Patents by Inventor Michael Coates
Michael Coates has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20150240065Abstract: Blended fluoropolymer compositions are provided. In one embodiment, a liquid dispersion of a first fluoropolymer is blended with a liquid dispersion of a second fluoropolymer. The first fluoropolymer may be polytetrafluoroethylene (PTFE), such as a low molecular weight PTFE (LPTFE) that has been polymerized via a dispersion or emulsion polymerization process, and which has not been agglomerated, irradiated, or thermally degraded. The LPTFE may be in the form of an aqueous dispersion, having a mean particle size of less than 1.0 microns (m), with the LPTFE having a first melt temperature (Tm) of 332° C. or less. The second fluoropolymer may be a melt processible fluoropolymer (MPF), such as methylfluoroalkoxy (MFA), fluorinated ethylene propylene (FEP), or perfluoroalkoxy (PFA), for example, in the form of an aqueous dispersion, and having a mean particle size of less than 1.0 microns (m).Type: ApplicationFiled: April 20, 2015Publication date: August 27, 2015Inventors: Leonard W. Harvey, Michael Coates, Julie K. Wright
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Patent number: 9074084Abstract: Blended fluoropolymer compositions are provided, in which a liquid dispersion of a first fluoropolymer is blended with a liquid dispersion of a second fluoropolymer. The first fluoropolymer may be polytetrafluoroethylene (PTFE), such as a low molecular weight PTFE (LPTFE) in the form of an aqueous dispersion having a mean particle size of less than 1.0 microns (?m) and a first melt temperature (Tm) of 332° C. or less. The second fluoropolymer may be a melt processable fluoropolymer (MPF), such as methylfluoroalkoxy (MFA), fluorinated ethylene propylene (FEP), or perfluoroalkoxy (PFA), for example, in the form of an aqueous dispersion having a mean particle size of less than 1.0 microns (?m). When the blended fluoropolymer composition is dried, a crystal structure representing a true alloy of the fluoropolymers is formed, having melt characteristics that differ from those of the individual fluoropolymers.Type: GrantFiled: November 15, 2011Date of Patent: July 7, 2015Assignee: Whitford CorporationInventors: Leonard W. Harvey, Michael Coates, Julie K. Wright
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Publication number: 20140205757Abstract: Blended fluoropolymer compositions are provided. In one embodiment, a liquid dispersion of a first fluoropolymer is blended with a liquid dispersion of a second fluoropolymer. The first fluoropolymer may be polytetrafluoroethylene (PTFE), such as a low molecular weight PTFE (LPTFE) that has been polymerized via a dispersion or emulsion polymerization process, and which has not been agglomerated, irradiated, or thermally degraded. The LPTFE may be in the form of an aqueous dispersion, having a mean particle size of less than 1.0 microns (?m), with the LPTFE having a first melt temperature (Tm) of 332° C. or less. The second fluoropolymer may be a melt processible fluoropolymer (MPF), such as perfluoromethylvinvyl ether (MFA), fluorinated ethylene propylene (FEP), or perfluoropropylvinvyl ether (PFA), for example, in the form of an aqueous dispersion, and having a mean particle size of less than 1.0 microns (?m).Type: ApplicationFiled: March 24, 2014Publication date: July 24, 2014Applicant: WHITFORD CORPORATIONInventors: Leonard W. Harvey, Michael Coates, Julie K. Wright
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Patent number: 8691344Abstract: Blended fluoropolymer compositions are provided. In one embodiment, a liquid dispersion of a first fluoropolymer is blended with a liquid dispersion of a second fluoropolymer. The first fluoropolymer may be polytetrafluoroethylene (PTFE), such as a low molecular weight PTFE (LPTFE) that has been polymerized via a dispersion or emulsion polymerization process, and which has not been agglomerated, irradiated, or thermally degraded. The LPTFE may be in the form of an aqueous dispersion, having a mean particle size of less than 1.0 microns (?m), with the LPTFE having a first melt temperature (Tm) of 332° C. or less. The second fluoropolymer may be a melt processible fluoropolymer (MPF), such as methylfluoroalkoxy (MFA), fluorinated ethylene propylene (FEP), or perfluoroalkoxy (PFA), for example, in the form of an aqueous dispersion, and having a mean particle size of less than 1.0 microns (?m).Type: GrantFiled: May 19, 2009Date of Patent: April 8, 2014Assignee: Whitford CorporationInventors: Leonard W. Harvey, Michael Coates, Julie K. Wright
