Patents by Inventor Masayuki Asai

Masayuki Asai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7524766
    Abstract: To obtain a conductive metal film having superior step coverage, adhesiveness, and high productivity. A conductive metal film or metal oxidized film suitable as a capacitor electrode is formed on a substrate by performing an excited-gas supplying step after a source gas supplying step. In the source gas supplying step, gas obtained by vaporizing an organic source is supplied to the substrate, and the gas thus supplied is allowed to be adsorbed on the substrate. In the excited-gas supplying step, oxygen or nitrogen containing gas excited by plasma is supplied to the substrate to decompose the source adsorbed on the substrate, thus forming a film. An initial film-forming stop is a step of forming the film by repeating the source gas supplying step and the excited-gas supplying step once or multiple times. A desired thickness can be obtained by one step of the initial film-forming step.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: April 28, 2009
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Hideharu Itatani, Sadayoshi Horii, Masayuki Asai, Atsushi Sano
  • Publication number: 20090104792
    Abstract: Disclosed is a producing method of a semiconductor device, including: loading at least one substrate formed on a surface thereof with a tungsten film into a processing chamber; and forming a silicon oxide film on the surface of the substrate which includes the tungsten film by alternately repeating following steps a plurality of times: supplying the processing chamber with a first reaction material including a silicon atom while heating the substrate at 400° C.; and supplying the processing chamber with hydrogen and water which is a second reaction material while heating the substrate at 400° C. at a ratio of the water with respect to the hydrogen of 2×10?1 or lower.
    Type: Application
    Filed: January 17, 2007
    Publication date: April 23, 2009
    Applicant: Hitachi Kokusai Electric Inc.
    Inventors: Hironobu Miya, Masayuki Asai, Norikazu Mizuno
  • Publication number: 20090004877
    Abstract: Disclosed is a substrate processing apparatus which includes: a processing chamber to process a substrate; an exhaust path to exhaust the processing chamber; an exhaust device; an exhaust valve to open and close the exhaust path; a raw material gas supply member to supply raw material gas which contributes to film forming into the processing chamber; a cleaning gas supply member to supply cleaning gas which removes an accretion which adheres to an inside of the processing chamber with the raw material gas being supplied, the cleaning gas supply member comprising a supply path to supply the cleaning gas to the processing chamber and a supply valve to open and close the supply path; and a control section which controls the exhaust valve and the supply valve to supply the cleaning gas from the supply path to the processing chamber with exhaustion of the processing chamber being stopped.
    Type: Application
    Filed: June 26, 2008
    Publication date: January 1, 2009
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventor: Masayuki ASAI
  • Publication number: 20080124945
    Abstract: Disclosed is a producing method of a semiconductor device comprising a first step of supplying a first reactant to a substrate to cause a ligand-exchange reaction between a ligand of the first reactant and a ligand as a reactive site existing on a surface of the substrate, a second step of removing a surplus of the first reactant, a third step of supplying a second reactant to the substrate to cause a ligand-exchange reaction to change the ligand after the exchange in the first step into a reactive site, a fourth step of removing a surplus of the second reactant, and a fifth step of supplying a plasma-excited third reactant to the substrate to cause a ligand-exchange reaction to exchange a ligand which has not been exchange-reacted into the reactive site in the third step into the reactive site, wherein the first to fifth steps are repeated predetermined times.
    Type: Application
    Filed: February 15, 2006
    Publication date: May 29, 2008
    Applicant: Hitachi Kokusa Electric Inc.
    Inventors: Hironobu Miya, Kazuyuki Toyoda, Norikazu Mizuno, Taketoshi Sato, Masanori Sakai, Masayuki Asai, Kazuyuki Okuda, Hideki Horita
  • Publication number: 20080049408
    Abstract: Provided is an electronic components assembly capable of effectively dealing with unwanted charge accumulated in a capacitor even when general-purpose components are used. An assembly 10 includes an electrolytic capacitor 1, a coil lead 4, and a circuit mounting board 5. The electrolytic capacitor 1 includes a main body 1a, an anode lead 2, and a cathode lead 3. The coil lead 4 is wrapped around the main body 1a. The circuit mounting board 5 has the electrolytic capacitor 1 and the coil lead 4 mounted thereon. The coil lead 4 is connected to a ground of the circuit mounting board 5.
