Abstract: What disclosed is formation of a protective coating having oxidation resistance and abrasiveness at a portion to be processed of a component main body by employing an electrode composed of a molded body molded form a mixed powder in which a powder of an oxidation-resistant metal and a powder of a ceramic is mixed or the molded body processed with a heat treatment, generating a pulsing electric discharge between the electrode and the portion to be processed of the component main body so that an electrode material of the electrode and such carry out deposition, diffusion and/or welding on the portion to be processed of the component main body by energy of the electric discharge.

Abstract: What disclosed is to form an abrasive coating having abrasiveness at a blade pressure side of a deposition layer using a second electrode composed of a second molded body molded from a mixed powder including a powder of a metal and a powder of a ceramic or the second electrode processed with a heat treatment, generating pulsing electric discharges between the blade pressure side of the deposition layer and the second electrode in an electrically insulating liquid or gas, and welding a material of the second electrode or a reacting substance of the material of the second electrode on the blade pressure side of the deposition layer by means of energy of the electric discharges.

Abstract: Formation of a protective coating having oxidation resistance on a portion to be processed of a component main body by employing an electrode composed of a molded body molded from mixed powders of one or more of an aluminum powder, an aluminum alloy powder, a chromium powder and a chromium alloy powder, or the molded body processed with a heat treatment, generating a pulsing electric discharge between the portion to be processed of the component main body and the electrode in an electrically insulating liquid or gas so that an electrode material of the electrode is adhered to the portion to be processed of the component main body by energy of the electric discharges, and further keeping the portion to be processed of the component main body and the electrode material adhered thereto in high temperatures so that the electrode material adhered thereto diffuses into a base material of the component main body.

Abstract: An electrode is used for discharge surface treatment of a work piece. The electrode is made of a green compact obtained by compression-molding an electrode material including powder of any of a metal and a metallic compound, and the discharge surface treatment generating an electric discharge between the electrode and the work piece in an atmosphere of a machining medium and forming a film of a machining material on a surface of a work piece using energy produced by the electric discharge. The powder has an average particle diameter of not less than 10 nanometers and not more than 3 micrometers, and the electrode material of the electrode has substantially uniform composition and capable of forming a thick film with thickness not less than 100 micrometers.

Abstract: A deposition is gradually formed by molding a product main body, removing a defect periphery including a defect generated on a surface to be treated of the product main body by molding so that a recess portion is formed on the surface to be treated of the product main body, employing a molded electrode composed of a molded body molded from a powder of a metal or the molded body processed with a heat treatment, and generating a pulsing electric discharge between the recess portion periphery including the recess portion and the molded electrode in an electrically insulating liquid or gas so that a material of the molded electrode or a reaction substance of the material carries out deposition and such at the recess portion periphery by energy of the electric discharge.

Abstract: In a rotation member (5) rotatably engaged with a housing (3), a pulsing electric discharge is generated in a processing liquid or in a gas, between an electrode and the rotation member (5). The electrode is a chemical compound from metallic powder or metal, or a molded body formed by molding ceramic powder, or a molded body obtained by heating the molded body. Energy of the electric discharges causes coating to be formed on an engagement portion (15) engaging the housing (3), the coating formed from the material of the electrode or a substance to which the electrode material combined by the energy of the electric discharges.

Abstract: A defect generated at a portion to be treated of a machine component is removed, a porous deposition is formed by employing a molded electrode composed of a molded body or such molded from powder of a metal or such and generating a pulsing electric discharge between a removed portion from which the defect in the machine component is removed and the molded electrode so that a material of the molded electrode or such is deposited or so at the removed portion of the machine component by energy of the electric discharge and finish machining to required dimension is carried out so as to make a thickness of the deposition to be a predetermined thickness.

Abstract: To form a thick coating by a discharge surface treatment, a voltage between an electrode and a workpiece during a discharge is detected, and it is determined that a discharge surface treatment state is abnormal if it is detected that the voltage is reduced. With this arrangement, it is possible to accurately detect an unstable phenomenon in the discharge surface treatment, and take appropriate measures before a state of the coating and a state of the electrode are worsened due to the unstable phenomenon. By discriminating a stability of the discharge surface treatment, the coating and the electrode are prevented from being damaged.

Abstract: A machining-fluid ejection device for a wire electric discharge machining apparatus includes a nozzle for ejecting machining-fluid into an inter-electrode gap between a workpiece (W) and a wire electrode (E), a casing (16) fixed to a machining head (15) disposed above or below the workpiece (W), a coupling member (18) for coupling the casing (16) and a nozzle (17), having a predetermined elastic coefficient, and deforming according to the machining-fluid pressure; an assemblage of the coupling member (18) and the nozzle (17) has hollow portions, formed with an inlet side internal diameter (D2) and an outlet side internal diameter (D1) on a machining-fluid inlet side and outlet side respectively, whose sectional areas do not change, and a hollow portion, formed with a minimum internal diameter (D0) between the machining-fluid inlet side and the outlet side, whose sectional area does not change. Machining productivity may be raised for nozzle contact machining and nozzle separation machining.