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Patent number: 8166668Abstract: A method for the preparation of fluoropolymer powdered materials is disclosed. A suspension of solid fluoropolymer particles in a liquid carrier, preferably water, is frozen and the frozen carrier is then removed by sublimation at sub-atmospheric pressure to produce a dry powder of fluoropolymers particles.Type: GrantFiled: January 16, 2007Date of Patent: May 1, 2012Assignee: Whitford Plastics LimitedInventors: Michael Coates, Iaian Robert Whitlow, Terry Anderson
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Publication number: 20120076944Abstract: Blended fluoropolymer compositions are provided, in which a liquid dispersion of a first fluoropolymer is blended with a liquid dispersion of a second fluoropolymer. The first fluoropolymer may be polytetrafluoroethylene (PTFE), such as a low molecular weight PTFE (LPTFE) in the form of an aqueous dispersion having a mean particle size of less than 1.0 microns (?m) and a first melt temperature (Tm) of 332° C. or less. The second fluoropolymer may be a melt processible fluoropolymer (MPF), such as methylfluoroalkoxy (MFA), fluorinated ethylene propylene (FEP), or perfluoroalkoxy (PFA), for example, in the form of an aqueous dispersion having a mean particle size of less than 1.0 microns (?m). When the blended fluoropolymer composition is dried, a crystal structure representing a true alloy of the fluoropolymers is formed, having melt characteristics that differ from those of the individual fluoropolymers.Type: ApplicationFiled: November 15, 2011Publication date: March 29, 2012Applicant: WHITFORD CORPORATIONInventors: Leonard W. Harvey, Michael Coates, Julie K. Wright
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Patent number: 8053549Abstract: A method for the preparation of a modified fluoropolymer powdered material is disclosed. A suspension of solid fluoropolymer particles together with PTFE particles in an aqueous carrier, is frozen and the frozen carrier is then removed by sublimation at sub-atmospheric pressure to produce a dry powder of modified fluoropolymer particles.Type: GrantFiled: July 15, 2008Date of Patent: November 8, 2011Assignee: Whitford Plastics LimitedInventors: Andrew J. Melville, Leonard W. Harvey, Joel Ginies, Michael Coates, Julie K. Wright
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Publication number: 20110224350Abstract: A method for the preparation of a modified fluoropolymer powdered material is disclosed. A suspension of solid fluoropolymer particles together with SiC particles in an aqueous carrier, is frozen and the frozen carrier is then removed by sublimation at sub-atmospheric pressure to produce a dry powder of modified fluoropolymer particles.Type: ApplicationFiled: July 15, 2008Publication date: September 15, 2011Applicant: WHITFORD PLASTICS LIMITEDInventors: Michael Coates, Robert I. Whitlow, Joel Ginies, Julie K. Wright, Andrew J. Melville, Leonard W. Harvey
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Patent number: 7811631Abstract: Fluoropolymer particles are subjected to high energy treatment so as to change the chemical functionality of the particle surfaces and thereby change the surface characteristics of the particles. These characteristics improve the usefulness of these particles and can make them highly dispersible, even in water. The surface treated fluoropolymer particles are subject to a chemical crosslinking process, or alternatively, are subject to a high energy treatment process, and may optionally be pretreated with a macromolecular chemical species prior to the foregoing processes. The high energy treatment can be used to both surface treat the fluoropolymer particles and in some embodiments, may also cause chain scission of the fluoropolymers to thereby reduce the molecular weight of the fluoropolymer particles. The surface treated fluoropolymer particles can be used to form fluoropolymer coatings on various substrates.Type: GrantFiled: August 9, 2006Date of Patent: October 12, 2010Assignee: Laurel Products, LLCInventors: Michael Coates, Wes Demonde, Kurt Davidson
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Publication number: 20100204440Abstract: A method for the preparation of a modified fluoropolymer powdered material is disclosed. A suspension of solid fluoropolymer particles together with PTFE particles in an aqueous carrier, is frozen and the frozen carrier is then removed by sublimation at sub-atmospheric pressure to produce a dry powder of modified fluoropolymer particles.Type: ApplicationFiled: July 15, 2008Publication date: August 12, 2010Applicant: WHITFORD PLASTICS LIMITEDInventors: Andrew J. Melville, Leonard W. Harvey, Joel Gines, Michael Coates, Julie K. Wright
