Abstract: Embodiments of the present invention address deficiencies of the art in respect to manufacturing production and provide a novel and non-obvious method, system and computer program product for reuse of cancelled products that are partially manufactured. In one embodiment of the invention, a method for reusing a partially manufactured product during a manufacturing process can be provided. The method can include reading a configuration of the partially manufactured product and reading a set of rules that match a given configuration with one of a set of defined target configurations. The method can further include executing the set of rules upon the configuration of the partially manufactured product so as to match the configuration of the partially manufactured product with a target configuration.

Abstract: A method selectively modifies an existing production order based on a change request. An order configuration module (OCM) receives order specifications for a second order that replaces and/or modifies a first order, while the first order is being fulfilled. The OCM generates hash tag pairs respectively associated with various characteristics of the orders. For each hash tag pair, the OCM compares a first hash tag associated with the first order with a second hash tag associated with the second order, using an established pattern. If the hash tags match, the OCM includes within a second production order, an unchanged production specification corresponding to the first hash tag. If a match does not occur, the OCM initiates an order reload, which provides, within the second production order, new production specifications that are associated with the second hash tag.

Abstract: Embodiments of the present routing returned inventory assets and provide a method, system and computer program product for routing items in a manufacturing environment. In an embodiment of the invention, a method for routing items in a manufacturing environment can be provided. The method can include defining attributes of work pools in the manufacturing environment, defining a set of reuse strategies for use in the manufacturing environment, receiving a returned inventory asset in the manufacturing environment and obtaining at least one attribute of the returned inventory asset, comparing the obtained at least one attribute of the returned inventory asset to the set of reuse strategies to select the reuse strategy to apply to the returned inventory asset and applying the selected reuse strategy to the returned inventory asset to assign the returned inventory asset to one of the work pools in the manufacturing environment.

Abstract: A method, computer program product and computer system are provided to determine an identifier for a product. A processor compares a plurality of attributes of the product to a hierarchical map of attributes. A processor determines a first portion of the identifier for the product based, at least in part, on a rule associated with the first attribute. A processor determines a second portion of the identifier for the product based, at least in part, on a rule associated with the second attribute. A processor determines an order of the first portion of the identifier and the second portion of the identifier based, at least in part, on the order of the first attribute and the second attribute in the hierarchical map of attributes.

Abstract: A method, computer program product, and computer system to determine an identifier for a product. A processor compares a plurality of attributes of the product to a hierarchical map of attributes. A processor determines a first portion of the identifier for the product based, at least in part, on a rule associated with the first attribute. A processor determines a second portion of the identifier for the product based, at least in part, on a rule associated with the second attribute. A processor determines an order of the first portion of the identifier and the second portion of the identifier based, at least in part, on the order of the first attribute and the second attribute in the hierarchical map of attributes.

Abstract: Operator authorizations are autonomically adjusted in many ways to automatically account for many different variables. Operator authorization may be adjusted according to an operator's past activity record so previous experience is not lost when the operator is rehired. Operator authorization may be adjusted according to the operator's quality and performance. Operator authorization may also be adjusted by recognizing similar operations to those the operator is authorized to perform, and authorizing the operator to perform one or more similar operations. Operator authorization may also be adjusted to a lesser level or may be revoked for an operation based on the passage of time. A manufacturing system may efficiently track operators taking into account different activity periods, the passage of time, the operator's performance, and similar operations to autonomically adjust the authorization of the operators as needed.

Abstract: A method selectively modifies an existing production order based on a change request. An order configuration module (OCM) receives order specifications for a second order that replaces and/or modifies a first order, while the first order is being fulfilled. The OCM generates hash tag pairs respectively associated with various characteristics of the orders. For each hash tag pair, the OCM compares a first hash tag associated with the first order with a second hash tag associated with the second order, using an established pattern. If the hash tags match, the OCM includes within a second production order, an unchanged production specification corresponding to the first hash tag. If a match does not occur, the OCM initiates an order reload, which provides, within the second production order, new production specifications that are associated with the second hash tag.

Abstract: A data processing system (DPS) and a computer program product selectively modifies an existing production order based on a change request. An order configuration module (OCM) receives order specifications for a second order that replaces and/or modifies a first order, while the first order is being fulfilled. The OCM generates hash tag pairs respectively associated with various characteristics of the orders. For each hash tag pair, the OCM compares a first hash tag associated with the first order with a second hash tag associated with the second order, using an established pattern. If the hash tags match, the OCM includes within a second production order, an unchanged production specification corresponding to the first hash tag. If a match does not occur, the OCM initiates an order reload, which provides, within the second production order, new production specifications that are associated with the second hash tag.

Abstract: In a method, system, and computer program product for dynamic risk assessment based product sampling, for a product to be produced in response to an order for the product, a processing flow comprising a plurality of stages for producing the product is determined. A set of conditions expected to be present at a time of executing a stage in the plurality of stages is identified. A risk model corresponding to a subset of the set of conditions is selected. A failure mode related to the risk model is selected. The failure mode is applied to the risk model using the subset of conditions to compute a risk value associated with the product. The product is selected as a sample for the stage responsive to the risk value exceeding a threshold risk value.

