Patents by Inventor Matthew W. Simone

Matthew W. Simone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220193506
    Abstract: A wood-style golf club head includes a strike face and a body that cooperate to define a hollow internal club head volume. The strike face formed from a strike plate having an outer perimeter and a frame surrounding the strike plate. The strike plate is affixed to the frame across the entire outer perimeter. The strike plate and frame define a continuous ball striking surface that has a surface texture characteristic of milling that extends continuously across both the strike plate and the frame.
    Type: Application
    Filed: March 10, 2022
    Publication date: June 23, 2022
    Inventors: Erik M. Henrikson, Matthew W. Simone, Yujen Huang, Ryan M. Stokke
  • Publication number: 20220193753
    Abstract: A method of manufacturing a forged iron type golf club head with a cavity. The method of manufacturing comprises forming a billet into an intermediate club head body with a strike face comprising an upper region and a lower region; hot pressing a cavity into the rear portion of the intermediate body; and bending the strike face of the intermediate club head body to form a golf club head with a cavity and a planar strike face. Other embodiments are disclosed.
    Type: Application
    Filed: March 11, 2022
    Publication date: June 23, 2022
    Inventors: Yujen Huang, Erik M. Henrikson, Matthew W. Simone
  • Publication number: 20220176210
    Abstract: The invention described herein is an iron-type golf club head having an optimized mass distribution while also having the aesthetics of a full muscle-back iron. The iron-type golf club head comprises a main club head body, a lightweight, back-cavity insert, and a void within the lightweight, back-cavity insert configured to receive a CTP weight capable of adjusting mass characteristics of the iron-type golf club head.
    Type: Application
    Filed: February 22, 2022
    Publication date: June 9, 2022
    Inventors: Yujen Huang, Erik M. Henrikson, Matthew W. Simone
  • Publication number: 20220111266
    Abstract: A golf club head includes a crown surface having an apex at a highest point and extending between the face, the rear, the heel and the toe of the golf club head. The golf club head also includes a plurality of crown turbulators projecting from the surface of the crown and located between the face and the apex, wherein each adjacent pair of crown turbulators is separate and spaced apart to define a space between the adjacent pair of crown turbulators.
    Type: Application
    Filed: December 22, 2021
    Publication date: April 14, 2022
    Inventors: Erik M. Henrikson, Paul D. Wood, John Hart, Marty R. Jertson, Ryan M. Stokke, Xiaojian Chen, Matthew W. Simone, Yujen Huang
  • Publication number: 20220112570
    Abstract: Embodiments are described herein of a bifurcated heat treatment apparatus and methods for localized heat treatment of a golf club hosel or golf club head. The heat treating method comprises a bifurcated process in which the golf club head is treated in the first heating unit via induction heating and then moved to the second heating unit for convection heating. Both steps are to localize the hosel heat treatment. The heat treatment apparatus may also include a cooling component, such as a heat sink, to ensure the body of the club head remains at the correct temperature during the second heating stage when the hosel is heated in isolation. The overall bifurcated method and apparatus of the localized heat treatment leads to a hosel or golf club head with at least two different hardness values to allow for manipulation of the material without cracking or fracturing.
    Type: Application
    Filed: December 22, 2021
    Publication date: April 14, 2022
    Inventors: Dave Wu, Tyler Shaw, Matthew W. Simone, Yujen Huang
  • Publication number: 20220105394
    Abstract: Embodiments of a golf club head comprising a body having a body material density, a strike face having a strike face material density, and a coating comprising a coating material having a coating material density greater than the body material density or the strike face material density are described herein.
    Type: Application
    Filed: December 14, 2021
    Publication date: April 7, 2022
    Inventors: Matthew W. Simone, Ryan M. Stokke
  • Patent number: 11278774
    Abstract: A wood-style golf club head includes a strike face and a body that cooperate to define a hollow internal club head volume. The strike face formed from a strike plate having an outer perimeter and a frame surrounding the strike plate. The strike plate is affixed to the frame across the entire outer perimeter. The strike plate and frame define a continuous ball striking surface that has a surface texture characteristic of milling that extends continuously across both the strike plate and the frame.
