electric discharge is generated between the electrode and a work in a dielectric fluid to form by the electric discharge energy on the surface of the work a coat of a material of the electrode or of a substance that is generated by a reaction of the electrode due to the electric discharge energy, wherein the electrode contains 40 volume % or more Co, Ni, or Fe. Thereby, a thick coat is formed by the in-liquid pulsed electric discharge treatment.
    Type: Grant
    Filed: July 30, 2003
    Date of Patent: May 26, 2009
    Assignees: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Akihiro Goto, Masao Akiyoshi, Hiroyuki Ochiai, Mitsutoshi Watanabe
  • Publication number: 20090092845
    Abstract: An apparatus and a method to form a thick coat by an in-liquid pulsed electric discharge treatment, the electrode contains 40 volume % or more metallic material that is not carbonized or is hard to be carbonized.
    Type: Application
    Filed: August 20, 2008
    Publication date: April 9, 2009
    Applicants: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co., LTD.
    Inventors: Akihiro Goto, Masao Akiyoshi, Hiroyuki Ochiai, Mitsutoshi Watanabe
  • Publication number: 20080230374
    Abstract: An electrode for an electrical-discharge surface-treatment method is molded with a metallic powder or a metallic compound powder having an average grain diameter of 6 micrometers to 10 micrometers. A coat on a surface of a workpiece is formed with a material constituting the electrode or a substance that is generated by a reaction of the material due to a pulse-like electrical discharge. The coat is built up with a material containing metal as a main constituent under conditions of a width of a current pulse for the pulse-like electrical discharge in a range of 50 microseconds to 500 microseconds and a peak of the current pulse equal to or less than 30 amperes.
    Type: Application
    Filed: April 4, 2008
    Publication date: September 25, 2008
    Applicants: Mitsubishi Denki Kabushiki Kaisha, Ishika Wajima-Harima Heavy Industries Co., Ltd.
    Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
  • Publication number: 20080185292
    Abstract: An electrode for an electrical-discharge surface-treatment method is molded with a metallic powder or a metallic compound powder having an average grain diameter of 6 micrometers to 10 micrometers. A coat on a surface of a workpiece is formed with a material constituting the electrode or a substance that is generated by a reaction of the material due to a pulse-like electrical discharge. The coat is built up with a material containing metal as a main constituent under conditions of a width of a current pulse for the pulse-like electrical discharge in a range of 50 microseconds to 500 microseconds and a peak of the current pulse equal to or less than 30 amperes.
    Type: Application
    Filed: April 4, 2008
    Publication date: August 7, 2008
    Applicants: Mitsubishi Denki Kabushiki Kaisha, Ishika Wajima-Harima Heavy Industries Co., Ltd.
    Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
  • Publication number: 20080118664
    Abstract: In a discharge surface-treatment apparatus a discharge pulse current of a high current value and a short pulse width at least having rising speed equal to or higher than 40 A/?s is applied between an electrode and a workpiece.
    Type: Application
    Filed: November 25, 2005
    Publication date: May 22, 2008
    Applicants: Mitsubishi Electric Corporation, c/o Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Akihiro Goto, Masao Akiyoshi, Kazushi Nakamura, Takashi Furukawa, Hiroyuki Ochiai, Mitsutoshi Watanabe