    Type: Application
    Filed: August 22, 2007
    Publication date: February 28, 2008
    Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
    Inventors: Hideaki YAMAUCHI, Masayuki ASAI, Shuusaku YAMAMOTO, Takashi SAKAGUCHI, Takashi YAMAMOTO
  • Publication number: 20070042581
    Abstract: To provide a manufacturing method of a semiconductor device and a substrate processing apparatus capable of easily controlling a nitrogen concentration distribution in a film containing a metal atom and a silicon atom, and manufacturing a high quality semiconductor device. The method comprises a step of forming a film containing the metal atom and the silicon atom on a substrate 30 in a reaction chamber 4, and performing a nitriding process for the film, wherein the film is formed by changing a silicon concentration at least in two stages in the step of forming a film.
    Type: Application
    Filed: January 21, 2005
    Publication date: February 22, 2007
    Applicant: Hitachi Kokusal Electric Inc.
    Inventors: Atsushi Sano, Sadayoshi Horii, Hideharu Itatani, Masayuki Asai
  • Publication number: 20050250341
    Abstract: To obtain a conductive metal film having superior step coverage, adhesiveness, and high productivity. A conductive metal film or metal oxidized film suitable as a capacitor electrode is formed on a substrate by performing an excited-gas supplying step after a source gas supplying step. In the source gas supplying step, gas obtained by vaporizing an organic source is supplied to the substrate, and the gas thus supplied is allowed to be adsorbed on the substrate. In the excited-gas supplying step, oxygen or nitrogen containing gas excited by plasma is supplied to the substrate to decompose the source adsorbed on the substrate, thus forming a film. An initial film-forming stop is a step of forming the film by repeating the source gas supplying step and the excited-gas supplying step once or multiple times. A desired thickness can be obtained by one step of the initial film-forming step.
    Type: Application
    Filed: July 15, 2003
    Publication date: November 10, 2005
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Hideharu Itatani, Sadayoshi Horii, Masayuki Asai, Atsushi Sano
  • Publication number: 20050123762
    Abstract: There are provided a novel polymerizable composition having an X-ray contrast property and excellent transparency, a cured product thereof, and a composite material comprising powder of the cured product. More specifically, there are provided a polymerizable composition comprising (A) an inorganic oxide having an X-ray contrast property and an average particle diameter of 100 nm or smaller, (B) a surface modifier, (C) a polymerizable compound and (D) a polymerization initiator, a cured product obtained by polymerizing these components, and a composite material comprising powder of the cured product.
    Type: Application
    Filed: July 17, 2001
    Publication date: June 9, 2005
    Inventors: Tatsuya Ori, Yasukazu Saimi, Masayuki Asai
  • Patent number: 6884738
    Abstract: According to the present invention, flatness of a thin film formed on a substrate is improved without generating particles and lowering productivity. A method of manufacturing a semiconductor device includes a first thin film layer forming step A and a second thin film layer forming step B. In the first thin film layer forming step A, on the way of heating and raising the temperature of the substrate up to a film-forming temperature, a film-forming source supply in which an organic source gas is made adhere onto the substrate in yet unreacted state is performed (202), and thereafter, a RPO process (Remote Plasma Oxidation) in which an oxygen radical is supplied onto the substrate to form a first thin film layer is performed (203). In this first thin film layer forming step A, it is preferable to repeat the film-forming source supply onto the substrate and the RPO process more than once.
    Type: Grant
    Filed: February 25, 2003
    Date of Patent: April 26, 2005
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Masayuki Asai, Kanako Kitayama
  • Patent number: 6825126
    Abstract: It is an object of the present invention to effectively and efficiently inhibit the influence of an eliminated gas from a built-up film deposited in a reaction chamber and reduce an incubation time to improve flatness of a thin film. A manufacturing method of a semiconductor device includes a preprocess step and a film-forming step. In the preprocess step, an RPH (Remote Plasma Hydrogenation) process of supplying a hydrogen radical onto a substrate (202), thereafter, an RPN (Remote Plasma Nitridation) process of supplying a nitrogen radical onto the substrate (203), and thereafter, an RPO (Remote Plasma Oxidation) process of supplying an oxygen radical onto the substrate (204) are performed during a substrate temperature increase for raising a substrate temperature up to a film-forming temperature.
