Patents by Inventor Michael Edward Badding

Michael Edward Badding has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12646739
    Abstract: Solid lithium-ion ceramic electrolyte membranes have an average thickness of less than 200 micrometers. A constituent electrolyte material has an average grain size of less than 10 micrometers. The solid lithium-ion ceramic electrolyte is free-standing. Alternatively, solid lithium-ion electrolyte membranes have a composition represented by Li1+x?yMxM?2?x?yM?y(PO4)3, where M is a 3+ ion, M? is a 4+ ion, M? is a 5+ ion, 0?x?2 and 0?y?2.
    Type: Grant
    Filed: October 10, 2025
    Date of Patent: June 2, 2026
    Assignee: CORNING INCORPORATED
    Inventors: Bruce Gardiner Aitken, Michael Edward Badding, George Halsey Beall, Curtis Robert Fekety, Lanrik Wayne Kester, Robert Michael Morena, Zhen Song
  • Patent number: 12646743
    Abstract: An air stable solid garnet composition, comprising: a bulk composition and a surface protonated composition on at least a portion of the bulk composition as defined herein, and the protonated surface composition is present on at least a portion of the exterior surface of the bulk composition at a thickness of from 0.1 to 10,000 nm. Also disclosed is a composite electrolyte structure, and methods of making and using the composition and the composite electrolyte structure.
    Type: Grant
    Filed: March 17, 2022
    Date of Patent: June 2, 2026
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, Xinyuan Liu, Yanxia Ann Lu
  • Patent number: 12631394
    Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
    Type: Grant
    Filed: September 5, 2025
    Date of Patent: May 19, 2026
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, William Joseph Bouton, Jacqueline Leslie Brown, Timothy Joseph Curry, Roman E Hurny, Lanrik Wayne Kester, Thomas Dale Ketcham, John Albert Olenick, Kathleen Ritter Olenick, Jeremy Paananen, Thomas Silverblatt, Dell Joseph St Julien, Viswanathan Venkateswaran, Nathan Michael Zink
  • Patent number: 12580223
    Abstract: An air stable solid garnet composition, comprising: a bulk composition and a surface protonated composition on at least a portion of the bulk composition as defined herein, and the protonated surface composition is present on at least a portion of the exterior surface of the bulk composition at a thickness of from 0.1 to 10,000 nm. Also disclosed is a composite electrolyte structure, and methods of making and using the composition and the composite electrolyte structure.
    Type: Grant
    Filed: March 17, 2022
    Date of Patent: March 17, 2026
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, Xinyuan Liu, Yanxia Ann Lu
  • Publication number: 20260038871
    Abstract: Solid lithium-ion ceramic electrolyte membranes have an average thickness of less than 200 micrometers. A constituent electrolyte material has an average grain size of less than 10 micrometers. The solid lithium-ion ceramic electrolyte is free-standing. Alternatively, solid lithium-ion electrolyte membranes have a composition represented by Li1+x?yMxM?2?x?yM?y(PO4)3, where M is a 3+ ion, M? is a 4+ ion, M? is a 5+ ion, 0?x?2 and 0?y?2.
    Type: Application
    Filed: October 10, 2025
    Publication date: February 5, 2026
    Inventors: Bruce Gardiner Aitken, Michael Edward Badding, George Halsey Beall, Curtis Robert Fekety, Lanrik Wayne Kester, Robert Michael Morena, Zhen Song
  • Patent number: 12537225
    Abstract: A roll-to-roll sintering system for wide inorganic tape material may include a spool on which is wound a continuous tape material comprising a green tape material and a backing layer, a take-up reel, and a heating station including at least one furnace. The heating station is configured to receive an unwound length of the continuous tape. The heating station further includes a first curved section such that the continuous tape material is bent through a radius of curvature of 0.01 m to 13,000 m, and at least two rollers defining the first curved section over which the continuous tape material is bent. The heating station is controlled to provide at least a portion of the heating station with an air free atmosphere, that being at least one of vacuum, hydrogen, or helium.
    Type: Grant
    Filed: July 29, 2024
    Date of Patent: January 27, 2026
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, Jacqueline Leslie Brown, Jennifer Anella Heine, Thomas Dale Ketcham, Gary Edward Merz, Eric Lee Miller, Zhen Song, Cameron Wayne Tanner, Conor James Walsh
  • Publication number: 20260005295
    Abstract: A roll-to-roll sintering system for wide inorganic tape material may include a spool on which is wound a continuous tape material comprising a green tape material and a backing layer, a take-up reel, and a heating station including at least one furnace. The heating station is configured to receive an unwound length of the continuous tape. The heating station further includes a first curved section such that the continuous tape material is bent through a radius of curvature of 0.01 m to 13,000 m, and at least two rollers defining the first curved section over which the continuous tape material is bent. The heating station is controlled to provide at least a portion of the heating station with an air free atmosphere, that being at least one of vacuum, hydrogen, or helium.