    Type: Grant
    Filed: December 8, 2020
    Date of Patent: March 22, 2022
    Assignee: Karsten Manufacturing Corporation
    Inventors: Erik M. Henrikson, Matthew W. Simone, Yujen Huang, Ryan M. Stokke
  • Patent number: 11273486
    Abstract: A method of manufacturing a forged iron type golf club head with a cavity. The method of manufacturing comprises forming a billet into an intermediate club head body with a strike face comprising an upper region and a lower region; hot pressing a cavity into the rear portion of the intermediate body; and bending the strike face of the intermediate club head body to form a golf club head with a cavity and a planar strike face. Other embodiments are disclosed.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: March 15, 2022
    Assignee: Karsten Manufacturing Corporation
    Inventors: Yujen Huang, Erik M. Henrikson, Matthew W. Simone
  • Patent number: 11253758
    Abstract: The invention described herein is an iron-type golf club head having an optimized mass distribution while also having the aesthetics of a full muscle-back iron. The iron-type golf club head comprises a main club head body, a lightweight, back-cavity insert, and a void within the lightweight, back-cavity insert configured to receive a CTP weight capable of adjusting mass characteristics of the iron-type golf club head.
    Type: Grant
    Filed: April 24, 2020
    Date of Patent: February 22, 2022
    Assignee: Karsten Manufacturing Corporation
    Inventors: Yujen Huang, Erik M. Henrikson, Matthew W. Simone
  • Publication number: 20220023725
    Abstract: Embodiments of golf club head faceplates comprising a lattice to improve the energy storage capabilities and minimize stress concentrations are described herein. The lattice can comprise a plurality of flexure shapes that facilitate in faceplate bending. The flexure shapes of the lattice can comprise a reentrant, concave, or non-convex shape. The lattice can comprise at least one repeating pattern of flexure shapes that can be interconnected or spaced apart. During golf ball impacts, the flexure shapes flex to store energy through linear and torsional bending.
    Type: Application
    Filed: October 4, 2021
    Publication date: January 27, 2022
    Inventors: Clayson C. Spackman, Matthew W. Simone
  • Publication number: 20220016498
    Abstract: A wood-style golf club head includes a strike face and a body that cooperate to define a hollow internal club head volume. The strike face formed from a strike plate having an outer perimeter and a frame surrounding the strike plate. The strike plate is affixed to the frame across the entire outer perimeter. The strike plate and frame define a continuous ball striking surface that has a surface texture characteristic of milling that extends continuously across both the strike plate and the frame.
    Type: Application
    Filed: September 30, 2021
    Publication date: January 20, 2022
    Inventors: Erik M. Henrikson, Matthew W. Simone, Yujen Huang
  • Publication number: 20220010419
    Abstract: Embodiments of multi-process hardened golf club heads and methods of multi-process hardening of golf club heads are generally described herein. Other embodiments and methods may be described and claimed.
    Type: Application
    Filed: September 13, 2021
    Publication date: January 13, 2022
    Inventor: Matthew W. Simone
  • Patent number: 11213725
    Abstract: A golf club head includes a crown surface having an apex at a highest point and extending between the face, the rear, the heel and the toe of the golf club head. The golf club head also includes a plurality of crown turbulators projecting from the surface of the crown and located between the face and the apex, wherein each adjacent pair of crown turbulators is separate and spaced apart to define a space between the adjacent pair of crown turbulators.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: January 4, 2022
    Assignee: Karsten Manufacturing Corporation
    Inventors: Erik M. Henrikson, Paul D. Wood, John Hart, Marty R. Jertson, Ryan M. Stokke, Xiaojian Chen, Matthew W. Simone, Yujen Huang
  • Patent number: 11208701
    Abstract: Embodiments are described herein of a bifurcated heat treatment apparatus and methods for localized heat treatment of a golf club hosel or golf club head. The heat treating method comprises a bifurcated process in which the golf club head is treated in the first heating unit via induction heating and then moved to the second heating unit for convection heating. Both steps are to localize the hosel heat treatment. The heat treatment apparatus may also include a cooling component, such as a heat sink, to ensure the body of the club head remains at the correct temperature during the second heating stage when the hosel is heated in isolation. The overall bifurcated method and apparatus of the localized heat treatment leads to a hosel or golf club head with at least two different hardness values to allow for manipulation of the material without cracking or fracturing.
