Abstract: Gradient index (GRIN) lens holders employing groove alignment feature(s) and total internal reflection (TIR) surface, and related components, connectors, and methods are disclosed. In one embodiment, the GRIN lens holder contains one or more internal groove alignment features configured to secure one or more GRIN lenses in the GRIN lens holder. The groove alignment features are also configured to accurately align the end faces of the GRIN lenses. The GRIN lens holders disclosed herein can be provided as part of an optical fiber ferrule and/or a fiber optic component or connector for making optical connections. A fiber optic connector containing the GRIN lens holders disclosed herein may be optically connected to one or more optical fibers in another fiber optic connector or to an optical device, such as a laser-emitting diode (LED), laser diode, or opto-electronic device for light transfer.

Abstract: A fiber optic connector inner housing employing a front-loading retention feature for receiving and retaining a ferrule holder, and related fiber optic connectors, cables, and methods are disclosed. In one example, the inner housing has an opening extending therethrough and at least one bayonet locking mechanism that includes an insertion slot, a rotation slot, and a retention slot disposed in an interior surface of the opening. A ferrule holder having a key portion is inserted into the opening such that the key portion is received by the insertion slot. The ferrule holder is next rotated in the rotation slot and released such that a bias member within the inner housing moves the key portion of the ferrule holder into the retention slot, thereby retaining the ferrule holder in the inner housing and preventing accidental removal of the ferrule holder from the inner housing.

Abstract: A fiber optic connector comprising a main connector body having a plurality of removable sub-connectors retained therein is disclosed. Each sub-connector has a ferrule for retaining a pair of optical fibers, such as a transmit/receive pair for example. When the main connector body of the fiber optic connector is inserted into a receptacle, each of the optical fibers retained in each ferrule of the plurality of sub-connectors is optically connected to the fiber optic receptacle. In this manner, the fiber optic connector can connect and disconnect a plurality of optical fibers in the sub-connectors at the same time. Additionally, individual sub-connectors can be removed, rearranged and replaced, without disturbing the optical connections of the other sub-connectors. This arrangement thus eliminates the need for breakout cables or other bulky solutions to convert between different multi-fiber and duplex applications.

Abstract: A method for laser processing arrays of optical fibers and high-fiber count splicing connectors and adapters are disclosed. The method includes the steps of providing a structure having optical fibers arranged in a plurality of rows and placing a protection element adjacent to a first row of optical fibers and a second row of optical fibers. Thereafter, the first row of optical fibers can be processed using the laser. The protection element may also be used to move optical fibers. In one embodiment, the protection element has a first portion and a second portion that have relative movement therebetween. In other variations, an absorption element may be provided adjacent the first row of optical fibers for inhibiting incidental damage to the structure.

Abstract: Fiber trays and fiber optic modules and assemblies using the same are disclosed, wherein optical fibers are secured to a fiber tray that is then secured to a body of the fiber module. The body defines a plurality of lenses that reflect light using a total-internal-reflection surface to direct light to active optical components. The fiber tray is secured to the body such that the plurality of optical fibers may be secured within fiber support features of the body that align ends of the optical fibers to the lenses defined by the body. Optical-electrical connectors employing such two-piece fiber optic modules are also disclosed, as well as methods of processing a plurality of optical fibers using a fiber tray.

Abstract: Fiber optic connectors and other structures that can be easily and quickly prepared by the craft for termination and/or connectorization in the field are disclosed. More specifically, the fiber optic connectors and other structures disclosed are intended for use with glass optical fibers having a large core. In one embodiment, the fiber optic connector includes a ferrule having a bore sized to receive an optical fiber and a buffer layer at a front end face of the ferrule. Methods of making the fiber optic connectors and other structures are also disclosed. The methods disclosed allow “rough cutting” of the optical fibers with a buffer layer thereon by the craft.

Abstract: An optical fiber segment holder includes a lens holder body comprising a mating surface having a light transmissive material. At least one optical fiber segment is disposed in the lens holder body. The at least one optical fiber segment having an end face located behind the mating surface such that light travels to or from the at least one optical fiber segment through the mating surface.

Abstract: Fiber optic module assemblies and optical-electrical connectors incorporating the same are disclosed. The fiber optic module assembly generally includes a total-internal-reflection (“TIR”) module having TIR body including a TIR surface to direct light to active optical components. The TIR body is coupled to a lens module including a lens body having a plurality of lens surfaces. A plurality of optical fibers may be secured within fiber support features of the TIR body that aligns ends of the optical fibers to the lenses defined by the lens body. Alignment features and index-matching adhesive may be used to couple the TIR body to the lens body. Optical-electrical connectors employing such two-piece fiber optic module assemblies are also disclosed, as well as kits of parts for providing optical communication of light between an active optical component and an optical fiber.

Abstract: Gradient index (GRIN) lens assemblies employing lens alignment channels, as well as fiber optic connectors and fiber optic cable assemblies employing such GRIN lens assemblies, are disclosed. In one embodiment, a GRIN lens assembly includes a lens holder body having a mating face, a surface extending from the mating face, and a lens alignment channel. The lens alignment channel is defined by a narrow portion extending from the surface to a first depth and at least partially along a length of the surface, and a wide portion extending from the narrow portion to a second depth. A lens opening defined by the wide portion of the lens alignment channel at the mating face is disposed in the mating face. The wide portion of the lens alignment channel is configured to support a GRIN lens disposed in the lens alignment channel.

