Patents by Inventor Matthew G. Thorn

Matthew G. Thorn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7652160
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Grant
    Filed: February 10, 2009
    Date of Patent: January 26, 2010
    Assignee: Cheveron Phillips Chemical Company, L.P.
    Inventors: Qing Yang, Michael D. Jensen, Joel L. Martin, Matthew G. Thorn, Max P. McDaniel, Youlu Yu, David C. Rohlfing
  • Publication number: 20100010174
    Abstract: The present invention provides polymerization catalyst compositions employing half-metallocene compounds with a heteroatom-containing ligand bound to the transition metal. Methods for making these hybrid metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.
    Type: Application
    Filed: July 14, 2008
    Publication date: January 14, 2010
    Applicant: Chevron Phillips Chemical Company, LP
    Inventors: Max P. McDaniel, Matthew G. Thorn, Elizabeth A. Benham
  • Publication number: 20090326168
    Abstract: Multiple components are selected, conveyed, and measured in a polymerization system. A control system adjusts the system variables to the desired values. Portions of the components can be fed to a pre-contactor before introduction into the polymerization reactor. The catalyst component concentrations and residence times are tightly controlled in the pre-contactor to affect product properties. The pre-contactor can be a single or multiple combinations of a CSTR or plug flow pre-contactors.
    Type: Application
    Filed: September 8, 2009
    Publication date: December 31, 2009
    Applicant: Chevron Phillips Chemical Company LP
    Inventors: David H. Burns, Donald W. Verser, Elizabeth A. Benham, Max P. McDaniel, John D. Hottovy, Dale A. Zellers, Penny A. Zeller, Clay K. Thurman, David A. Lockman, John O. Lawmaster, Matthew T. Haberly, Thomas H. Smith, Jerry T. Lanier, Matthew G. Thorn
  • Patent number: 7625982
    Abstract: A multimodal polyethylene composition having at least two polyethylene components, wherein each component has a molecular weight distribution of equal to or less than about 5, one component has a higher molecular weight than the other component, and the higher molecular weight component has an “a” parameter value of equal to or greater than about 0.35 when fitted to the Carreau-Yasuda equation with n=0.
    Type: Grant
    Filed: November 2, 2005
    Date of Patent: December 1, 2009
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Joel L. Martin, Kumudini Jayarante, Matthew G. Thorn, J. Todd Lanier, Max P. McDaniel, Qing Yang, Michael D. Jensen, Paul J. DesLauriers, Rajendra K. Krishnaswamy
  • Patent number: 7619047
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Grant
    Filed: February 22, 2006
    Date of Patent: November 17, 2009
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
  • Publication number: 20090281342
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Application
    Filed: February 10, 2009
    Publication date: November 12, 2009
    Inventors: Qing Yang, Michael D. Jensen, Joel L. Martin, Matthew G. Thorn, Max P. McDaniel, Youlu Yu, David C. Rohlfing
  • Patent number: 7615596
    Abstract: Multiple components are selected, conveyed, and measured in a polymerization system. A control system adjusts the system variables to the desired values. Portions of the components can be fed to a pre-contactor before introduction into the polymerization reactor. The catalyst component concentrations and residence times are tightly controlled in the pre-contactor to affect product properties. The pre-contactor can be a single or multiple combinations of a CSTR or plug flow pre-contactors.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: November 10, 2009
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: David H. Burns, Donald W. Verser, Elizabeth A. Benham, Max P. McDaniel, John D. Hottovy, Dale A. Zellers, Penny A. Zellers, legal representative, Clay K Thurman, David A. Lockman, John O. Lawmaster, Matthew T. Haberly, Thomas H. Smith, Jerry T. Lanier, Matthew G. Thorn
  • Patent number: 7576163
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: August 18, 2009
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Qing Yang, Max P. McDaniel, Michael D. Jensen, Matthew G. Thorn, Joel L. Martin, Youlu Yu, David C. Rohlfing
  • Patent number: 7572875
    Abstract: This invention relates to catalyst compositions comprising a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. This invention also relates to methods to prepare and use the catalyst compositions and new polyolefins. The compositions and methods disclosed herein provide ethylene polymers and copolymers with lower MI, increased melt strength, and good MD tear properties.
