Abstract: The illustrative embodiments provide a computer implemented method, apparatus, and computer usable program code for processing orders. A request for delivery by a requested delivery date is received for an order having an original delivery date. The ordered product is broken down into one or more materials required for manufacturing the ordered product. For at least one material required for manufacturing the ordered product, a date when an engineering change becomes effective for the material is specified. An alternate bill of materials is created based on the specified date when the engineering change becomes effective for the material. An alternate manufacturing plan based on the alternate bill of materials is created. Manufacturing is initiated based on the alternate manufacturing plan. If manufacturing can be completed in time for delivery by the requested delivery date, the original delivery date of the order is replaced with the requested delivery date.

Abstract: A novel and non-obvious method, system and apparatus for controlling inventory stocking and usage based on part attributes. A method for controlling inventory stocking and usage based on part attributes that can include establishing a stock footprint, which maps stocking locations to attributes on a part, establishing a usage strategy, which maps a prioritized list of attributes to a part request order type, establishing a usage characteristic set, which maps a set of usage characteristics to the usage strategy, receiving a request order, and, applying the established usage strategy to the received request order based on matching a characteristic set of the received request order with the usage characteristic set of the established usage strategy.

Abstract: A method for managing production of a product when components of the product are missing during a manufacturing process is provided. The method includes applying a first set of rules for determining whether a short work unit can be released for manufacturing and clearing the short work unit to build. The method further includes allocating for manufacturing components of the short work unit present in inventory and storing a record including a list of short components. The method further includes generating a first kit and storing a record including a location of the first kit. The method further includes initiating manufacturing of the first kit and determining that at least one of the short components of the short work unit are present in inventory. The method further includes generating a second kit for the short components of the short work unit that are present in inventory.

Abstract: Embodiments of the present invention address deficiencies of the art in respect to product data sharing in a multi-node supply chain and provide a method, system and computer program product for progressive vendor data management and verification in a multi-node supply chain. In one embodiment of the invention, a method for progressive vendor data management and verification in a multi-node supply chain can be provided. The method can include propagating vendor data requirements for a product component downstream from a root node in the supply chain to a leaf node in the supply chain producing a portion of the product component. The method further can include verifying vendor data at each node in the supply chain according to the vendor data requirements.

Abstract: Embodiments of the present invention address deficiencies of the art in respect to manufacturing production and provide a method, system and computer program product for mass production planning and routing. In one embodiment of the invention, a method for mass production planning and routing can be provided. The method can include initiating a production process sequence to produce a product according to an initial routing receiving a request to change the initial routing to a new routing, dynamically comparing the initial routing to the new routing, removing each production process from the new routing that had already been completed in the initial routing, and resuming the production process sequence with the new routing.

Abstract: A method is provided for use in connection with build ahead configurations (BAC's), for enabling a manufacturer to quickly identify the available BAC that is most suitable for use in completing a product order. In one embodiment, directed to a method for increasing efficiency in constructing individual products of a particular product type, each individual product has an associated specification set. A number of BAC's are initially constructed, wherein each BAC comprises an at least partially complete product of the particular type, and likewise has an associated specification set. An order is received for an individual product of the particular type, wherein the order defines each specification in the specification set for the ordered product.

Abstract: The illustrative embodiments provide a computer implemented method, apparatus, and computer usable program code for processing orders. A request for delivery by a requested delivery date is received for an order having an original delivery date. The ordered product is broken down into one or more materials required for manufacturing the ordered product. For at least one material required for manufacturing the ordered product, a date when an engineering change becomes effective for the material is specified. An alternate bill of materials is created based on the specified date when the engineering change becomes effective for the material. An alternate manufacturing plan based on the alternate bill of materials is created. Manufacturing is initiated based on the alternate manufacturing plan. If manufacturing can be completed in time for delivery by the requested delivery date, the original delivery date of the order is replaced with the requested delivery date.

Abstract: The illustrative embodiments provide a computer implemented method, apparatus, and computer usable program code for processing orders. A request for delivery by a requested delivery date is received for an order having an original delivery date. The ordered product is broken down into one or more materials required for manufacturing the ordered product. For at least one material required for manufacturing the ordered product, a date when an engineering change becomes effective for the material is specified. An alternate bill of materials is created based on the specified date when the engineering change becomes effective for the material. An alternate manufacturing plan based on the alternate bill of materials is created. Manufacturing is initiated based on the alternate manufacturing plan. If manufacturing can be completed in time for delivery by the requested delivery date, the original delivery date of the order is replaced with the requested delivery date.

