Patents by Inventor Masataka Nonaka

Masataka Nonaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11911850
    Abstract: A pillar delivery method is a method for delivering a plurality of pillars onto a substrate, including a glass panel, to manufacture a glass panel unit. The pillar delivery method includes an irradiation step, a holding step, and a mounting step. The irradiation step includes setting, over a holder, a sheet for use to form pillars and irradiating the sheet with a laser beam to punch out the plurality of pillars. The holding step includes having the plurality of pillars, which have been punched out of the sheet, held by the holder. The mounting step includes picking up some or all of the plurality of pillars from the holder and mounting the pillars onto the substrate.
    Type: Grant
    Filed: May 16, 2019
    Date of Patent: February 27, 2024
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Masataka Nonaka, Eiichi Uriu, Takeshi Shimizu, Kazuya Hasegawa, Tasuku Ishibashi, Hiroyuki Abe, Haruhiko Ishikawa
  • Patent number: 11913277
    Abstract: A method for manufacturing a glass panel unit includes an assembling step, a bonding step, a gas exhausting step, a sealing step, and an activating step. The bonding step includes melting a peripheral wall in a baking furnace at a first predetermined temperature to hermetically bond a first glass pane and a second glass pane together with the peripheral wall thus melted. The gas exhausting step includes exhausting a gas from an internal space through an exhaust port in the baking furnace to turn the internal space into a vacuum space. The sealing step includes locally heating to a temperature higher than a second predetermined temperature, and thereby melting, either a port sealing material or an exhaust pipe to seal the exhaust port and thereby obtain a work in progress. The activating step includes activating a gas adsorbent after the sealing step to obtain a glass panel unit.
    Type: Grant
    Filed: June 19, 2019
    Date of Patent: February 27, 2024
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Hiroyuki Abe, Eiichi Uriu, Kazuya Hasegawa, Tasuku Ishibashi, Masataka Nonaka, Takeshi Shimizu, Haruhiko Ishikawa
  • Patent number: 11905755
    Abstract: A method for manufacturing a glass panel unit includes a glue arrangement step, an assembly forming step, a first melting step, an evacuation step, and a second melting step. The first melting step includes melting a hot glue, bonding a first and second panel with the glue, and forming an internal space. The first melting step includes a first temperature raising step, a first temperature maintaining step including maintaining the temperature of the assembly at a temperature equal to or higher than a softening point of the hot glue, and a first temperature lowering step, which are performed in this order. The first temperature lowering step includes: an anterior temperature lowering step including lowering the temperature of the assembly; a middle temperature maintaining step including maintaining the temperature of the assembly; and a posterior temperature lowering step including lowering the temperature of the assembly, which are performed in this order.
    Type: Grant
    Filed: May 23, 2019
    Date of Patent: February 20, 2024
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Kazuya Hasegawa, Hiroyuki Abe, Haruhiko Ishikawa, Tasuku Ishibashi, Eiichi Uriu, Takeshi Shimizu, Masataka Nonaka
  • Patent number: 11808080
    Abstract: The assembling step is a step of preparing an assembly. The setting step is a step of setting a plurality of holder installation areas along an outer peripheral edge of the peripheral wall. The determining step is a step of determining a first area in which the slit and the peripheral wall are not adjacent to each other in the first area and a second area in which the slit and the peripheral wall are adjacent to each other. The installation step is a step of providing a holder in the first area without providing the holder in the second area.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: November 7, 2023
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Kazuya Hasegawa, Hiroyuki Abe, Haruhiko Ishikawa, Tasuku Ishibashi, Eiichi Uriu, Takeshi Shimizu, Masataka Nonaka
  • Patent number: 11767705
    Abstract: A glass panel unit manufacturing method includes a bonding step, an insertion step, an evacuation step, and a sealing step. The bonding step includes bonding a first substrate having an evacuation port and a second substrate together with a bonding material provided between the first substrate and the second substrate and having a frame shape to form an internal space. The insertion step includes inserting a sealing material into the evacuation port. The evacuation step includes evacuating the internal space through the exhaust passage. The sealing step includes deforming the sealing material by heating while an evacuated state in the internal space is maintained. In a state where the sealing material blocks ventilation between the evacuation port and the internal space, gas is supplied through the exhaust passage toward the evacuation port.
