Patents by Inventor Matthew W. Simone

Matthew W. Simone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10258837
    Abstract: A method of forming a golf club head assembly includes aligning a faceplate with a recess of a club head; welding the faceplate to the club head; then, after welding the faceplate, heating the club head and the faceplate to at least a solvus temperature of the faceplate for a predetermined amount of time; and then, after heating the club head and the faceplate, allowing the club head and the faceplate to air cool.
    Type: Grant
    Filed: December 1, 2017
    Date of Patent: April 16, 2019
    Assignee: Karsten Manufacturing Corporation
    Inventors: Matthew W. Simone, Evan R. Greer, Ryan M. Stokke
  • Patent number: 10260138
    Abstract: The present disclosure relates to methods for forming a golf club head assembly using a combination of different, but separate heat treatments for the golf club head body and high strength faceplate, and vibrational waves to relive stress in the weld heat affected zones of the golf club body and face.
    Type: Grant
    Filed: November 17, 2016
    Date of Patent: April 16, 2019
    Assignee: Karsten Manufacturing Corporation
    Inventor: Matthew W. Simone
  • Patent number: 10195510
    Abstract: A golf alignment aid comprising: a first bracket including a first portion, a second portion adjacent to the first portion, and a third portion adjacent to the second portion; the second portion including a first channel and a second channel oriented parallel with the first channel, and a third channel configured to receive a first alignment stick, and a second bracket including a first rail slidably received within the first channel, a second rail oriented parallel with the first rail and slidably received within the second channel, and a cradle positioned between the first rail and the second rail; the cradle configured to receive a second alignment stick oriented perpendicular to the first alignment stick.
    Type: Grant
    Filed: August 21, 2017
    Date of Patent: February 5, 2019
    Assignee: Karsten Manufacturing Corporation
    Inventor: Matthew W. Simone
  • Publication number: 20180251870
    Abstract: A method of forming a golf club head assembly includes aligning a faceplate with a recess of a club head; welding the faceplate to the club head; then, after welding the faceplate, heating the club head and the faceplate to at least a solvus temperature of the faceplate for a predetermined amount of time; and then, after heating the club head and the faceplate, allowing the club head and the faceplate to air cool.
    Type: Application
    Filed: February 26, 2018
    Publication date: September 6, 2018
    Inventors: Matthew W. Simone, Evan R. Greer, Ryan M. Stokke
  • Publication number: 20180236316
    Abstract: Embodiments of golf club heads having a hydrophobic surface and methods to manufacture such golf club heads are generally described herein. The golf club heads are configured to comprise a ball-striking face and at least two channels formed therein. The channels are separated by a land portion of the ball-striking face extending therebetween. The land portion is associated with at least a first step portion extending at a first elevation and a second step portion extending at a second elevation, the second elevation being higher than the first elevation relative to a bottom of the channels. Each of the first and second step portions is so dimensioned as to be associated with a substantially hydrophobic contact angle.
    Type: Application
    Filed: April 20, 2018
    Publication date: August 23, 2018
    Inventor: Matthew W. Simone
  • Publication number: 20180209010
    Abstract: The present disclosure relates to methods for forming a golf club head assembly using a combination of different, but separate heat treatments for the golf club head body and high strength faceplate, and vibrational waves to relive stress in the weld heat affected zones of the golf club body and face.
    Type: Application
    Filed: March 16, 2018
    Publication date: July 26, 2018
    Inventors: Matthew W. Simone, Travis D. Milleman, Martin R. Jertson
  • Publication number: 20180169485
    Abstract: A wood-style golf club head includes a strike face and a body that cooperate to define a hollow internal club head volume. The strike face formed from a strike plate having an outer perimeter and a frame surrounding the strike plate. The strike plate is affixed to the frame across the entire outer perimeter. The strike plate and frame define a continuous ball striking surface that has a surface texture characteristic of milling that extends continuously across both the strike plate and the frame.
    Type: Application
    Filed: December 19, 2017
    Publication date: June 21, 2018
    Inventors: Erik M. Henrikson, Matthew W. Simone, Yujen Huang
  • Patent number: 9975017
    Abstract: Embodiments of golf club heads having a hydrophobic surface and methods to manufacture such golf club heads are generally described herein. The golf club heads are configured to comprise a ball-striking face and at least two channels formed therein. The channels are separated by a land portion of the ball-striking face extending therebetween. The land portion is associated with at least a first step portion extending at a first elevation and a second step portion extending at a second elevation, the second elevation being higher than the first elevation relative to a bottom of the channels. Each of the first and second step portions is so dimensioned as to be associated with a substantially hydrophobic contact angle.
    Type: Grant
    Filed: May 3, 2017
    Date of Patent: May 22, 2018
    Assignee: Karsten Manufacturing Corporation
    Inventor: Matthew W. Simone
  • Publication number: 20180133564
    Abstract: Embodiments of a golf club head comprising a body having a body material density, a strike face having a strike face material density, and a coating comprising a coating material having a coating material density greater than the body material density or the strike face material density are described herein.
    Type: Application
    Filed: January 16, 2018
    Publication date: May 17, 2018
    Inventors: Matthew W. Simone, Ryan M. Stokke
  • Patent number: 9938601
    Abstract: A method of forming a golf club head assembly includes aligning a faceplate with a recess of a club head; welding the faceplate to the club head; then, after welding the faceplate, heating the club head and the faceplate to at least a solvus temperature of the faceplate for a predetermined amount of time; and then, after heating the club head and the faceplate, allowing the club head and the faceplate to air cool.
