Patents by Inventor Michael Czaplicki

Michael Czaplicki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210395478
    Abstract: The present teachings provide a method and composition related to two component epoxy phosphate ester based foam materials. The present teachings provide a method comprising: providing a two component system, the two component system including an A side and a B side, the A side including epoxy and the B side including phosphate ester and phosphoric acid; mixing the A side and the B side to form a resulting reaction product; wherein the resulting reaction product of the A side and the B side cures at a temperature of less than 50° C. The present teachings provide a composition comprising: a) a first component including epoxy; b) a second component including phosphate ester and phosphoric acid; and wherein a resulting reaction product of the first component and second component cures at a temperature of less than 50° C.
    Type: Application
    Filed: May 6, 2019
    Publication date: December 23, 2021
    Inventors: Michael Czaplicki, Kevin Hicks
  • Publication number: 20210380855
    Abstract: The teachings herein are directed at solid polymeric adhesive compositions for adhering metal components, methods for compounding the polymeric adhesive compositions, articles including a component having the polymeric adhesive composition, methods for producing articles including curing a solid adhesive, and articles including the cured adhesive. Preferred solid polymeric adhesive compositions include a plurality of one or more epoxy resins and one or more polysulfones. In one preferred aspect, the teachings are directed at a stator ring (e.g., for a hybrid motor) including the polymeric adhesive composition for adhering components to a ring.
    Type: Application
    Filed: August 20, 2021
    Publication date: December 9, 2021
    Inventors: Michael Czaplicki, Ira Miller
  • Publication number: 20210380755
    Abstract: A material comprising an epoxy/elastomer adduct, a polymeric particle, from about 0.05 to about 20 weight percent of an epoxy/diacid adduct, and optionally, an amine reaction product.
    Type: Application
    Filed: October 29, 2019
    Publication date: December 9, 2021
    Inventors: David Kosal, Michael Czaplicki, Yuan Lu
  • Publication number: 20210324227
    Abstract: The present teachings contemplate a method for sealing comprising providing a substrate that includes a plurality of pores, locating a polymerizable composition onto a surface of the substrate, the polymerizable composition including a monofunctional, difunctional or multifunctional methylene malonate or a cyanoacrylate, and initiating polymerization of the composition, wherein polymerization is initiated by the use of an initiator or by the presence of a latent activating agent.
    Type: Application
    Filed: September 19, 2017
    Publication date: October 21, 2021
    Inventors: David Sweet, Michael Czaplicki, Ken Mazich, Yuan LU, Kevin Hicks, Austin O'Connor
  • Publication number: 20210301436
    Abstract: A nonwoven composite for high temperature applications requiring Sow flammability, smoke, and/or toxicity, including a fibrous structure having one or more nonwoven material layers including a scrim layer. The scrim is formed from inorganic fibers, at least some of which are adapted to withstand temperatures of up to about 1150° C. The scrim is formed from a wet-laying process. The composite further comprises one or more fiber matrix layers.
    Type: Application
    Filed: August 5, 2019
    Publication date: September 30, 2021
    Inventors: Greg Thompson, Kendall Bush, Christophe Chaut, Marc Engel, Paul Lockyer, Michael Czaplicki
  • Publication number: 20210301072
    Abstract: A material comprising at least about 10% by weight polyvinyl butyral, a thermoplastic epoxy, wherein the ratio of polyvinyl butyral to thermoplastic epoxy is about 1 to 10 to about 1 to 4, and at least 2% but less than 15% by weight adducted carboxyl-terminated polymer, wherein the material has a strain to failure of greater than 2% and a modulus of at least 700 MPa.
    Type: Application
    Filed: August 6, 2019
    Publication date: September 30, 2021
    Inventors: Michael Czaplicki, Keith Madaus, David Kosal
  • Publication number: 20210277200
    Abstract: The present teachings contemplate a method comprising coating an polymeric material with a composition including a dicarbonyl compound and having a viscosity of from about 50 cps to about 500 cps, wherein the coating initiates either: (i) spontaneous polymerization (e.g., in less than about one minute) at room temperature of the composition without the addition of an initiator; or (ii) polymerization at room temperature at a selected later time with or without the addition of an initiator; and wherein the composition adheres or facilitates adhesion of the polymeric material to a substrate.
