Patents by Inventor Michael Czaplicki

Michael Czaplicki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11667813
    Abstract: An adhesive formulation having an adduct of an epoxy resin and an elastomer, a phenoxy epoxy hybrid resin supplied as a solution formed by dissolving a phenoxy resin in a liquid epoxy resin to form a pre-formed dissolution product, a core/shell polymer, and one or more additional epoxy resins. The adhesive formulation may include a curing agent, blowing agent, filler, accelerator, or a combination.
    Type: Grant
    Filed: December 29, 2021
    Date of Patent: June 6, 2023
    Assignee: Zephyros, Inc.
    Inventor: Michael Czaplicki
  • Publication number: 20230126983
    Abstract: The present teachings contemplate a method that includes a step of providing a first amount of esterified reaction product of an acid and an epoxy-based material. The esterified reaction product may be further reacted an epoxy resin to form a polymeric epoxy. The resulting material may have a generally linear backbone, foaming and curing capability and flame retardant properties.
    Type: Application
    Filed: December 22, 2022
    Publication date: April 27, 2023
    Inventors: Michael Czaplicki, Kevin Hicks
  • Publication number: 20230112741
    Abstract: A foamable filament composition comprising a single polymer or blend of polymers and a foaming agent having an activation temperature, wherein the single polymer or blend of polymers has a sufficient molecular weight to allow for polymer chain entanglement, and wherein the single polymer or polymer blend is melt-processable at a temperature below the activation temperature of the foaming agent.
    Type: Application
    Filed: March 26, 2021
    Publication date: April 13, 2023
    Inventors: Michael Czaplicki, Jeff Apfel
  • Patent number: 11541626
    Abstract: An acoustic composite comprising a plurality of discrete air flow resistive layers layered on top of each other including a top layer and one or more lofted fibrous layers produced by a lapping process, the top layer having a specific air flow resistance that is greater than a specific air flow resistance of the one or more lofted fibrous layer.
    Type: Grant
    Filed: May 20, 2016
    Date of Patent: January 3, 2023
    Assignee: Zephyros, Inc.
    Inventors: Kendall Bush, Michael Czaplicki
  • Patent number: 11535698
    Abstract: The present teachings contemplate a method that includes a step of providing a first amount of esterified reaction product of an acid and an epoxy-based material. The esterified reaction product may be further reacted an epoxy resin to form a polymeric epoxy. The resulting material may have a generally linear backbone, foaming and curing capability and flame retardant properties.
    Type: Grant
    Filed: January 21, 2020
    Date of Patent: December 27, 2022
    Assignee: Zephyros, Inc.
    Inventors: Michael Czaplicki, Kevin Hicks
  • Patent number: 11434392
    Abstract: The present teachings contemplate a method comprising providing a first and second substrate, locating an initiator onto a surface of the first or second substrate, the initiator including a substance for initiating polymerization of a polymerizable adhesive, locating the polymerizable adhesive onto a surface of the first and second substrate, the adhesive including a monofunctional, difunctional, or multifunctional methylene malonate, or cyanoacrylate, and contacting first and second substrate.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: September 6, 2022
    Assignee: Zephyros, Inc.
    Inventors: Michael Czaplicki, Ken Mazich, Yuan Lu, Kevin Hicks, Austin O'Connor, Jason Walker
  • Publication number: 20220220349
    Abstract: A multi-layer composition to be located onto a substrate. The composition comprises a bi-layer construction, including a first layer and a second layer, the first layer having a high elastic modulus and tensile strength in comparison to the second layer. The second layer includes a blowing agent such that, when cured, the first layer is spaced away from the substrate. The compositions of the first layer and second layer are similar, thus enabling the reconstitution of scrap into usable material for forming another multi-layer reinforcement.
    Type: Application
    Filed: April 20, 2020
    Publication date: July 14, 2022
    Inventors: Chris Hable, Michael Czaplicki
  • Publication number: 20220119681
    Abstract: An adhesive formulation having an adduct of an epoxy resin and an elastomer, a phenoxy epoxy hybrid resin supplied as a solution formed by dissolving a phenoxy resin in a liquid epoxy resin to form a pre-formed dissolution product, a core/shell polymer, and one or more additional epoxy resins. The adhesive formulation may include a curing agent, blowing agent, filler, accelerator, or a combination.
    Type: Application
    Filed: December 29, 2021
    Publication date: April 21, 2022
    Inventor: Michael Czaplicki
  • Publication number: 20220089859
    Abstract: A two-part system comprising a first component including one or more epoxy resins or epoxy-functionalized resins and a second component including one or more phosphate esters, wherein the first component and second component are liquid at room temp and upon mixing the first component with the second component at room temperature, a composition is formed that is solid.
    Type: Application
    Filed: March 25, 2020
    Publication date: March 24, 2022
    Inventors: Michael Czaplicki, Hamid Mortazavian, Kevin Hicks
  • Patent number: 11248145
    Abstract: An adhesive formulation comprising i) an adduct of an epoxy resin and an elastomer, ii) a phenoxy resin; iii) a core/shell polymer; iv) a curing agent which provides a structural adhesive with improved low temperature impact strength particularly useful for bonding metal especially in the automotive industry.
    Type: Grant
    Filed: April 7, 2009
    Date of Patent: February 15, 2022
    Assignee: Zephyros, Inc.
    Inventor: Michael Czaplicki
  • Publication number: 20220025172
    Abstract: The present teachings provide for a two-part system and a method of using the two-part system, the two-part system comprising: a first component including one or more epoxy resins; a second component including one or more phosphate esters; and wherein, upon mixing the first component and second component a cured elastomeric composition is formed in a temperature of about 0° C. to about 50° C.