    Type: Grant
    Filed: February 17, 2016
    Date of Patent: April 10, 2018
    Assignee: Karsten Manufacturing Corporation
    Inventors: Matthew W. Simone, Evan R. Greer, Ryan M. Stokke
  • Publication number: 20180093142
    Abstract: A method of forming a golf club head assembly includes aligning a faceplate with a recess of a club head; welding the faceplate to the club head; then, after welding the faceplate, heating the club head and the faceplate to at least a solvus temperature of the faceplate for a predetermined amount of time; and then, after heating the club head and the faceplate, allowing the club head and the faceplate to air cool.
    Type: Application
    Filed: December 1, 2017
    Publication date: April 5, 2018
    Inventors: Matthew W. Simone, Evan R. Greer, Ryan M. Stokke
  • Patent number: 9926615
    Abstract: A method of forming a golf club head assembly includes aligning a faceplate with a recess of a club head; welding the faceplate to the club head; then, after welding the faceplate, heating the club head and the faceplate to at least a solvus temperature of the faceplate for a predetermined amount of time; and then, after heating the club head and the faceplate, allowing the club head and the faceplate to air cool.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: March 27, 2018
    Assignee: Karsten Manufacturing Corporation
    Inventors: Matthew W. Simone, Evan R. Greer, Ryan M. Stokke
  • Publication number: 20180080098
    Abstract: Embodiments of multi-process hardened golf club heads and methods of multi-process hardening of golf club heads are generally described herein. Other embodiments and methods may be described and claimed.
    Type: Application
    Filed: September 15, 2017
    Publication date: March 22, 2018
    Inventor: Matthew W. Simone
  • Publication number: 20180056164
    Abstract: A golf alignment aid comprising: a first bracket including a first portion, a second portion adjacent to the first portion, and a third portion adjacent to the second portion; the second portion including a first channel and a second channel oriented parallel with the first channel, and a third channel configured to receive a first alignment stick, and a second bracket including a first rail slidably received within the first channel, a second rail oriented parallel with the first rail and slidably received within the second channel, and a cradle positioned between the first rail and the second rail; the cradle configured to receive a second alignment stick oriented perpendicular to the first alignment stick.
    Type: Application
    Filed: August 21, 2017
    Publication date: March 1, 2018
    Inventor: Matthew W. Simone
  • Publication number: 20180051354
    Abstract: Embodiments are described herein of a bifurcated heat treatment apparatus and methods for localized heat treatment of a golf club hosel or golf club head. The heat treating method comprises a bifurcated process in which the golf club head is treated in the first heating unit via induction heating and then moved to the second heating unit for convection heating. Both steps are to localize the hosel heat treatment. The heat treatment apparatus may also include a cooling component, such as a heat sink, to ensure the body of the club head remains at the correct temperature during the second heating stage when the hosel is heated in isolation. The overall bifurcated method and apparatus of the localized heat treatment leads to a hosel or golf club head with at least two different hardness values to allow for manipulation of the material without cracking or fracturing.
    Type: Application
    Filed: August 18, 2017
    Publication date: February 22, 2018
    Inventors: Dave Wu, Tyler Shaw, Matthew W. Simone, Yujen Huang
  • Patent number: 9737771
    Abstract: Embodiments of golf club heads having a hydrophobic surface and methods to manufacture such golf club heads are generally described herein. The golf club heads are configured to comprise a ball-striking face and at least two channels formed therein. The channels are separated by a land portion of the ball-striking face extending therebetween. The land portion is associated with at least a first step portion extending at a first elevation and a second step portion extending at a second elevation, the second elevation being higher than the first elevation relative to a bottom of the channels. Each of the first and second step portions is so dimensioned as to be associated with a substantially hydrophobic contact angle.
    Type: Grant
    Filed: July 3, 2014
    Date of Patent: August 22, 2017
    Assignee: Karsten Manufacturing Corporation
    Inventor: Matthew W. Simone
  • Publication number: 20170232310
    Abstract: Embodiments of golf club heads having a hydrophobic surface and methods to manufacture such golf club heads are generally described herein. The golf club heads are configured to comprise a ball-striking face and at least two channels formed therein. The channels are separated by a land portion of the ball-striking face extending therebetween. The land portion is associated with at least a first step portion extending at a first elevation and a second step portion extending at a second elevation, the second elevation being higher than the first elevation relative to a bottom of the channels. Each of the first and second step portions is so dimensioned as to be associated with a substantially hydrophobic contact angle.
    Type: Application
    Filed: May 3, 2017
    Publication date: August 17, 2017
    Inventor: Matthew W. Simone
  • Publication number: 20170182377
    Abstract: Described herein is a golf club head comprising a faceplate, and a body, at least one of the faceplate and the body comprising a stronger, more flexible, and/or lighter having a density, a yield stress, a modulus of elasticity, a specific strength measured as the ratio of the yield stress to the density, and a specific flexibility measured as the ratio of the yield stress to the modulus of elasticity.
    Type: Application
    Filed: December 22, 2016
    Publication date: June 29, 2017
    Inventors: Matthew W. Simone, Eric J. Morales, Cory S. Bacon, Ryan M. Stokke
  • Publication number: 20170145550
    Abstract: The present disclosure relates to methods for forming a golf club head assembly using a combination of different, but separate heat treatments for the golf club head body and high strength faceplate, and vibrational waves to relive stress in the weld heat affected zones of the golf club body and face.
    Type: Application
    Filed: November 17, 2016
    Publication date: May 25, 2017
    Inventor: Matthew W. Simone
  • Publication number: 20170007893
    Abstract: Some embodiments include a club head with a bounded face to body yield strength ratio. Other embodiments of related club heads and methods are also disclosed.
    Type: Application
    Filed: September 26, 2016
    Publication date: January 12, 2017
    Inventors: Ryan M. Stokke, Eric J. Morales, Matthew W. Simone