Patents by Inventor Matthew L. Fourney

Matthew L. Fourney has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7506751
    Abstract: In one embodiment, a conveyor system includes a conveyor belt having a plurality of conveyor belt rollers configured to divert objects on the conveyor belt, and a drive mechanism that engages the conveyor belt rollers, the drive mechanism being configured to drive the conveyor belt rollers, the drive mechanism being adjustable such that the conveyor belt rollers can be selectively driven in a first angular direction and a second, opposite angular direction so that objects can be selectively diverted to either side of the conveyor belt at a desired diverting angle. One version of the drive mechanism has drive rollers mounted in cartridges and rack gears engaging pinion gears on the cartridges to adjust the orientation of the drive rollers relative to the belt rollers to drive them in selectively opposite angular directions.
    Type: Grant
    Filed: May 20, 2008
    Date of Patent: March 24, 2009
    Assignee: Laitram, L.L.C.
    Inventor: Matthew L. Fourney
  • Publication number: 20090008218
    Abstract: A belt conveyor and a method for accelerating articles conveyed atop a moving conveyor belt. The conveyor belt includes rollers that are arranged to rotate on axes transverse to the direction of belt travel. The rollers have a large-diameter portion on which conveyed articles ride and one or more smaller-diameter portions that can be engaged by a bearing surface to rotate the rollers as the conveyor belt advances in the direction of belt travel. Articles atop the large-diameter portion are propelled in the conveying direction at a speed greater than twice the forward speed of the belt.
    Type: Application
    Filed: July 3, 2007
    Publication date: January 8, 2009
    Applicant: LAITRAM, L.L.C.
    Inventor: Matthew L. Fourney
  • Patent number: 7461739
    Abstract: In one embodiment, a conveyor system includes a conveyor belt having a plurality of conveyor belt rollers configured to divert objects on the conveyor belt, and a drive mechanism that engages the conveyor belt rollers, the drive mechanism being configured to drive the conveyor belt rollers, the drive mechanism being adjustable such that the conveyor belt rollers can be selectively driven in a first angular direction and a second, opposite angular direction so that objects can be selectively diverted to either side of the conveyor belt at a desired diverting angle.
    Type: Grant
    Filed: January 25, 2007
    Date of Patent: December 9, 2008
    Assignee: Laitram, L.L.C.
    Inventor: Matthew L. Fourney
  • Publication number: 20080264757
    Abstract: A conveyor includes a conveyor belt, a plurality of rollers, and a flight. The rollers have lower surfaces configured to engage a roller-engagement surface, and upper surfaces that substantially form a plane, such that the rollers engage the roller-engagement surface and rotate to move an object supported by the rollers over the plane. The flight includes a cam configured to engage a cam surface below the conveyor belt to impart a moment on the flight, and a projection that responds to the moment by rotating from a retracted position to an extended position.
    Type: Application
    Filed: December 14, 2006
    Publication date: October 30, 2008
    Applicant: MATERIALS HANDLING SYSTEMS, INC.
    Inventor: Matthew L. Fourney
  • Publication number: 20080251359
    Abstract: In one embodiment, a conveyor belt includes multiple roller sets, each roller set including a first roller and a second roller, the first and second rollers being placed in contact with each other such that driving of one of the rollers in a first angular direction causes rotation of the other roller in a second, opposite angular direction.
    Type: Application
    Filed: March 25, 2008
    Publication date: October 16, 2008
    Applicant: LAITRAM, L.L.C.
    Inventor: Matthew L. Fourney
  • Patent number: 7426992
    Abstract: Disclosed is a conveyor system for evenly spacing conveyed objects. The conveyor system includes a conveyor belt that includes a conveyor having cavities, rollers in some of the cavities and a positioning component. The conveyor system further includes a conveyor drive coupled to the conveyor system and a roller engagement surface positioned adjacent the conveyor belt and configured to engage the plurality of rollers.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: September 23, 2008
    Assignee: Laitram, L.L.C.
    Inventor: Matthew L. Fourney
  • Publication number: 20080217138
    Abstract: In one embodiment, a conveyor system includes a conveyor belt having a plurality of conveyor belt rollers configured to divert objects on the conveyor belt, and a drive mechanism that engages the conveyor belt rollers, the drive mechanism being configured to drive the conveyor belt rollers, the drive mechanism being adjustable such that the conveyor belt rollers can be selectively driven in a first angular direction and a second, opposite angular direction so that objects can be selectively diverted to either side of the conveyor belt at a desired diverting angle. One version of the drive mechanism has drive rollers mounted in cartridges and rack gears engaging pinion gears on the cartridges to adjust the orientation of the drive rollers relative to the belt rollers to drive them in selectively opposite angular directions.
    Type: Application
    Filed: May 20, 2008
    Publication date: September 11, 2008
    Applicant: LAITRAM, L.L.C.
    Inventor: Matthew L. Fourney
  • Publication number: 20080121495
    Abstract: An alignment conveyor for aligning articles along a side of the conveyor without changing their orientation. The conveyor includes a conveyor belt having article-supporting rollers rotating in a direction oblique to the direction of belt travel as the belt advances. The rollers direct the articles to a side of the belt. A sideguard, formed by a series of plates or an array of rotatable elements, advances with the belt in the direction of belt travel and receives and aligns the articles without causing them to rotate on contact.
    Type: Application
    Filed: November 29, 2006
    Publication date: May 29, 2008
    Inventors: Eric M. Pressler, Mark Costanzo, Matthew L. Fourney
  • Patent number: 7360641
    Abstract: In one embodiment, a conveyor belt includes multiple roller sets, each roller set including a first roller and a second roller, the first and second rollers being placed in contact with each other such that driving of one of the rollers in a first angular direction causes rotation of the other roller in a second, opposite angular direction.