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Publication number: 20100132212Abstract: A method for the preparation of fluoropolymer powdered materials is disclosed. A suspension of solid fluoropolymer particles in a liquid carrier, preferably water, is frozen and the frozen carrier is then removed by sublimation at sub-atmospheric pressure to produce a dry powder of fluoropolymers particles.Type: ApplicationFiled: January 16, 2007Publication date: June 3, 2010Inventors: Michael Coates, Iaian Robert Whitlow, Terry Anderson
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Publication number: 20100050407Abstract: A method for repairing a damaged or corroded tong jaw having a jaw root and an original seating component. The method includes the steps of: (a) machining away corroded or damaged portions of the original seating component; (b) machining into a non-damaged portion of the original seating component and/or jaw root, thereby forming a machined base configured to receive a new seating component, the new seating component including a feature adapted for engaging the machined base. The new seating component is then connected onto the machined base.Type: ApplicationFiled: August 28, 2008Publication date: March 4, 2010Inventors: David A. Buck, Daniel S. Bangert, Rizal Masingkan, Michael Coates
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Publication number: 20090317553Abstract: Blended fluoropolymer compositions are provided. In one embodiment, a liquid dispersion of a first fluoropolymer is blended with a liquid dispersion of a second fluoropolymer. The first fluoropolymer may be polytetrafluoroethylene (PTFE), such as a low molecular weight PTFE (LPTFE) that has been polymerized via a dispersion or emulsion polymerization process, and which has not been agglomerated, irradiated, or thermally degraded. The LPTFE may be in the form of an aqueous dispersion, having a mean particle size of less than 1.0 microns (?m), with the LPTFE having a first melt temperature (Tm) of 332° C. or less. The second fluoropolymer may be a melt processible fluoropolymer (MPF), such as methylfluoroalkoxy (MFA), fluorinated ethylene propylene (FEP), or perfluoroalkoxy (PFA), for example, in the form of an aqueous dispersion, and having a mean particle size of less than 1.0 microns (?m).Type: ApplicationFiled: May 19, 2009Publication date: December 24, 2009Applicant: WHITFORD CORPORATIONInventors: Leonard W. Harvey, Michael Coates, Julie K. Wright
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Publication number: 20090110935Abstract: A fluoropolymer block copolymer containing a hydrofluorocarbon and a polyamide-based crosslinking agent crosslinked at a temperature above about 500° F. (about 260° C.). The crosslinked-block copolymer has compatibility with both non-hydrofluorocarbon-based fluoropolymers and engineered resins. Additionally, the block copolymer has unexpectedly high temperature stability, higher than each of the individual components.Type: ApplicationFiled: October 15, 2008Publication date: April 30, 2009Inventors: William Christopher Lewis, Marc W. F. Lewis, Helen Brain, Leonard Harvey, Kurt Mecray, Michael Coates
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Publication number: 20080081163Abstract: A thermoformable acoustic sheet formed by a compressed fibrous web includes high melt fibres and adhesive thermoplastic fibres in which the adhesive fibres are at least partially melted so that in the compressed web the adhesive fibres at least partially coat the high melt fibres and reduce the interstitial space in the fibre matrix. Also included are methods of producing a thermoformable acoustic sheet which includes heating a fibre web including high melt and adhesive thermoplastic fibres to at least partially melt the adhesive fibres and compressing the web to form a sheet so that the adhesive fibres at least partially coat the high melt fibres to reduce the interstitial space in the fibre matrix.Type: ApplicationFiled: April 10, 2007Publication date: April 3, 2008Applicant: I.N.C. Corporation Pty Ltd.Inventors: Michael Coates, Marek Kierzkowski