Abstract: An optical connection comprises an adapter having a housing and a splice guide. The optical connection also comprises a pair of splicing connectors each having an outer housing and a fiber guide within the outer housing. The splicing connectors also include optical fibers extending through the fiber guides. The fiber guides and optical fibers of the splicing connectors are configured to allow relative movement therebetween. The outer housing of each splicing connector is received in and latched to the housing of the adapter, and the optical fibers are abutted together within a cavity of the splice guide such that the splicing connectors are mated in the adapter.

Abstract: According to at least one exemplary embodiment a ferrule, comprises: (i) a bore extending from a rear of the ferrule to a front of the ferrule, wherein the bore is sized to receive an optical fiber and a buffer layer at one end face of the ferrule; and (ii) an end stop sized to engage the buffer layer and to contain the optical fiber within said ferrule. In some embodiments the ferrule includes an optical fiber situated within the bore.

Abstract: A device for retaining an attached part on a carrier part, including a clip part and an unlocking part displaceably supported in the clip part. In a release position of the unlocking part, latching legs of the clip part engage behind the carrier part while, in a dismantling position of the unlocking part, the latching legs are not engaged with the carrier part so that the attached part can be removed from the carrier part.

Abstract: Dust caps, fiber optic connectors, fiber optic splitter modules and fiber optic connector systems including interlocking aligning features for fiber optic connector parking in fiber distribution hub networks are disclosed. According to one embodiment, a dust cap for mounting upon a ferrule of a fiber optic connector includes a sleeve extending lengthwise between opposed first and second ends. The sleeve defines a lengthwise extending bore that opens through the first end for receiving at least a portion of the ferrule. The dust cap further includes an aligning feature at the second end of the sleeve. The aligning feature includes a neck portion and an interlocking portion such that the interlocking portion has a width that is greater than a width of the neck portion. The aligning feature is configured to slidably engage with a slot of a parking clip.

Abstract: A fastening device having spring legs formed onto a cover plate, including support flanges, which are disposed in support flange recesses. The fastening element thereby has a very high pull-out force.

Abstract: Gradient index (GRIN) lens holders employing groove alignment feature(s) and a recessed cover, as well as optical connectors and methods employing such GRIN lens holders, are disclosed. In one embodiment, the GRIN lens holder contains one or more internal groove alignment features configured to secure one or more GRIN lenses in the GRIN lens holder. The groove alignment features are also configured to accurately align the end faces of the GRIN lenses. The GRIN lens holder also contains a recessed cover having a front face that is negatively offset with respect to a mating surface of the GRIN lens holder. The GRIN lens holders disclosed herein can be provided as part of an optical fiber ferrule and/or a fiber optic component or connector for making optical connections.

Abstract: Translating lens holder assemblies employing bore relief zones, as well as optical connectors employing such lens holder assemblies, are disclosed. In one embodiment, a lens holder assembly includes a lens holder body having a mating face, a first forward slide portion and a first rear slide portion disposed on a first side of the lens holder body, and a second forward slide portion and a second rear slide portion disposed on a second side of the lens holder body. The first forward slide portion is separated from the first rear slide portion by a first bore relief zone, and the second forward slide portion is separated from the second rear slide portion by a second bore relief zone. In one embodiment, the lens holder assembly further includes at least one groove alignment feature disposed in the lens holder body that is configured to support at least one GRIN lens.

Abstract: Gradient index (GRIN) lens assemblies employing lens alignment channels, as well as fiber optic connectors and fiber optic cable assemblies employing such GRIN lens assemblies, are disclosed. In one embodiment, a GRIN lens assembly includes a lens holder body having a mating face, a surface extending from the mating face, and a lens alignment channel. The lens alignment channel is defined by a narrow portion extending from the surface to a first depth and at least partially along a length of the surface, and a wide portion extending from the narrow portion to a second depth. A lens opening defined by the wide portion of the lens alignment channel at the mating face is disposed in the mating face. The wide portion of the lens alignment channel is configured to support a GRIN lens disposed in the lens alignment channel.

Abstract: Cable assemblies and optical connector subassemblies having retractable alignment pins and coded magnetic arrays for optical alignment are disclosed. In one embodiment, an optical connector subassembly includes a connector body, an optical coupling assembly within the connector body, first and second alignment pins, and a pin switch coupled to the first and second alignment pins. The connector body includes a front surface, a first pin bore and a second pin bore. The optical coupling assembly includes at least one magnetic component, and an optical coupling face. The optical coupling assembly receives at least one optical fiber. The first alignment pin is disposed within the first pin bore and the second alignment pin is disposed within the second pin bore. Actuation of the pin switch translates the first and second alignment pins between a protracted state and a retracted state.

Abstract: Fiber optic modules, fiber optic connectors, and methods are disclosed. In one embodiment, a fiber optic module includes a body and a fiber tray. The body includes a fiber tray recess extending from a first surface, a fiber-end datum surface positioned an end of the fiber tray recess, and a plurality of lens surfaces. The plurality of lens surfaces, the fiber-end datum surface, and intervening portions of the body define a plurality of lenses each having a linear optical axis. The fiber tray includes a plurality of fiber support features disposed on a first surface. The plurality of fiber support features is configured to receive a plurality of optical fibers. The fiber tray is disposed within the fiber tray recess and secured to the body.

Abstract: Fiber trays and fiber optic modules and assemblies using the same are disclosed, wherein optical fibers are secured to a fiber tray that is then secured to a body of the fiber module. The body defines a plurality of lenses that reflect light using a total-internal-reflection surface to direct light to active optical components. The fiber tray is secured to the body such that the plurality of optical fibers may be secured within fiber support features of the body that align ends of the optical fibers to the lenses defined by the body. Optical-electrical connectors employing such two-piece fiber optic modules are also disclosed, as well as methods of processing a plurality of optical fibers using a fiber tray.