Patents by Inventor Michael Czaplicki

Michael Czaplicki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250115706
    Abstract: A material comprising at least about 10% by weight polyvinyl butyral, a thermoplastic epoxy, wherein the ratio of polyvinyl butyral to thermoplastic epoxy is about 1 to 10 to about 1 to 4, and at least 2% but less than 15% by weight adducted carboxyl-terminated polymer, wherein the material has a strain to failure of greater than 2% and a modulus of at least 700 MPa.
    Type: Application
    Filed: December 12, 2024
    Publication date: April 10, 2025
    Inventors: Michael Czaplicki, Keith Madaus, David Kosal
  • Publication number: 20250092185
    Abstract: A material comprising an epoxy/elastomer adduct, a polymeric particle, from about 0.05 to about 20 weight percent of an epoxy/diacid adduct, and optionally, an amine reaction product.
    Type: Application
    Filed: November 27, 2024
    Publication date: March 20, 2025
    Inventors: David Kosal, Michael Czaplicki, Yuan Lu
  • Patent number: 12202933
    Abstract: A material comprising at least about 10% by weight polyvinyl butyral, a thermoplastic epoxy, wherein the ratio of polyvinyl butyral to thermoplastic epoxy is about 1 to 10 to about 1 to 4, and at least 2% but less than 15% by weight adducted carboxyl-terminated polymer, wherein the material has a strain to failure of greater than 2% and a modulus of at least 700 MPa.
    Type: Grant
    Filed: August 6, 2019
    Date of Patent: January 21, 2025
    Assignee: Zephyros, Inc.
    Inventors: Michael Czaplicki, Keith Madaus, David Kosal
  • Patent number: 12187842
    Abstract: A material comprising an epoxy/elastomer adduct, a polymeric particle, from about 0.05 to about 20 weight percent of an epoxy/diacid adduct, and optionally, an amine reaction product.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: January 7, 2025
    Assignee: Zephyros, Inc.
    Inventors: David Kosal, Michael Czaplicki, Yuan Lu
  • Publication number: 20240318056
    Abstract: The present teachings generally relate to an adhesive or adhesive component for multi-material hot melt adhesive bonding. The adhesive or adhesive component comprises a reaction product of two or more monomers or prepolymers, wherein the reaction product includes a polymer backbone that adapts the adhesive or adhesive component for improved bonding of dissimilar substrates.
    Type: Application
    Filed: June 22, 2022
    Publication date: September 26, 2024
    Inventors: Ethan POST, Michael CZAPLICKI, Donald PAQUET
  • Patent number: 12077649
    Abstract: The present teachings contemplate a method comprising coating an polymeric material with a composition including a dicarbonyl compound and having a viscosity of from about 50 cps to about 500 cps, wherein the coating initiates either: (i) spontaneous polymerization (e.g., in less than about one minute) at room temperature of the composition without the addition of an initiator; or (ii) polymerization at room temperature at a selected later time with or without the addition of an initiator; and wherein the composition adheres or facilitates adhesion of the polymeric material to a substrate.
    Type: Grant
    Filed: May 24, 2021
    Date of Patent: September 3, 2024
    Assignee: Zephyros, Inc.
    Inventors: Yuan Lu, Kenneth Mazich, Kevin Hicks, Austin O'connor, Michael Czaplicki
  • Publication number: 20240287246
    Abstract: The present teachings contemplate a method that includes a step of providing a first amount of esterified reaction product of an acid and an epoxy-based material. The esterified reaction product may be further reacted an epoxy resin to form a polymeric epoxy. The resulting material may have a generally linear backbone, foaming and curing capability and flame retardant properties.
    Type: Application
    Filed: May 2, 2024
    Publication date: August 29, 2024
    Inventors: Michael Czaplicki, Kevin Hicks
  • Patent number: 12054649
    Abstract: A multi-layer composition to be located onto a substrate. The composition comprises a bi-layer construction, including a first layer and a second layer, the first layer having a high elastic modulus and tensile strength in comparison to the second layer. The second layer includes a blowing agent such that, when cured, the first layer is spaced away from the substrate. The compositions of the first layer and second layer are similar, thus enabling the reconstitution of scrap into usable material for forming another multi-layer reinforcement.
    Type: Grant
    Filed: April 20, 2020
    Date of Patent: August 6, 2024
    Assignee: Zephyros, Inc.
    Inventors: Chris Hable, Michael Czaplicki
  • Publication number: 20240182752
    Abstract: Flexible films of thermosetting adhesive materials which are non-tacky to the touch are storage stable at room temperature and can be cured at elevated temperature with a short cure time and can be cured to produce a tough flexible adhesive layer including bonding to oily surfaces. the materials are particularly useful in bonding together dissimilar substrates.
    Type: Application
    Filed: January 10, 2024
    Publication date: June 6, 2024
    Inventors: Ira Miller, Michael Czaplicki, Michel Awkal
  • Patent number: 11999866
    Abstract: The present teachings contemplate a method for sealing comprising providing a substrate that includes a plurality of pores, locating a polymerizable composition onto a surface of the substrate, the polymerizable composition including a monofunctional, difunctional or multifunctional methylene malonate or a cyanoacrylate, and initiating polymerization of the composition, wherein polymerization is initiated by the use of an initiator or by the presence of a latent activating agent.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: June 4, 2024
    Assignee: Zephyros, Inc.