    Type: Grant
    Filed: August 18, 2017
    Date of Patent: December 28, 2021
    Assignee: Karsten Manufacturing Corporation
    Inventors: Dave Wu, Tyler Shaw, Matthew W. Simone, Yujen Huang
  • Patent number: 11198042
    Abstract: Embodiments of a golf club head comprising a body having a body material density, a strike face having a strike face material density, and a coating comprising a coating material having a coating material density greater than the body material density or the strike face material density are described herein.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: December 14, 2021
    Assignee: KARSTEN MANUFACTURING CORPORATION
    Inventors: Matthew W. Simone, Ryan M. Stokke
  • Publication number: 20210362012
    Abstract: The golf club head described herein has a metal alloy strikeface formed from a faceplate having an off-axis directional grain structure. The directional grain structure can be formed of elongated grains. The faceplate can have a horizontal reference axis, extending in a heel to toe direction. The elongated grains can be angled in a longitudinal direction that is offset from the horizontal reference axis by an angle of between 5 and 85 degrees. The directional grain structure can be oriented from a low-heel region to a high-toe region of the strikeface. In some embodiments, the golf club head can have a relatively uniform characteristic time (CT) across the strikeface. Specifically, a CT differential across the strikeface can be between 0 and 7 ?s.
    Type: Application
    Filed: May 19, 2021
    Publication date: November 25, 2021
    Inventor: Matthew W. Simone
  • Publication number: 20210339092
    Abstract: Embodiments of golf club head faceplates comprising a lattice to improve the energy storage capabilities and minimize stress concentrations are described herein. The lattice can comprise a plurality of flexure shapes that facilitate in faceplate bending. The flexure shapes of the lattice can comprise a reentrant, concave, or non-convex shape. The lattice can comprise at least one repeating pattern of flexure shapes that can be interconnected or spaced apart. During golf ball impacts, the flexure shapes flex to store energy through linear and torsional bending.
    Type: Application
    Filed: July 12, 2021
    Publication date: November 4, 2021
    Inventors: Clayson C. Spackman, Matthew W. Simone
  • Patent number: 11161020
    Abstract: A wood-style golf club head includes a strike face and a body that cooperate to define a hollow internal club head volume. The strike face formed from a strike plate having an outer perimeter and a frame surrounding the strike plate. The strike plate is affixed to the frame across the entire outer perimeter. The strike plate and frame define a continuous ball striking surface that has a surface texture characteristic of milling that extends continuously across both the strike plate and the frame.
    Type: Grant
    Filed: July 27, 2020
    Date of Patent: November 2, 2021
    Assignee: Karsten Manufacturing Corporation
    Inventors: Erik M. Henrikson, Matthew W. Simone, Yujen Huang
  • Patent number: 11154754
    Abstract: A method of forming a golf club head assembly includes aligning a faceplate with a recess of a club head; welding the faceplate to the club head; then, after welding the faceplate, heating the club head and the faceplate to at least a solvus temperature of the faceplate for a predetermined amount of time; and then, after heating the club head and the faceplate, allowing the club head and the faceplate to air cool.
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: October 26, 2021
    Assignee: Karsten Manufacturing Corporation
    Inventors: Matthew W. Simone, Evan R. Greer, Ryan M. Stokke
  • Patent number: 11058929
    Abstract: Embodiments of golf club head faceplates comprising a lattice to improve the energy storage capabilities and minimize stress concentrations are described herein. The lattice can comprise a plurality of flexure shapes that facilitate in faceplate bending. The flexure shapes of the lattice can comprise a reentrant, concave, or non-convex shape. The lattice can comprise at least one repeating pattern of flexure shapes that can be interconnected or spaced apart. During golf ball impacts, the flexure shapes flex to store energy through linear and torsional bending.
    Type: Grant
    Filed: May 21, 2020
    Date of Patent: July 13, 2021
    Assignee: Karsten Manufacturing Corporation
    Inventors: Clayson C. Spackman, Matthew W. Simone