    Type: Grant
    Filed: June 5, 2006
    Date of Patent: August 11, 2009
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Michael D. Jensen, Joel L. Martin, Max P. McDaniel, Qing Yang, Matthew G. Thorn, Elizabeth A. Benham, Ted H. Cymbaluk, Ashish M. Sukhadia, Rajendra K. Krishnaswamy, Mark E. Kertok
  • Patent number: 7534842
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a transition metal compound and an activator for olefin polymerization processes.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: May 19, 2009
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Kumudini C. Jayaratne, Michael D. Jensen, Matthew G. Thorn, Max P. McDaniel, Qing Yang
  • Patent number: 7517939
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Grant
    Filed: February 2, 2006
    Date of Patent: April 14, 2009
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Qing Yang, Michael D. Jensen, Joel L. Martin, Matthew G. Thorn, Max P. McDaniel, Youlu Yu, David C. Rohlfing
  • Patent number: 7501372
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. One aspect of this invention is the prepraration and use of a catalyst composition comprising a hydrocarbyl-substituted metallocene compound and a chemically-treated solid oxide for olefin polymerization processes. In another aspect, for example, this invention encompasses the preparation of a catalyst composition comprising (?5-cycloalkadienyl)2Zr(hydrocarbyl)2 complexes and sulfated alumina, but containing no organoaluminum or organoboron cocataysts, and further the use of this catalyst composition for polymerizing olefins.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: March 10, 2009
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Matthew G. Thorn, Qing Yang, Kumi C. Jayaratne
  • Publication number: 20090054606
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.
    Type: Application
    Filed: October 6, 2008
    Publication date: February 26, 2009
    Inventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
  • Patent number: 7470758
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing a Group 4 metallocene with bridging ?5-cyclopentadienyl-type ligands, in combination with a cocatalyst and an activator-support. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: December 30, 2008
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Michael D. Jensen, Joel L. Martin, Max P. McDaniel, David C. Rolfing, Qing Yang, Matthew G. Thorn, Ashish M. Sukhadia, Youlu Yu, Jerry T. Lanier
  • Patent number: 7456243
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.
    Type: Grant
    Filed: September 29, 2005
    Date of Patent: November 25, 2008
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
  • Publication number: 20080287721
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, typically using a supported catalyst composition. In one aspect, this invention encompasses precontacting a metallocene with a borinic acid or boronic acid prior to contacting this mixture with the acidic activator-support and an organoaluminum compound.
    Type: Application
    Filed: May 17, 2007
    Publication date: November 20, 2008
    Applicant: Chevron Phillips Chemical Company
    Inventors: Qing Yang, Michael D. Jensen, Matthew G. Thorn, Kumudini C. Jayaratne, Tony R. Crain
  • Patent number: 7420097
    Abstract: The present invention provides a method of making fulvenes, particularly 6-aryl-6-alkylfulvenes, 6-aryl-6-alkenylfulvenes, and related compounds, by combining alkyl- or alkenyl-arylketones with magnesium cyclopentadienyl reagents in nonprotic, including ethereal, solvents. The use of these compounds in preparing bis(cyclopentadienyl)methanes and related compounds, and ansa-metallocenes, is disclosed.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: September 2, 2008
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Matthew G. Thorn, Michael D. Jensen, Joel L. Martin, Qing Yang, James L. Smith
  • Patent number: 7312283
    Abstract: Catalyst compositions comprising a first metallocene compound, a second metallocene compound, an activator-support, and an organoaluminum compound are provided. Methods for preparing and using such catalysts to produce polyolefins are also provided. The compositions and methods disclosed herein provide ethylene polymers having a HLMI of from about 0.5 to about 25, a polymer density of from about 0.920 to about 0.965, and a polydispersity of from about 3.0 to about 30.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: December 25, 2007
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Joel L. Martin, Matthew G. Thorn, Max P. McDaniel, Michael D. Jensen, Qing Yang, Paul J. DesLauriers, Mark E. Kertok
  • Patent number: 7247594
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a transition metal compound and an activator for olefin polymerization processes.
    Type: Grant
    Filed: April 13, 2005
    Date of Patent: July 24, 2007
    Assignee: Chevron Phillips Chemical Co. LP
    Inventors: Kumi C. Jayaratne, Michael D. Jensen, Matthew G. Thorn, Max P. McDaniel, Paul Barbee, Qing Yang
  • Patent number: 7199073
    Abstract: Catalyst compositions comprising a first metallocene compound, a second metallocene compound, a third metallocene compound, a chemically-treated solid oxide, and an organoaluminum compound are provided. Methods for preparing and using the catalyst and polyolefins are also provided. The compositions and methods disclosed herein provide ethylene polymers having decreased haze while minimizing impact on other properties, such as dart impact.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: April 3, 2007
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Joel L. Martin, Elizabeth A. Benham, Mark E. Kertok, Michael D. Jensen, Max P. McDaniel, Gil R. Hawley, Qing Yang, Matthew G. Thorn, Ashish M. Sukhadia