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: April 22, 2008
    Assignee: Laitram, L.L.C.
    Inventor: Matthew L. Fourney
  • Patent number: 7344018
    Abstract: A conveyor and associated method for diverting closely spaced articles conveyed along the conveyor. The conveyor includes a conveyor belt with belt rollers oriented to rotate on axes oblique to the direction of belt travel. A series of arrays of bearing surface elements are arranged end to end along the length of the conveyor. The bearing surfaces may be static or rotational. Each array defines a roller-control zone in which the array is selectively activated with its bearing surface elements in contract with the belt rollers or deactivated with its bearing surface elements out of contact with the belt rollers. As the belt advances through an activated roller-control zone, the belt rollers rotate to propel a conveyed article toward a side of the belt. The contiguous roller-control zones are sequentially activated and deactivated to direct articles to the side and off the belt or to let them pass straight through.
    Type: Grant
    Filed: June 1, 2005
    Date of Patent: March 18, 2008
    Assignee: Laitram, L.L.C.
    Inventors: Mark Costanzo, Eric M. Pressler, Matthew L. Fourney
  • Patent number: 7311192
    Abstract: Methods and apparatus for a conveyor system for evenly spacing conveyed objects are provided. In one embodiment, the conveyor system includes a conveyor belt that includes a conveyor having cavities, rollers in some of cavities, and a positioning component. The conveyor system further includes a conveyor drive coupled to the conveyor system and a roller engagement surface positioned adjacent the conveyor belt and configured to engage the plurality of rollers.
    Type: Grant
    Filed: August 15, 2005
    Date of Patent: December 25, 2007
    Assignee: Laitram, L.L.C.
    Inventor: Matthew L. Fourney
  • Patent number: 7284653
    Abstract: Apparatus and methods using conveyor belts with activated diverting rollers to maintain the leading edge of a conveyed article while changing the direction of conveyance. A first conveyor belt advancing in a first direction abuts a second conveyor belt advancing in a second direction transverse to the first direction. Both conveyor belts have diverting rollers that rotate on axes oblique to the direction of conveyance. The diverting rollers of each are activated by rolling on an underlying bearing surface to rotate in the vicinity of the junction of the two conveyor belts. The diverting rollers in the first conveyor belt direct the article toward the second conveyor belt. The rollers in the second conveyor belt direct the article toward a side of the second conveyor belt. An article lying on both belts simultaneously rotates by the combined action of the two sets of diverting rollers acting on opposite ends of the article.
    Type: Grant
    Filed: March 23, 2006
    Date of Patent: October 23, 2007
    Assignee: Laitram, L.L.C.
    Inventors: Matthew L. Fourney, Christoph Lemm
  • Patent number: 7249669
    Abstract: Disclosed are conveyors and methods for making and using a conveyor. In some embodiments, the conveyor comprises a modular conveyor belt that includes at least one mat-top chain having at least one cavity and at least one first roller disposed in the cavity of the mat-top chain. The conveyor further includes a longitudinal second roller that operatively couples to the first roller such that the longitudinal second roller and the first roller are rotating as the conveyor belt travels along the longitudinal second roller. In another embodiment, the method for making a conveyor may comprise the steps of linking a plurality of mat-top chains together to form a modular conveyor belt; disposing a first roller into a cavity of the mat-top chain; and placing a longitudinal second roller underneath the conveyor belt such that as the conveyor belt travels along the longitudinal second roller, the first roller operatively couples to the longitudinal second roller causing the second roller and the first roller to rotate.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: July 31, 2007
    Assignee: Laitram, L.L.C.
    Inventor: Matthew L. Fourney
  • Patent number: 7191894
    Abstract: A conveyor constructed of a single belt or a plurality of abutting belts arranged side by side in the conveyor, in which the belt or belts have rollers arranged to rotate on axes oriented at multiple angles oblique to the direction of belt travel. A gradual or monotonic, stepped change in the axes of the rollers across the width of the conveyor can be used to make a conveyor capable of converting a mass flow of articles into a single stream of separated articles.
    Type: Grant
    Filed: April 4, 2005
    Date of Patent: March 20, 2007
    Assignee: Laitram, L.L.C.
    Inventors: Mark Costanzo, Matthew L. Fourney
  • Patent number: 6968941
    Abstract: Disclosed are conveyors and methods for making the conveyors. In one embodiment, a conveyor comprises a modular conveyor belt that includes a plurality of mat-top chains having a plurality of cavities and a plurality of first rollers disposed in the cavities of the mat-top chains. The conveyor further includes at least one second roller that operatively couples to the first rollers such that the first rollers rotate as the conveyor belt travels along the second roller. The invention can also be construed as providing the method for conveying objects. The method can comprise the steps of driving a modular conveyor belt in a direction of belt travel; rotating a plurality of first rollers disposed into the modular conveyor belt in a manner in which slippage of the first rollers is reduced; and conveying objects on the modular conveyor belt using the rotating first rollers.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: November 29, 2005
    Assignee: Materials Handling Systems, Inc.
    Inventor: Matthew L. Fourney
  • Publication number: 20040011180
    Abstract: A container opening machine is disclosed. In one embodiment, the machine comprises a clamping mechanism that is configured to firmly clamp at least one container, the clamping mechanism being positionable in open and closed positions, and a cutting mechanism that is configured to cut the at least one container open while the at least one container is clamped by the clamping mechanism.
    Type: Application
    Filed: July 16, 2002
    Publication date: January 22, 2004
    Applicant: Materials Handling Systems, Inc.
    Inventor: Matthew L. Fourney