    Inventors: David Sweet, Michael Czaplicki, Ken Mazich, Yuan Lu, Kevin Hicks, Austin O'Connor
  • Patent number: 11976160
    Abstract: The present teachings contemplate a method that includes a step of providing a first amount of esterified reaction product of an acid and an epoxy-based material. The esterified reaction product may be further reacted an epoxy resin to form a polymeric epoxy. The resulting material may have a generally linear backbone, foaming and curing capability and flame retardant properties.
    Type: Grant
    Filed: December 22, 2022
    Date of Patent: May 7, 2024
    Assignee: Zephyros, Inc.
    Inventors: Michael Czaplicki, Kevin Hicks
  • Publication number: 20240124754
    Abstract: A two-part adhesive composition for the bonding of a low surface energy polymer to a substrate material, the adhesive comprising: a part A including one or more of an epoxy having at least two epoxy groups per molecule or a reaction product of an epoxy and a thiol, phenolic or carboxylic acid-functional species; and a part B comprising a reaction product of an epoxy and a thiol, phenolic or carboxylic acid-functional species, wherein the thiol, phenolic or carboxylic acid-functional species contains at a minimum two functional SH, OH or COOH groups capable of reacting with the epoxy species.
    Type: Application
    Filed: November 15, 2019
    Publication date: April 18, 2024
    Inventors: Vincent Duclos, Michael Czaplicki
  • Patent number: 11905633
    Abstract: A nonwoven composite for high temperature applications requiring Sow flammability, smoke, and/or toxicity, including a fibrous structure having one or more nonwoven material layers including a scrim layer. The scrim is formed from inorganic fibers, at least some of which are adapted to withstand temperatures of up to about 1150° C. The scrim is formed from a wet-laying process. The composite further comprises one or more fiber matrix layers.
    Type: Grant
    Filed: August 5, 2019
    Date of Patent: February 20, 2024
    Assignee: ZEPHYROS, INC.
    Inventors: Greg Thompson, Kendall Bush, Christophe Chaut, Marc Engel, Paul Lockyer, Michael Czaplicki
  • Publication number: 20240052124
    Abstract: A composition comprising a fiber component having a melt/softening temperature and a matrix material for mixing with the fiber component, wherein the composition experiences a vertical rise of at least about 0.5 mm in the absence of any blowing agent when exposed to an elevated temperature of at least about 70° C.
    Type: Application
    Filed: January 5, 2022
    Publication date: February 15, 2024
    Inventors: Michael Czaplicki, Ira Miller
  • Patent number: 11873428
    Abstract: Flexible films of thermosetting adhesive materials which are non-tacky to the touch are storage stable at room temperature and can be cured at elevated temperature with a short cure time and can be cured to produce a tough flexible adhesive layer including bonding to oily surfaces, the materials are particularly useful in bonding together dissimilar substrates.
    Type: Grant
    Filed: November 13, 2019
    Date of Patent: January 16, 2024
    Assignee: Zephyros, Inc.
    Inventors: Ira Miller, Michael Czaplicki, Michel Awkal
  • Publication number: 20240010888
    Abstract: A two-component dual-cure adhesive having a first component and a second component that partially react when mixed to provide some adhesive strength plus processing capability and further reacts upon exposure to a secondary stimulus to produce a high strength adhesive.
    Type: Application
    Filed: October 8, 2021
    Publication date: January 11, 2024
    Inventors: Michael Czaplicki, Ethan Post
  • Publication number: 20230392045
    Abstract: Flexible films of thermosetting adhesive materials which are non-tacky to the touch are storage stable at room temperature and can be cured at elevated temperature with a short cure time and can be cured to produce a tough flexible adhesive layer including bonding to oily surfaces, the materials are particularly useful in bonding together dissimilar substrates.
    Type: Application
    Filed: November 13, 2019
    Publication date: December 7, 2023
    Inventors: Ira Miller, Michael Czaplicki, Michel Awkal
  • Publication number: 20230257633
    Abstract: An adhesive formulation having an adduct of an epoxy resin and an elastomer, a phenoxy epoxy hybrid resin supplied as a solution formed by dissolving a phenoxy resin in a liquid epoxy resin to form a pre-formed dissolution product, a core/shell polymer, and one or more additional epoxy resins. The adhesive formulation may include a curing agent, blowing agent, filler, accelerator, or a combination.
    Type: Application
    Filed: April 28, 2023
    Publication date: August 17, 2023
    Inventor: Michael Czaplicki
  • Patent number: 11667813
    Abstract: An adhesive formulation having an adduct of an epoxy resin and an elastomer, a phenoxy epoxy hybrid resin supplied as a solution formed by dissolving a phenoxy resin in a liquid epoxy resin to form a pre-formed dissolution product, a core/shell polymer, and one or more additional epoxy resins. The adhesive formulation may include a curing agent, blowing agent, filler, accelerator, or a combination.
    Type: Grant
    Filed: December 29, 2021
    Date of Patent: June 6, 2023
    Assignee: Zephyros, Inc.
    Inventor: Michael Czaplicki
  • Publication number: 20230126983
    Abstract: The present teachings contemplate a method that includes a step of providing a first amount of esterified reaction product of an acid and an epoxy-based material. The esterified reaction product may be further reacted an epoxy resin to form a polymeric epoxy. The resulting material may have a generally linear backbone, foaming and curing capability and flame retardant properties.
    Type: Application
    Filed: December 22, 2022
    Publication date: April 27, 2023
    Inventors: Michael Czaplicki, Kevin Hicks