    Type: Grant
    Filed: April 15, 2019
    Date of Patent: September 26, 2023
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Takeshi Shimizu, Masataka Nonaka, Haruhiko Ishikawa, Eiichi Uriu, Kazuya Hasegawa, Tasuku Ishibashi, Hiroyuki Abe
  • Patent number: 11767706
    Abstract: A method for manufacturing a glass panel unit includes an adhesive disposing step, a glass composite generation step, an internal space forming step, an evacuation step, and an evacuated space forming step. The adhesive disposing step includes disposing a thermal adhesive on a second panel. The glass composite generation step includes generating a glass composite including a first panel, the second panel, and the thermal adhesive. The internal space forming step includes heating the glass composite to melt the thermal adhesive to form internal spaces (a first space and a second space). The evacuation step includes exhausting gas from the internal space to evacuate the internal space. The evacuated space forming step includes heating and applying force to part of a first portion or a second portion to deform the part to close an evacuation path to form an evacuated space hermetically closed.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: September 26, 2023
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Tasuku Ishibashi, Eiichi Uriu, Kazuya Hasegawa, Hiroyuki Abe, Masataka Nonaka, Takeshi Shimizu, Haruhiko Ishikawa
  • Publication number: 20230167671
    Abstract: A glass panel unit includes: a first glass pane; a second glass pane facing the first glass pane; a frame member; an evacuated space; and a gas adsorbent. The frame member hermetically bonds the first glass pane and the second glass pane. The evacuated space is surrounded with the first glass pane, the second glass pane, and the frame member. The gas adsorbent is placed in the evacuated space. The gas adsorbent contains a getter material. The getter material contains a plurality of particles of a zeolite crystal. At least one particle accounting for a half or more of a total weight of the plurality of particles has a particle size equal to or greater than 200 nm. An activable temperature of the at least one particle is equal to or lower than 400° C.
    Type: Application
    Filed: April 26, 2021
    Publication date: June 1, 2023
    Inventors: Hiroyuki ABE, Eiichi URIU, Tasuku ISHIBASHI, Kazuya HASEGAWA, Masataka NONAKA, Takeshi SHIMIZU, Naoki KOSUGI
  • Patent number: 11549305
    Abstract: An assembly includes a plurality of partitions to partition an internal space, surrounded with a pair of glass substrates arranged to face each other and a the peripheral wall having a frame shape and provided between the pair of glass substrates, into an evacuation space and a ventilation space. The plurality of partitions includes a first partition and a second partition, of which lengths are defined in two different directions. An end of the second partition faces a side portion of the first partition with a predetermined gap left between them. A space between the end of the second partition and the side portion of the first partition constitutes an air passage to evacuate the evacuation space through an evacuation port. The second partition includes, at the end thereof, a swollen portion protruding toward the evacuation space at least along the width of the second partition.
    Type: Grant
    Filed: April 19, 2019
    Date of Patent: January 10, 2023
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Tasuku Ishibashi, Eiichi Uriu, Kazuya Hasegawa, Hiroyuki Abe, Masataka Nonaka, Takeshi Shimizu, Haruhiko Ishikawa
  • Patent number: 11465938
    Abstract: A manufacturing method of a glass panel unit of the present invention includes a bonding step, a pressure reduction step, and a sealing step. In the bonding step, a first substrate and a second substrate are hermetically bonded together with a seal having a frame shape. In the pressure reduction step, a pressure in an inside space formed between the first substrate and the second substrate is reduced through an exhaust port. In the sealing step, sealant disposed between the first substrate and the second substrate is deformed, and the sealant thus deformed seals an opening of the exhaust port.
    Type: Grant
    Filed: September 25, 2017
    Date of Patent: October 11, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Tasuku Ishibashi, Eiichi Uriu, Kazuya Hasegawa, Masataka Nonaka, Hiroyuki Abe
  • Patent number: 11428041
    Abstract: A glass panel unit assembly includes a pair of glass substrates arranged to face each other, a peripheral wall, a partition, an air passage, and an evacuation port. The peripheral wall has a frame shape and is provided between the pair of glass substrates. The partition partitions an internal space, surrounded with the pair of glass substrates and the peripheral wall, into a first space and a second space. The air passage connects the first space and the second space together. The evacuation port connects the second space to an external environment. The partition has a broader width than the peripheral wall.