Abstract: An electrode for electric discharge surface treatment is a green compact formed by molding a metal powder, a metal compound powder, or a ceramic powder, and is used for electric discharge surface treatment in which an electric discharge is generated between the electrode and a work in dielectric fluid or air to form by the electric discharge energy on a surface of the work a coat of a material of the electrode or of a substance resulting from reaction of the material due to the electric discharge energy. The material of the electrode includes a material not desired to be carbonized and a material desired to be melted, and a particle diameter of the material not desired to be carbonized is larger than a particle diameter of the material desired to be melted.

Abstract: A discharge surface-treatment method includes generating a pulse-like discharge by using a green compact of metal powder, a metal compound powder, or a ceramic powder as an electrode and applying a voltage equal to or greater than 500 volts between the electrode and a workpiece in a gas atmosphere; and forming a coating consisting of an electrode material or a substance resulting from a reaction of the electrode material to the energy of the pulse-like discharge on a surface of the workpiece with an energy of the pulse-like discharge.

Abstract: A method of evaluating an electrode for discharge surface treatment for generating a discharge between the electrode and a workpiece in a treatment liquid or in the air using a green compact obtained by molding a metal, metal compound, or ceramic powder or other green compact obtained by heating the green compact as the electrode, and forming a coat consisting of an electrode material or a substance obtained by a reaction of the electrode material by a discharge energy on a surface of the workpiece, includes evaluating a capability of the electrode to deposit the coat based on an amount of deposition of the electrode material on the surface of the workpiece by a single discharge.

Abstract: An electrode for an electrical-discharge surface-treatment method is molded with a metallic powder or a metallic compound powder having an average grain diameter of 6 micrometers to 10 micrometers. A coat on a surface of a workpiece is formed with a material constituting the electrode or a substance that is generated by a reaction of the material due to a pulse-like electrical discharge. The coat is built up with a material containing metal as a main constituent under conditions of a width of a current pulse for the pulse-like electrical discharge in a range of 50 microseconds to 500 microseconds and a peak of the current pulse equal to or less than 30 amperes.

Abstract: An electrode for electric discharge surface treatment, in which a pulse-like electric discharge is caused between the electrode and a work in a dielectric fluid or an atmosphere, and in which a coat of an electrode material or a substance that is generated by a reaction of the electrode material due to an electric discharge energy is formed on a surface of the work, is a molded powder that is formed by molding a material powder including a metallic powder, a metallic compound powder, and a conductive ceramic powder. A powder solid that is formed as a result of coagulation of the material powder, and that is included in the molded powder has a diameter shorter than a distance between the electrode and the work.

Abstract: A nozzle for a processing machine has a hard ceramic coating formed on a surface of a base metal. A metal-based coating mainly consisting of at least one metal element selected from a group consisting of Cr, Ni, Fe, W, and Mo is formed on the hard ceramic coating.

Abstract: A sliding surface of a high-temperature portion is subjected to an electro-discharge surface treatment with one or both of a high-temperature hard material (4) and a material having a lubricating property at a high temperature (6). The high-temperature hard material (4) is any or a mixture of cBN, TiC, TiN, TiAlN, TiB2, WC, Cr3C2, SiC, ZrC, VC, B4C, Si3N4, ZrO2, and Al2O3. The material having the lubricating property at the high temperature (6) contains chromium and/or chromium oxide (Cr2O3) and/or hexaboron nitride (hBN). An electrode formed by compression molding of the high-temperature-hard material, and the high-temperature lubricating material containing at least one of Cr and hBN and having the lubricating property at the high temperature is used as the electrode for the electro-discharge surface treatment.

Abstract: To form a thick coat by an in-liquid pulsed electric discharge treatment, the electrode contains 40 volume % or more metallic material that is not carbonized or is hard to be carbonized.

Abstract: A machining-fluid ejection device for a wire electric discharge machining apparatus includes a nozzle for ejecting machining-fluid into an inter-electrode gap between a workpiece (W) and a wire electrode (E), a casing (16) fixed to a machining head (15) disposed above or below the workpiece (W), a coupling member (18) for coupling the casing (16) and a nozzle (17), having a predetermined elastic coefficient, and deforming according to the machining-fluid pressure; wherein an assemblage of the coupling member (18) and the nozzle (17) has hollow portions, formed with an inlet side internal diameter (D2) and an outlet side internal diameter (D1) on a machining-fluid inlet side and outlet side respectively, whose sectional areas do not change, and a hollow portion, formed with a minimum internal diameter (D0) between the machining-fluid inlet side and the outlet side, whose sectional area does not change. Machining productivity may-be raised for nozzle contact machining and nozzle separation machining.

Abstract: A pulsed discharge is generated between tip ends of a rotating member such as a blade and a discharge electrode including a hard material such as cBN in dielectric liquid or gas by a power supply for discharge to melt the discharge electrode, and a part of the discharge electrode is attached to the tip end of the rotating member to form an abrasive coating film including the hard materials such as cBN.

Abstract: A jump control apparatus for an electric discharge machine ensuring high machining precision while reducing machining time by removing sludge speedily, regardless of differences in shape among workpieces, includes a feed control unit for controlling a vertical position of an electrode relative to a workpiece, a jump condition estimating unit for estimating jump conditions for the electrode for removing the sludge between the electrode and the workpiece during machining. The jump conditions generated are input to the feed control unit. The apparatus includes an input unit for inputting machining conditions relating to the jump conditions in precedence to machining, and a numerical control unit for determining various parameters in dependence on the machining conditions. The parameters are input to the jump condition estimating unit for estimating the jump conditions through feed-forward control using the parameters.