Abstract: A computer implemented method, an apparatus, and computer usable program product for containing a defective product across a supply chain is provided. A data processing system receives a notice from a source supplier that a product is defective. The data processing system identifies an exposure level associated with the defective product, wherein the exposure level comprises a list of affected assemblies and a range of serial numbers associated with the affected assemblies. Responsive to identifying the exposure level, the data processing system notifies each supplier in the supply chain of the defective product.

Abstract: A computer implemented method, an apparatus, and computer usable program product for identifying a defective product is provided. A data processing system identifies a product status for products comprising at least one range of serial numbers. The data processing system then narrows the at least one range of serial numbers using a range flattening algorithm. The data processing system then applies a conditional mask algorithm to the at least one range of serial numbers to narrow the at least one range of serial numbers.

Abstract: A computer implemented method, apparatus, and computer program product for grouping orders. One or more original orders are received. The one or more original orders are grouped using grouping rules to form a set of grouped orders. Upon determining that the set of grouped orders cannot be completely filled, at least one short order is created. The at least one short order is grouped with the set of grouped orders using grouping rules to form a set of consolidated orders.

Abstract: A system for associating objects in a manufacturing process. In response to an occurrence of an event for an object, a time is recorded of the event for the object. Entries for parts and assemblies associated with the object are located within a database. An entry of the event for the object is created within the database. The entry includes the event for the object, the time of the event for the object, and the entries for the parts and the assemblies associated with the object.

Abstract: A computer implemented method, apparatus, and computer program product for managing variable regulatory compliance in a supply chain. The process identifies a variable regulatory compliance for a production order. Variable regulatory compliance is a percentage of a given attribute of the production order in compliance with order compliance rules. The process selects a set of compliant parts based on a compliant supply-to-demand ratio. The set of compliant parts is a minimum number of compliant parts required to satisfy variable regulatory compliance. The process selects a set of non-compliant parts based on a non-compliant supply-to-demand ratio. The process generates a list of recommended parts for use in manufacturing a product specified by the production order. The list of recommended parts comprises the set of compliant parts and the set of non-compliant parts.

Abstract: A computer implemented method, computer program product, and data processing system for managing proxy parts that are exchangeable based on an active exchangeable proxy part list, a production history, and a true demand. A production history is used to compile a list of active exchangeable proxy parts. The most available active exchangeable proxy part is chosen as a proxy part in a unit. The target part in the unit's production order is overridden with the newly assigned proxy part number. Following the implementation of the proxy part, the proxy part is recovered. The proxy part is returned to production inventory, where it may be reassigned as a proxy part or implemented as a production part.

Abstract: The illustrative embodiments provide a computer implemented method, apparatus, and computer usable program code for processing orders. A request for delivery by a requested delivery date is received for an order having an original delivery date. The ordered product is broken down into one or more materials required for manufacturing the ordered product. For at least one material required for manufacturing the ordered product, a date when an engineering change becomes effective for the material is specified. An alternate bill of materials is created based on the specified date when the engineering change becomes effective for the material. An alternate manufacturing plan based on the alternate bill of materials is created. Manufacturing is initiated based on the alternate manufacturing plan. If manufacturing can be completed in time for delivery by the requested delivery date, the original delivery date of the order is replaced with the requested delivery date.

Abstract: A process for managing a supply chain by automatically analyzing shifting demand for personalized parts is provided. A plurality of orders is received. The plurality orders form a demand. The demand results in a set of parts that need to be personalized. The demand is analyzed against the current parts in the existing inventory. The current parts necessary to fulfill the demand are determined. Instructions for personalizing the current parts to correspond with the demand are generated. The instructions are processed.

Abstract: A process for managing a supply chain by automatically analyzing shifting demand for personalized parts is provided. A plurality of orders is received. The plurality orders form a demand. The demand results in a set of parts that need to be personalized. The demand is analyzed against the current parts in the existing inventory. The current parts necessary to fulfill the demand are determined. Instructions for personalizing the current parts to correspond with the demand are generated. The instructions are processed.

Abstract: A method provides a self-learning mechanism for developing a database of information to be used in guiding selection of parts for temporary removal from a product, in order to reduce product dimensions for shipping and delivery or the like. In one embodiment a product is of a specified type, such as a specified computer product, and comprises a configuration of parts. A procedure is first carried out to select parts for removal from the product, in order to reduce one or more dimensions by pre-specified corresponding amounts. The selected parts are removed, and also listed in a Reduction History Record constructed to indicate the parts removed from successive orders of the specified product type. A work reduction unit is created that comprises the selected parts, and a routing is generated for the work unit, for use in guiding delivery and re-installation of the selected parts back into the product.