    Type: Grant
    Filed: April 25, 2003
    Date of Patent: November 30, 2004
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Masayuki Asai, Sadayoshi Horii, Kanako Kitayama, Masayuki Tsuneda
  • Patent number: 6787481
    Abstract: A method for manufacturing a semiconductor device can efficiently form on a substrate an amorphous thin film containing small amounts of impurities without needs for a rapid annealing treatment and a frequent cleaning process. A method for manufacturing a semiconductor device comprises a film-forming step and a film-modifying step. In the film-forming step, a film formation gas from a film formation raw material supply unit 9 is supplied into a reaction chamber 1 through a shower head 6 to form an amorphous thin film including a hafnium oxide film (HfO2 film) on a substrate 4 which is rotating. In the film-modifying step, a radical generated in a reactant activation unit 11 is supplied through the same shower head 6 as used for supplying the film formation gas, so as to remove a specific element which is an impurity in the film formed in the film-forming step.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: September 7, 2004
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Masayuki Asai, Hisashi Nomura, Sadayoshi Horii
  • Publication number: 20040043544
    Abstract: It is an object of the present invention to effectively and efficiently inhibit the influence of an eliminated gas from a built-up film deposited in a reaction chamber and reduce an incubation time to improve flatness of a thin film. A manufacturing method of a semiconductor device includes a preprocess step and a film-forming step. In the preprocess step, an RPH (Remote Plasma Hydrogenation) process of supplying a hydrogen radical onto a substrate (202), thereafter, an RPN (Remote Plasma Nitridation) process of supplying a nitrogen radical onto the substrate (203), and thereafter, an RPO (Remote Plasma Oxidation) process of supplying an oxygen radical onto the substrate (204) are performed during a substrate temperature increase for raising a substrate temperature up to a film-forming temperature.
    Type: Application
    Filed: April 25, 2003
    Publication date: March 4, 2004
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Masayuki Asai, Sadayoshi Horii, Kanako Kitayama, Masayuki Tsuneda
  • Publication number: 20040009678
    Abstract: A method for manufacturing a semiconductor device can efficiently form on a substrate an amorphous thin film containing small amounts of impurities without needs for a rapid annealing treatment and a frequent cleaning process. A method for manufacturing a semiconductor device comprises a film-forming step and a film-modifying step. In the film-forming step, a film formation gas from a film formation raw material supply unit 9 is supplied into a reaction chamber 1 through a shower head 6 to form an amorphous thin film including a hafnium oxide film (HfO2 film) on a substrate 4 which is rotating. In the film-modifying step, a radical generated in a reactant activation unit 11 is supplied through the same shower head 6 as used for supplying the film formation gas, so as to remove a specific element which is an impurity in the film formed in the film-forming step.
    Type: Application
    Filed: February 28, 2003
    Publication date: January 15, 2004
    Applicant: Hitachi Kokusai Electric Inc.
    Inventors: Masayuki Asai, Hisashi Nomura, Sadayoshi Horii
  • Publication number: 20030181060
    Abstract: According to the present invention, flatness of a thin film formed on a substrate is improved without generating particles and lowering productivity. A method of manufacturing a semiconductor device includes a first thin film layer forming step A and a second thin film layer forming step B. In the first thin film layer forming step A, on the way of heating and raising the temperature of the substrate up to a film-forming temperature, a film-forming source supply in which an organic source gas is made adhere onto the substrate in yet unreacted state is performed (202), and thereafter, a RPO process (Remote Plasma Oxidation) in which an oxygen radical is supplied onto the substrate to form a first thin film layer is performed (203). In this first thin film layer forming step A, it is preferable to repeat the film-forming source supply onto the substrate and the RPO process more than once.