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Patent number: 7220483Abstract: Fluoropolymer particles are subjected to high energy treatment so as to change the chemical functionality of the particle surfaces and thereby change the surface characteristics of the particles. These characteristics improve the usefulness of these particles and can make them highly dispersible, even in water. The surface treated fluoropolymer particles are subject to a chemical crosslinking process, or alternatively, are subject to a high energy treatment process, and may optionally be pretreated with a macromolecular chemical species prior to the foregoing processes. The high energy treatment can be used to both surface treat the fluoropolymer particles and in some embodiments, may also cause chain scission of the fluoropolymers to thereby reduce the molecular weight of the fluoropolymer particles. The surface treated fluoropolymer particles can be used to form fluoropolymer coatings on various substrates.Type: GrantFiled: January 16, 2003Date of Patent: May 22, 2007Assignee: Laurel Products, LLCInventors: Michael Coates, Wes Demonde, Kurt Davidson
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Publication number: 20070059445Abstract: Fluoropolymer particles are subjected to high energy treatment so as to change the chemical functionality of the particle surfaces and thereby change the surface characteristics of the particles. These characteristics improve the usefulness of these particles and can make them highly dispersible, even in water. The surface treated fluoropolymer particles are subject to a chemical crosslinking process, or alternatively, are subject to a high energy treatment process, and may optionally be pretreated with a macromolecular chemical species prior to the foregoing processes. The high energy treatment can be used to both surface treat the fluoropolymer particles and in some embodiments, may also cause chain scission of the fluoropolymers to thereby reduce the molecular weight of the fluoropolymer particles. The surface treated fluoropolymer particles can be used to form fluoropolymer coatings on various substrates.Type: ApplicationFiled: August 9, 2006Publication date: March 15, 2007Applicant: LAUREL PRODUCT, LLCInventors: Michael Coates, Wes Demonde, Kurt Davidson
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Publication number: 20060090958Abstract: A thermo-formed acoustic product formed from an acoustic sheet with a relatively high flow resistance, and a layer of porous flow resistive spacer material attached to one side of the acoustic sheet and having a flow resistance substantially smaller than the acoustic sheet. The acoustic product has locally reactive acoustic behavior and an overall air flow resistance of between 2800 Rayls and 8000 Rayls. A decorative facing can be applied to the acoustic sheet.Type: ApplicationFiled: August 24, 2005Publication date: May 4, 2006Applicant: I.N.C. Corporation Pty. Ltd.Inventors: Michael Coates, Marek Kierzkowski, John Simmons, Bruce Gascoigne, Philip Gibbons
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Publication number: 20050096425Abstract: A process for stabilizing aqueous dispersions of polytetrafluoroethylene (PTFE) or co- and terpolymers of PTFE by adding a macromolecular species directly to the aqueous dispersion. Surprisingly, it has been observed that after the macromolecular species has been added to the dispersion of PTFE or co- and terpolymers of PTFE, the dispersions are very stable, do not readily coagulate, and remain stable even when subjected to freeze/melt cycles. The amount of macromolecular species which may be added may vary from about 0.1 wt. % to about 20.0 wt. %, for example, and suitable macromolecular species include polyacrylic acid (PAA), polyvinylalcohol (PVOH), polyethyleneimies (PEI), and polyethylene glycol (PEG), and others. The present method is particularly effective for stabilizing commercially available “unstabilized” aqueous dispersions of PTFE or co- and terpolymers of PTFE which do not include a surfactant or are substantially free of surfactant.Type: ApplicationFiled: September 22, 2004Publication date: May 5, 2005Inventors: Michael Coates, Wes Demonde, Kurt Davidson
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Patent number: 6824872Abstract: Fluoropolymer powder particles which are surface treated so as to change the chemical functionality on their surfaces which in turn changes the surfaces characteristics. These characteristics improve the usefulness of these powders and can make them wettable. The surface treated fluoropolymer particles are subject to an atmospheric plasma treatment process, and preferably pretreated with a macromolecular chemical species prior to the atmospheric plasma treatment. The atmospheric plasma treatment enhances adhesion to the powder surface and can also enhance cross-linking of the macromolecular chemical species. The surface treated fluoropolymer powders can be used to form fluoropolymer coatings on various substrates.Type: GrantFiled: April 23, 2002Date of Patent: November 30, 2004Assignee: Laurel Products LLCInventors: Michael Coates, Wes Demonde, Kurt Davidson