Patents by Inventor Matthew G. Thorn

Matthew G. Thorn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250235859
    Abstract: A process for producing a supported single-site catalyst is provided. The process comprises forming a slurry comprising a dried inorganic oxide support, an organic solvent, and an aluminoxane activator; maintaining the temperature of the slurry from about 100° C. to about 200° C. for a time period from about 0.5 to about 10 hours to form a supported aluminoxane slurry; and contacting N the supported aluminoxane slurry with a single-site catalyst component to form a supported single-site catalyst. The organic solvent comprises one or more non-aromatic organic compounds having a boiling point of about 100° C. or greater in an amount of about 50 CA wt. % or greater with respect to the total amount of the organic solvent.
    Type: Application
    Filed: October 14, 2022
    Publication date: July 24, 2025
    Applicant: W.R. Grace & Co.-CONN.
    Inventors: C. Gail Blakley, Matthew G. Thorn
  • Publication number: 20240228682
    Abstract: A polyethylene copolymer comprising ethylene units and C4 to C8 ?-olefin comonomer units having the following characteristics: a melt index from about 0.1 to about 15 g/10 min as determined at 190° C. by ASTM D1238 under 2.16 kg and at 190° C.; a density from 0.905 to 0.930 g/cc; a molecular weight distribution from about 1.5 to about 2.7; a Crystallization Elution Fractionation temperature range excluding the first 10% and the last 1% polymer on the temperature scale following the equation: ?T[° C.]??909*(density[g/cc])+863; and a lamellar thickness distribution following the equation: F %?510*(density[g/cc]?0.905), where F % is the percentage of lamellar thickness greater than 12 nm.
    Type: Application
    Filed: May 13, 2022
    Publication date: July 11, 2024
    Applicant: W.R. Grace & Co.-Conn.
    Inventors: Vivek KALIHARI, John H. HAIN, Jing ZHONG, C. Gail BLAKLEY, Matthew G. THORN
  • Patent number: 8992840
    Abstract: Multiple components are selected, conveyed, and measured in a polymerization system. A control system adjusts the system variables to the desired values. Portions of the components can be fed to a pre-contactor before introduction into the polymerization reactor. The catalyst component concentrations and residence times are tightly controlled in the pre-contactor to affect product properties. The pre-contactor can be a single or multiple combinations of a CSTR or plug flow pre-contactors.
    Type: Grant
    Filed: September 8, 2009
    Date of Patent: March 31, 2015
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: David H. Burns, Donald W. Verser, Elizabeth A. Benham, Max P. McDaniel, John D. Hottovy, Clay K Thurman, David A. Lockman, John O. Lawmaster, Matthew T. Haberly, Thomas H. Smith, Jerry T. Lanier, Matthew G. Thorn, Penny A. Zellers
  • Patent number: 8426538
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.
    Type: Grant
    Filed: September 8, 2011
    Date of Patent: April 23, 2013
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy L. Muninger, Gary G. Jerdee, Ashish M. Sukhadia, Qing R. Yang, Matthew G. Thorn
  • Patent number: 8268944
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Grant
    Filed: February 15, 2012
    Date of Patent: September 18, 2012
    Assignee: Chevron Phillips Company, L.P.
    Inventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
  • Patent number: 8242221
    Abstract: The present invention provides polymerization catalyst compositions employing half-metallocene compounds with a heteroatom-containing ligand bound to the transition metal. Methods for making these hybrid metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.
    Type: Grant
    Filed: January 5, 2012
    Date of Patent: August 14, 2012
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Matthew G. Thorn, Elizabeth A. Benham
  • Publication number: 20120190804
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Application
    Filed: February 15, 2012
    Publication date: July 26, 2012
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: QING YANG, KUMUDINI C. JAYARATNE, MICHAEL D. JENSEN, MAX P. MCDANIEL, JOEL L. MARTIN, MATTHEW G. THORN, JERRY T. LANIER, TONY R. CRAIN
  • Publication number: 20120108764
    Abstract: The present invention provides polymerization catalyst compositions employing half-metallocene compounds with a heteroatom-containing ligand bound to the transition metal. Methods for making these hybrid metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.
    Type: Application
    Filed: January 5, 2012
    Publication date: May 3, 2012
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Max P. McDaniel, Matthew G. Thorn, Elizabeth A. Benham
  • Patent number: 8138113
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: March 20, 2012
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
  • Patent number: 8110640
    Abstract: The present invention provides polymerization catalyst compositions employing half-metallocene compounds with a heteroatom-containing ligand bound to the transition metal. Methods for making these hybrid metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.
    Type: Grant
    Filed: November 18, 2010
    Date of Patent: February 7, 2012
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Matthew G. Thorn, Elizabeth A. Benham
  • Publication number: 20110319575
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.
    Type: Application
    Filed: September 8, 2011
    Publication date: December 29, 2011
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy L. Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yáng, Matthew G. Thorn
  • Patent number: 8058200
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, typically using a supported catalyst composition. In one aspect, this invention encompasses precontacting a metallocene with a borinic acid or boronic acid prior to contacting this mixture with the acidic activator-support and an organoaluminum compound.
    Type: Grant
    Filed: May 17, 2007
    Date of Patent: November 15, 2011
    Assignee: Chevron Phillips Chemical Company, L.P.
    Inventors: Qing Yang, Michael D. Jensen, Matthew G. Thorn, Kumudini C. Jayaratne, Tony R. Crain
  • Patent number: 8030241
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.
    Type: Grant
    Filed: October 29, 2009
    Date of Patent: October 4, 2011
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
  • Publication number: 20110201770
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Application
    Filed: April 26, 2011
    Publication date: August 18, 2011
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: QING YANG, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
  • Patent number: 7960487
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: June 14, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
  • Publication number: 20110065874
    Abstract: The present invention provides polymerization catalyst compositions employing half-metallocene compounds with a heteroatom-containing ligand bound to the transition metal. Methods for making these hybrid metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.
    Type: Application
    Filed: November 18, 2010
    Publication date: March 17, 2011
    Applicant: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Matthew G. Thorn, Elizabeth A. Benham
  • Patent number: 7884165
    Abstract: The present invention provides polymerization catalyst compositions employing half-metallocene compounds with a heteroatom-containing ligand bound to the transition metal. Methods for making these hybrid metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.
    Type: Grant
    Filed: July 14, 2008
    Date of Patent: February 8, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Matthew G. Thorn, Elizabeth A. Benham
  • Patent number: 7842763
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.
    Type: Grant
    Filed: October 6, 2008
    Date of Patent: November 30, 2010
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
  • Patent number: 7732542
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: June 8, 2010
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Qing Yang, Michael D. Jensen, Joel L. Martin, Matthew G. Thorn, Max P. McDaniel, Youlu Yu, David C. Rohlfing
  • Publication number: 20100069582
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Application
    Filed: November 18, 2009
    Publication date: March 18, 2010
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: QING YANG, Michael D. Jensen, Joel L. Martin, Matthew G. Thorn, Max P. McDaniel, Youlu Yu, David C. Rohlfing