    Type: Application
    Filed: February 25, 2003
    Publication date: September 25, 2003
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Masayuki Asai, Kanako Kitayama
  • Publication number: 20020197828
    Abstract: A substrate processing apparatus includes a CVD (chemical vapor deposition) processing chamber and a RTO (rapid thermal oxidation) processing chamber. In the CVD processing chamber, a film growing process, in which thin amorphous film is deposited on a substrate, and an impurity removing process, in which specific impurities included in the grown amorphous film are removed, are repeatedly performed multiple times to provide an impurity removed amorphous film with good step coverage. Thus treated amorphous film on the substrate is then crystallized in the RTO process chamber to provide a crystalline film.
    Type: Application
    Filed: March 27, 2002
    Publication date: December 26, 2002
    Applicant: Hitachi Kokusai Electric Inc.
    Inventors: Masayuki Asai, Tsutomu Tanaka
  • Patent number: 6425175
    Abstract: In a twisting formation method having an inside jig provided in a ring shape with inside holding portions for folding one of the straight portions of a near letter U shaped wire and an outside jig provided in a shape of ring concentric with that of the inside holding portions with outside holding portions for folding the other of the straight portions, the connecting portion of the near letter U shaped wire being formed in a twisted shape by rotating relatively the inside and outside jigs, the method includes urging leading ends of the straight portions and the connecting portion in a contracting direction.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: July 30, 2002
    Assignee: Denso Corporation
    Inventors: Yukinori Sawada, Makoto Takahashi, Masaru Sugiyama, Kazuki Maesoba, Masayuki Asai
  • Patent number: 5890667
    Abstract: A crushing machine having enhanced crushing efficiency. The crushing machine includes an outer casing having a fixed jaw and a movable jaw each having a crushing blade for crushing reinforced concrete. The movable jaw includes a crushing blade having a rear-side edge formed in a substantially right-angled shape with a small arcuate edge portion located at an angled edge portion thereof, and a front-side edge generally formed by a large arcuate edge portion. The rear-side edge of the movable jaw crushing blade is oriented to face in a longitudinally inward direction away from a distal end of the movable jaw. The inward orientation of the rear-side edge along with its substantially right-angled shape allow the movable jaw crushing blade to concentrate the load of the crushing machine to the small point of contact between the movable jaw crushing blade and the reinforced concrete, thereby maximizing the crushing efficiency of the crushing machine.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: April 6, 1999
    Assignee: Kabushiki Kaisha Sakato Kosakusho
    Inventors: Seiichi Sakato, Masayuki Sakato, Suehachi Miura, Takamitsu Ito, Yukio Nakata, Masayuki Asai
  • Patent number: 5495430
    Abstract: A process time estimating apparatus is disclosed for estimating the process time for manufacturing an object such as a metal die. The apparatus includes a process time estimating section, a process occupancy time measurement section and a process program scheduling section. The process time estimating section includes a neural network device as an estimating device. An estimation input factor extracting section extracts input factors such as drawing information for an object to be manufactured. A storing section stores input factors for later neural network learning to improve the estimation capability of the system. The process occupancy time measurement section reads the process code and automatically measures the actual time involved in performing the process for a particular object being manufactured. A selecting section selects a measured process time for neural network learning.
    Type: Grant
    Filed: December 11, 1992
    Date of Patent: February 27, 1996
    Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota Jidosha Kabushiki Kaisha
    Inventors: Fumio Matsunari, Kazutaka Ogo, Tadayuki Abe, Masayuki Asai
  • Patent number: 5300520
    Abstract: A wood preservative composition which comprises a wood preservative in an amount of 0.01-10% by weight and a diphenylalkane compound represented by the general formula ##STR1## wherein R.sup.1, R.sup.2, R.sup.3, R.sup.4 and R.sup.5 are independently hydrogen or an alkyl, in an amount of not less than 1% by weight and in an amount of 1-1000 parts by weight in relation to one part by weight of the wood preservative.
    Type: Grant
    Filed: April 24, 1991
    Date of Patent: April 5, 1994
    Assignee: Takeda Chemical Industries, Ltd.
    Inventors: Akira Igarashi, Koh Ogura, Masayuki Asai, Kazuya Okubo, Yosei Kuwazuru