    Type: Grant
    Filed: March 7, 2019
    Date of Patent: August 30, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Tasuku Ishibashi, Eiichi Uriu, Kazuya Hasegawa, Hiroyuki Abe, Masataka Nonaka, Takeshi Shimizu, Haruhiko Ishikawa
  • Publication number: 20220243527
    Abstract: A method for manufacturing a glass panel unit includes a working step, an assembling step, a bonding step, and a gas exhausting step. The working step includes a getter material making step including obtaining a getter material containing a zeolite and a cerium compound. The assembling step includes preparing an assembly. The bonding step includes melting a peripheral wall to hermetically bond a first glass pane and a second glass pane. The gas exhausting step includes exhausting a gas from an internal space through an exhaust port to turn the internal space into a vacuum space.
    Type: Application
    Filed: June 16, 2020
    Publication date: August 4, 2022
    Inventors: Hiroyuki ABE, Eiichi URIU, Kazuya HASEGAWA, Tasuku ISHIBASHI, Masataka NONAKA, Takeshi SHIMIZU, Haruhiko ISHIKAWA
  • Patent number: 11401211
    Abstract: The method for manufacturing the gas adsorption unit includes a preparation step, an activation step, and a sealing step. The preparation step is a step of wrapping a getter with a package material. The activation step is a step of heating the getter wrapped with the package material to activate the getter. The sealing step is a step of melting the package material by heating the package material so as to seal, with the package material, the getter activated in the activation step.
    Type: Grant
    Filed: June 19, 2018
    Date of Patent: August 2, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Tasuku Ishibashi, Eiichi Uriu, Kazuya Hasegawa, Hiroyuki Abe, Masataka Nonaka, Takeshi Shimizu, Haruhiko Ishikawa
  • Patent number: 11396477
    Abstract: A pillar mounting method includes an accommodation step, a mounting step, and a displacement step. The accommodation step is a step of accommodating a plurality of pillars in storage with the plurality of pillars being stacked on each other. The mounting step is a step of pushing one pillar of the plurality of pillars accommodated in the storage out of the storage and mounting the one pillar on a substrate including a glass pane. The displacement step is a step of changing a relative location between the substrate and the storage. The mounting step and the displacement step are alternately repeated to mount the plurality of pillars in a predetermined arrangement on the substrate such that the plurality of pillars are apart from each other.
    Type: Grant
    Filed: May 16, 2018
    Date of Patent: July 26, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Masataka Nonaka, Takeshi Shimizu, Haruhiko Ishikawa, Eiichi Uriu, Kazuya Hasegawa, Tasuku Ishibashi, Hiroyuki Abe
  • Patent number: 11359431
    Abstract: A method for manufacturing a pillar supply sheet is a method for manufacturing a pillar supply sheet including a plurality of pillars, a carrier sheet, and an adhesion layer between each of the pillars and the carrier sheet, the method including a pillar forming step. The pillar forming step is a step of forming the plurality of pillars by subjecting the base member to an etching process or a laser irradiation process and removing an unnecessary portion from the base member after the process.
    Type: Grant
    Filed: February 15, 2018
    Date of Patent: June 14, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Hiroyuki Abe, Eiichi Uriu, Kazuya Hasegawa, Masataka Nonaka, Haruhiko Ishikawa, Tasuku Ishibashi, Takeshi Shimizu
  • Publication number: 20220170313
    Abstract: Provided are a glass panel unit and a method for manufacturing the glass panel unit, both of which are designed to overcome the problem of poor handleability of known glass panel units with no through holes. A glass panel unit includes a first panel, a second panel, a seal, and a boundary wall. The seal has a frame shape and hermetically bonds respective peripheral edge portions of the first panel and the second panel. The boundary wall partitions an internal space into a first space as a hermetically sealed evacuated space and a second space spatially separated from the first space. The first panel has a first through hole provided through a portion, corresponding to the second space, of the first panel. The second panel has a second through hole provided through a portion, corresponding to the second space and facing the first through hole, of the second panel.