Abstract: Operator authorizations are autonomically adjusted in many ways to automatically account for many different variables. Operator authorization may be adjusted according to an operator's past activity record so previous experience is not lost when the operator is rehired. Operator authorization may be adjusted according to the operator's quality and performance. Operator authorization may also be adjusted by recognizing similar operations to those the operator is authorized to perform, and authorizing the operator to perform one or more similar operations. Operator authorization may also be adjusted to a lesser level or may be revoked for an operation based on the passage of time. A manufacturing system may efficiently track operators taking into account different activity periods, the passage of time, the operator's performance, and similar operations to autonomically adjust the authorization of the operators as needed.

Abstract: A method for dynamically altering manufacturing routings to add, remove, or skip operations and combinations of operations within a shop floor control system in real-time to respond to current conditions. One aspect of the present invention is a computer-implemented method for dynamically generating a manufacturing production work flow. One embodiment of this method comprises receiving indication that an assembly has completed a manufacturing operation, the assembly having a work flow and a sampling strategy associated therewith; querying a data source for characteristics of a plurality of previously sampled components; querying a manufacturing floor control system for current production status; and dynamically updating the work flow for the assembly based at least in part on the sampling strategy, characteristics of the plurality of previously sampled components, and the current production status.

Abstract: A novel and non-obvious method, system and apparatus for controlling inventory stocking and usage based on part attributes. A method for controlling inventory stocking and usage based on part attributes that can include establishing a stock footprint, which maps stocking locations to attributes on a part, establishing a usage strategy, which maps a prioritized list of attributes to a part request order type, establishing a usage characteristic set, which maps a set of usage characteristics to the usage strategy, receiving a request order, and, applying the established usage strategy to the received request order based on matching a characteristic set of the received request order with the usage characteristic set of the established usage strategy.

Abstract: A computer implemented method, a data processing system, and a computer program product determine carrier selection based on variable volumetric weight and variable completion times. A product is identified for production. The product for production has a variable weight and a variable dimension based on components included in the product for production. A projected volumetric weight of the product for production is determined. A projected completion time of the product for production is determined. A projected carrier assignment of the product for production is then determined in response to determining the projected volumetric weight of the product for production and determining the projected completion time of the product for production.

Abstract: A system for automatically replacing loaner parts within a loaner system to prevent loaner system callback. In response to selecting a loaner system within loaner inventory data, it is determined whether the selected loaner system is required to be returned based on a target return date for the selected loaner system. In response to determining that the selected loaner system is not required to be returned, a notification is automatically generated and sent to a customer to return expiring loaner parts within the selected loaner system based on loaner part rules. A part replacement order is automatically generated for replacement loaner parts for each of the expiring loaner parts. Then, the replacement loaner parts are automatically shipped to the customer to replace the expiring loaner parts to prevent callback of the selected loaner system.

Abstract: A production system includes an information handling system (IHS) having a carrier capacity prediction tool that receives a customer order that may include packaging and carrier requirements. The carrier capacity prediction tool partitions the customer order into work units. The carrier capacity tool determines work unit carrier capacity requirements from historical data that a volumetric weight database stores. If the volumetric weight database does not include sufficient historical information to determine carrier capacity requirements, the carrier capacity tool predicts carrier capacity requirements from best fit or actual packaging data during final packaging of customer goods for shipment. The carrier capacity tool sums all work unit packaging and volumetric weight data for each customer order to generate an aggregate of the total carrier capacity needs for a particular time period for production system shipping.

Abstract: Embodiments of the present invention provide a method, system and computer program product for controlling cancelled orders in a manufacturing environment. In an embodiment of the invention, a method for controlling cancelled orders in a manufacturing environment can be provided.

Abstract: A computer implemented method, an apparatus, and computer usable program product for containing a defective product across a supply chain is provided. A data processing system receives a notice from a source supplier that a product is defective. The data processing system identifies an exposure level associated with the defective product, wherein the exposure level comprises a list of affected assemblies and a range of serial numbers associated with the affected assemblies. Responsive to identifying the exposure level, the data processing system notifies each supplier in the supply chain of the defective product.

Abstract: A computer implemented method, a tangible computer usable medium, and a data processing system allocate materials to an automated purchase assembly conversion process to support a dynamic configure-to-order production operation. A configure-to-order backlog order is analyzed to determine demand for a particular purchase assembly. If the demand for the particular purchase assembly can be filled with an on-hand purchase assembly in inventory, the on-hand purchase assembly in inventory is allocated to fill the demand. If the demand for the particular purchase assembly can not be filled with an on-hand purchase assembly in inventory, a determination is made as to whether the demand for the particular purchase assembly can be filled by reallocating other similar on-hand purchase assembly in inventory and on-hand individual parts.

Abstract: Real-time assembly and part validation (or “containment”) and auto-disposition in a manufacturing environment. Validation and auto-disposition are performed in a real-time, proactive manner where the validation and auto-disposition processing are not coupled to the installation process. Validation problems or issues may therefore be identified and resolved before an assembly or part is needed for installation.

Abstract: A system for automatically replacing loaner parts within a loaner system to prevent loaner system callback. In response to selecting a loaner system within loaner inventory data, it is determined whether the selected loaner system is required to be returned based on a target return date for the selected loaner system. In response to determining that the selected loaner system is not required to be returned, a notification is automatically generated and sent to a customer to return expiring loaner parts within the selected loaner system based on loaner part rules. A part replacement order is automatically generated for replacement loaner parts for each of the expiring loaner parts. Then, the replacement loaner parts are automatically shipped to the customer to replace the expiring loaner parts to prevent callback of the selected loaner system.