    Type: Application
    Filed: April 3, 2020
    Publication date: January 27, 2022
    Inventors: Michael Czaplicki, Hamid Mortazavian, Kevin Hicks
  • Publication number: 20220010175
    Abstract: The present teachings generally provide for a reinforcing patch for stiffening vehicle panels. The reinforcing patch may be fabric free (e.g., free of any reinforcing layer). The reinforcing patch may be cut into small shapes, complex shapes, or both. The stiffening material may be free of a mesh or a fabric, which may allow the reinforcing patch material to be easily produced and easily reprocessed. The reinforcing patch may include one or more reinforcing particulates in combination with one or more discontinuous fiber components to obtain stiffness comparable to traditional patches which include a mesh/fabric layer.
    Type: Application
    Filed: November 5, 2019
    Publication date: January 13, 2022
    Inventors: Michael Czaplicki, Keith Madaus, Chris Hable
  • Publication number: 20210395478
    Abstract: The present teachings provide a method and composition related to two component epoxy phosphate ester based foam materials. The present teachings provide a method comprising: providing a two component system, the two component system including an A side and a B side, the A side including epoxy and the B side including phosphate ester and phosphoric acid; mixing the A side and the B side to form a resulting reaction product; wherein the resulting reaction product of the A side and the B side cures at a temperature of less than 50° C. The present teachings provide a composition comprising: a) a first component including epoxy; b) a second component including phosphate ester and phosphoric acid; and wherein a resulting reaction product of the first component and second component cures at a temperature of less than 50° C.
    Type: Application
    Filed: May 6, 2019
    Publication date: December 23, 2021
    Inventors: Michael Czaplicki, Kevin Hicks
  • Publication number: 20210380755
    Abstract: A material comprising an epoxy/elastomer adduct, a polymeric particle, from about 0.05 to about 20 weight percent of an epoxy/diacid adduct, and optionally, an amine reaction product.
    Type: Application
    Filed: October 29, 2019
    Publication date: December 9, 2021
    Inventors: David Kosal, Michael Czaplicki, Yuan Lu
  • Publication number: 20210380855
    Abstract: The teachings herein are directed at solid polymeric adhesive compositions for adhering metal components, methods for compounding the polymeric adhesive compositions, articles including a component having the polymeric adhesive composition, methods for producing articles including curing a solid adhesive, and articles including the cured adhesive. Preferred solid polymeric adhesive compositions include a plurality of one or more epoxy resins and one or more polysulfones. In one preferred aspect, the teachings are directed at a stator ring (e.g., for a hybrid motor) including the polymeric adhesive composition for adhering components to a ring.
    Type: Application
    Filed: August 20, 2021
    Publication date: December 9, 2021
    Inventors: Michael Czaplicki, Ira Miller
  • Publication number: 20210324227
    Abstract: The present teachings contemplate a method for sealing comprising providing a substrate that includes a plurality of pores, locating a polymerizable composition onto a surface of the substrate, the polymerizable composition including a monofunctional, difunctional or multifunctional methylene malonate or a cyanoacrylate, and initiating polymerization of the composition, wherein polymerization is initiated by the use of an initiator or by the presence of a latent activating agent.
    Type: Application
    Filed: September 19, 2017
    Publication date: October 21, 2021
    Inventors: David Sweet, Michael Czaplicki, Ken Mazich, Yuan LU, Kevin Hicks, Austin O'Connor
  • Publication number: 20210301436
    Abstract: A nonwoven composite for high temperature applications requiring Sow flammability, smoke, and/or toxicity, including a fibrous structure having one or more nonwoven material layers including a scrim layer. The scrim is formed from inorganic fibers, at least some of which are adapted to withstand temperatures of up to about 1150° C. The scrim is formed from a wet-laying process. The composite further comprises one or more fiber matrix layers.
    Type: Application
    Filed: August 5, 2019
    Publication date: September 30, 2021
    Inventors: Greg Thompson, Kendall Bush, Christophe Chaut, Marc Engel, Paul Lockyer, Michael Czaplicki
  • Publication number: 20210301072
    Abstract: A material comprising at least about 10% by weight polyvinyl butyral, a thermoplastic epoxy, wherein the ratio of polyvinyl butyral to thermoplastic epoxy is about 1 to 10 to about 1 to 4, and at least 2% but less than 15% by weight adducted carboxyl-terminated polymer, wherein the material has a strain to failure of greater than 2% and a modulus of at least 700 MPa.
    Type: Application
    Filed: August 6, 2019
    Publication date: September 30, 2021
    Inventors: Michael Czaplicki, Keith Madaus, David Kosal
  • Publication number: 20210277200
    Abstract: The present teachings contemplate a method comprising coating an polymeric material with a composition including a dicarbonyl compound and having a viscosity of from about 50 cps to about 500 cps, wherein the coating initiates either: (i) spontaneous polymerization (e.g., in less than about one minute) at room temperature of the composition without the addition of an initiator; or (ii) polymerization at room temperature at a selected later time with or without the addition of an initiator; and wherein the composition adheres or facilitates adhesion of the polymeric material to a substrate.
    Type: Application
    Filed: May 24, 2021
    Publication date: September 9, 2021
    Inventors: Yuan Lu, Kenneth Mazich, Kevin Hicks, Austin O'connor, Michael Czaplicki
  • Patent number: 11028220
    Abstract: The invention relates to structural adhesives and in particular to structural adhesives which are heat activated and which can be used for the bonding of components, particularly metal components, employed in the automotive industry.
    Type: Grant
    Filed: October 7, 2015
    Date of Patent: June 8, 2021
    Assignee: ZEPHYROS, INC.
    Inventors: Ira Miller, Michael Czaplicki