    Type: Application
    Filed: March 5, 2020
    Publication date: June 2, 2022
    Inventors: Tasuku ISHIBASHI, Eiichi URIU, Hiroyuki ABE, Kazuya HASEGAWA, Kenji HASEGAWA, Masataka NONAKA, Takeshi SHIMIZU, Haruhiko ISHIKAWA
  • Publication number: 20220162903
    Abstract: A method for manufacturing a glass panel unit includes an assembling step, a gas exhausting step, and a sealing step. At least one of a first glass pane or a second glass pane includes a low-emissivity film. In a situation where the low-emissivity film is heated at a temperature increase rate of 4° C./min before a peripheral wall is melted, a ratio of an emission quantity of a rare gas emitted from the low-emissivity film at a deformation temperature of the partition to an emission quantity of the rare gas emitted from the low-emissivity film at 100° C. is equal to or less than 2.0.
    Type: Application
    Filed: March 19, 2020
    Publication date: May 26, 2022
    Inventors: Tasuku ISHIBASHI, Eiichi URIU, Kazuya HASEGAWA, Hiroyuki ABE, Masataka NONAKA, Takeshi SHIMIZU
  • Publication number: 20220154522
    Abstract: Provided is a glass panel unit that reduces the chances of an electric wire extended being disconnected. A glass panel unit includes a first panel, a second panel, a seal, a connecting void, and an electric wire. The first panel includes a first glass pane. The second panel includes a second glass pane and is arranged to face the second glass pane. The seal has a frame shape and hermetically bonds respective peripheral edge portions of the first panel and the second panel to create an internal space between the first panel and the second panel. The connecting void is provided for a portion, other than a portion facing the internal space, of at least one of the first panel or the second panel. The electric wire is extended from the internal space to the connecting void by passing through the seal.
    Type: Application
    Filed: March 5, 2020
    Publication date: May 19, 2022
    Inventors: Tasuku ISHIBASHI, Eiichi URIU, Kazuya HASEGAWA, Hiroyuki ABE, Kenji HASEGAWA, Masataka NONAKA, Takeshi SHIMIZU
  • Patent number: 11326388
    Abstract: An assembly includes: a pair of glass substrates; a peripheral wall disposed between the glass substrates; partitions; an evacuation port; and air passages. The partitions are provided to partition an internal space, surrounded with the glass substrates and the peripheral wall, into an evacuation space and a ventilation space. The evacuation port connects the ventilation space to an external environment. The air passages are used to evacuate the evacuation space through the evacuation port. The air passages include particular air passages arranged in a second direction perpendicular to a first direction, in which the glass substrates face each other, to constitute a ventilation path running through the internal space in the second direction.
    Type: Grant
    Filed: April 19, 2019
    Date of Patent: May 10, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Tasuku Ishibashi, Eiichi Uriu, Kazuya Hasegawa, Hiroyuki Abe, Masataka Nonaka, Takeshi Shimizu, Haruhiko Ishikawa
  • Patent number: 11299422
    Abstract: A gas adsorbent is placed on at least a surface of a first plate on one side in a thickness direction thereof or a surface of a second plate on one side in a thickness direction thereof. The gas adsorbent has a shape with relatively raised and lowered parts arranged alternately. The gas adsorbent is placed along a sealant that joins the first and second plates.
    Type: Grant
    Filed: September 25, 2017
    Date of Patent: April 12, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Kazuya Hasegawa, Hiroyuki Abe, Tasuku Ishibashi, Masataka Nonaka, Eiichi Uriu
  • Patent number: 11268317
    Abstract: A first substrate, having an evacuation port, and a second substrate are bonded together with a first sealing material in a frame shape interposed between them to create an internal space. The internal space is evacuated through the evacuation port, and the evacuation port is sealed up with the internal space kept evacuated. At this time, a second sealing material inserted into the evacuation port is heated and melted while being pressed toward the second substrate such that the evacuation port is sealed up with the second sealing material melted. The evacuation port and the second sealing material have dissimilar shapes when viewed along the center axis of the evacuation port in a state where the second sealing material has been inserted into the evacuation port but has not melted yet.
    Type: Grant
    Filed: May 25, 2018
    Date of Patent: March 8, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Takeshi Shimizu, Kazuya Hasegawa, Masataka Nonaka, Hiroyuki Abe, Eiichi Uriu, Haruhiko Ishikawa, Tasuku Ishibashi