    Type: Application
    Filed: May 24, 2021
    Publication date: September 9, 2021
    Inventors: Yuan Lu, Kenneth Mazich, Kevin Hicks, Austin O'connor, Michael Czaplicki
  • Patent number: 11028220
    Abstract: The invention relates to structural adhesives and in particular to structural adhesives which are heat activated and which can be used for the bonding of components, particularly metal components, employed in the automotive industry.
    Type: Grant
    Filed: October 7, 2015
    Date of Patent: June 8, 2021
    Assignee: ZEPHYROS, INC.
    Inventors: Ira Miller, Michael Czaplicki
  • Patent number: 11015034
    Abstract: The present teachings contemplate a method comprising coating an polymeric material with a composition including a dicarbonyl compound and having a viscosity of from about 50 cps to about 500 cps, wherein the coating initiates either: (i) spontaneous polymerization (e.g., in less than about one minute) at room temperature of the composition without the addition of an initiator; or (ii) polymerization at room temperature at a selected later time with or without the addition of an initiator; and wherein the composition adheres or facilitates adhesion of the polymeric material to a substrate.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: May 25, 2021
    Assignee: Zephyros, Inc.
    Inventors: Yuan Lu, Kenneth Mazich, Kevin Hicks, Austin O'Connor, Michael Czaplicki
  • Publication number: 20200157275
    Abstract: The present teachings contemplate a method that includes a step of providing a first amount of esterified reaction product of an acid and an epoxy-based material. The esterified reaction product may be further reacted an epoxy resin to form a polymeric epoxy. The resulting material may have a generally linear backbone, foaming and curing capability and flame retardant properties.
    Type: Application
    Filed: January 21, 2020
    Publication date: May 21, 2020
    Inventors: Michael Czaplicki, Kevin Hicks
  • Publication number: 20200079977
    Abstract: Flexible films of thermosetting adhesive materials which are non-tacky to the touch are storage stable at room temperature and can be cured at elevated temperature with a short cure time and can be cured to produce a tough flexible adhesive layer including bonding to oily surfaces, the materials are particularly useful in bonding together dissimilar substrates.
    Type: Application
    Filed: November 13, 2019
    Publication date: March 12, 2020
    Inventors: Ira Miller, Michael Czaplicki, Michel Awkal
  • Patent number: 10577523
    Abstract: Flexible films of thermosetting adhesive materials which are non-tacky to the touch are storage stable at room temperature and can be cured at elevated temperature with a short cure time and can be cured to produce a tough flexible adhesive layer including bonding to oily surfaces, the materials are particularly useful in bonding together dissimilar substrates.
    Type: Grant
    Filed: July 25, 2014
    Date of Patent: March 3, 2020
    Assignee: ZEPHYROS, INC.
    Inventors: Ira Miller, Michael Czaplicki, Michel Awkal
  • Patent number: 10556416
    Abstract: Surfaces 1, 2 are bonded together by a heat activated adhesive 3 that is applied to a surface 2 to cover an area greater than the area that is to form the bond, the two surfaces 1, 2 are brought together and the adhesive 3 activated so that it creates the bond and also covers the exposed edges of the surfaces to provide an aesthetically pleasing and coatable corrosion and rust protective layer.
    Type: Grant
    Filed: January 3, 2019
    Date of Patent: February 11, 2020
    Assignee: ZEPHYROS, INC.
    Inventors: Xabier Morral, Michael Czaplicki, Ira Miller
  • Patent number: 10550220
    Abstract: The present teachings contemplate a method that includes a step of providing a first amount of esterified reaction product of an acid and an epoxy-based material. The esterified reaction product may be further reacted an epoxy resin to form a polymeric epoxy. The resulting material may have a generally linear backbone, foaming and curing capability and flame retardant properties.
    Type: Grant
    Filed: March 21, 2016
    Date of Patent: February 4, 2020
    Assignee: Zephyros, Inc.
    Inventors: Michael Czaplicki, Kevin Hicks
  • Publication number: 20200032117
    Abstract: The teachings herein are directed at solid polymeric adhesive compositions for adhering metal components, methods for compounding the polymeric adhesive compositions, articles including a component having the polymeric adhesive composition, methods for producing articles including curing a solid adhesive, and articles including the cured adhesive. Preferred solid polymeric adhesive compositions include a plurality of one or more epoxy resins and one or more polysulfones. In one preferred aspect, the teachings are directed at a stator ring (e.g., for a hybrid motor) including the polymeric adhesive composition for adhering components to a ring.
    Type: Application
    Filed: May 18, 2017
    Publication date: January 30, 2020
    Inventors: Michael Czaplicki, Ira Miller
  • Publication number: 20190241777
    Abstract: A material for sealing, adhering, or structural reinforcement or some combination thereof, comprising a primary blowing agent for imparting cellular structures within the material during initial manufacturing of the material, a polymeric base material that has adhesive characteristics, sealing characteristics, or some combination thereof, a curing agent for curing the material via a stimulus, and optionally a secondary blowing agent for forming additional cellular structures within the material.
    Type: Application
    Filed: February 6, 2019
    Publication date: August 8, 2019
    Inventor: Michael Czaplicki
  • Publication number: 20190203075
    Abstract: The present teachings contemplate a method comprising providing a first and second substrate, locating an initiator onto a surface of the first or second substrate, the initiator including a substance for initiating polymerization of a polymerizable adhesive, locating the polymerizable adhesive onto a surface of the first and second substrate, the adhesive including a monofunctional, difunctional, or multifunctional methylene malonate, or cyanoacrylate, and contacting first and second substrate.
    Type: Application
    Filed: September 19, 2017
    Publication date: July 4, 2019
    Inventors: Michael Czaplicki, Ken Mazich, Yuan Lu, Kevin Hicks, Austin O'Connor, Jason Walker
  • Publication number: 20190169396
    Abstract: The present teachings contemplate a method comprising coating an polymeric material with a composition including a dicarbonyl compound and having a viscosity of from about 50 cps to about 500 cps, wherein the coating initiates either: (i) spontaneous polymerization (e.g., in less than about one minute) at room temperature of the composition without the addition of an initiator; or (ii) polymerization at room temperature at a selected later time with or without the addition of an initiator; and wherein the composition adheres or facilitates adhesion of the polymeric material to a substrate.
    Type: Application
    Filed: April 21, 2017
    Publication date: June 6, 2019
    Inventors: Yuan Lu, Kenneth Mazich, Kevin Hicks, Austin O'Connor, Michael Czaplicki
  • Publication number: 20190134968
    Abstract: Surfaces 1, 2 are bonded together by a heat activated adhesive 3 that is applied to a surface 2 to cover an area greater than the area that is to form the bond, the two surfaces 1, 2 are brought together and the adhesive 3 activated so that it creates the bond and also covers the exposed edges of the surfaces to provide an aesthetically pleasing and coatable corrosion and rust protective layer.
    Type: Application
    Filed: January 3, 2019
    Publication date: May 9, 2019
    Inventors: Xabier Morral, Michael Czaplicki, Ira Miller
  • Patent number: 10195837
    Abstract: Surfaces 1, 2 are bonded together by a heat activated adhesive 3 that is applied to a surface 2 to cover an area greater than the area that is to form the bond, the two surfaces 1, 2 are brought together and the adhesive 3 activated so that it creates the bond and also covers the exposed edges of the surfaces to provide an aesthetically pleasing and coatable corrosion and rust protective layer.
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: February 5, 2019
    Assignee: Zephyros, Inc.
    Inventors: Xabier Morral, Michael Czaplicki, Ira Miller