    Type: Application
    Filed: September 3, 2025
    Publication date: January 1, 2026
    Inventors: Michael Edward Badding, Jacqueline Leslie Brown, Jennifer Anella Heine, Thomas Dale Ketcham, Gary Edward Merz, Eric Lee Miller, Zhen Song, Cameron Wayne Tanner, Conor James Walsh
  • Publication number: 20250383145
    Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
    Type: Application
    Filed: September 5, 2025
    Publication date: December 18, 2025
    Inventors: Michael Edward Badding, William Joseph Bouton, Jacqueline Leslie Brown, Timothy Joseph Curry, Roman E Hurny, Lanrik Wayne Kester, Thomas Dale Ketcham, John Albert Olenick, Kathleen Ritter Olenick, Jeremy Paananen, Thomas Silverblatt, Dell Joseph St Julien, Viswanathan Venkateswaran, Nathan Michael Zink
  • Patent number: 12476277
    Abstract: A solid electrolyte including: a lithium ion inorganic conductive layer; and an amorphous phase on a surface of the lithium ion inorganic conductive layer, wherein the amorphous phase is an irradiation product of the lithium ion inorganic conductive layer. Also, the method of preparing the same, and a lithium battery including the solid electrolyte.
    Type: Grant
    Filed: February 8, 2022
    Date of Patent: November 18, 2025
    Assignees: SAMSUNG ELECTRONICS CO., LTD., CORNING INCORPORATED
    Inventors: Jusik Kim, Michael Edward Badding, Hyunseok Kim, Zhen Song, Taehwan Yu
  • Patent number: 12463243
    Abstract: Solid lithium-ion ceramic electrolyte membranes have an average thickness of less than 200 micrometers. A constituent electrolyte material has an average grain size of less than 10 micrometers. The solid lithium-ion ceramic electrolyte is free-standing. Alternatively, solid lithium-ion electrolyte membranes have a composition represented by Li1+x?yMxM?2?x?yM?y(PO4)3, where M is a 3+ ion, M? is a 4+ ion, M? is a 5+ ion, 0?x?2 and 0?y?2.
    Type: Grant
    Filed: January 6, 2025
    Date of Patent: November 4, 2025
    Assignee: CORNING INCORPORATED
    Inventors: Bruce Gardiner Aitken, Michael Edward Badding, George Halsey Beall, Curtis Robert Fekety, Lanrik Wayne Kester, Robert Michael Morena, Zhen Song
  • Patent number: 12429281
    Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
    Type: Grant
    Filed: March 20, 2025
    Date of Patent: September 30, 2025
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, William Joseph Bouton, Jacqueline Leslie Brown, Timothy Joseph Curry, Roman E Hurny, Lanrik Wayne Kester, Thomas Dale Ketcham, John Albert Olenick, Kathleen Ritter Olenick, Jeremy Paananen, Thomas Silverblatt, Dell Joseph St Julien, Viswanathan Venkateswaran, Nathan Michael Zink
  • Publication number: 20250266506
    Abstract: A solid-state battery having a solid electrolyte, an anode configured to contain lithium when the solid-state battery is in a charged state, a magnesium layer positioned adjacent to the anode and between the anode and the solid electrolyte, and at least one metal layer positioned adjacent to the magnesium layer and between the magnesium layer and the solid electrolyte.
    Type: Application
    Filed: December 11, 2024
    Publication date: August 21, 2025
    Inventors: Michael Edward Badding, Qixin Liang, Jianmeng Su, Yan Wang, Tongping Xiu
  • Publication number: 20250256430
    Abstract: A method of manufacturing a ceramic tape includes advancing a tape through a binder burn-off station, where the tape entering the binder burn-off station comprises grains of polycrystalline ceramic bound by an organic binder. The binder burn-off station comprises an active heater that chemically changes the organic binder and/or removes the organic binder from the tape, leaving the tape with the grains of the polycrystalline ceramic exiting the binder burn-off station.
    Type: Application
    Filed: April 9, 2025
    Publication date: August 14, 2025
    Inventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
  • Publication number: 20250253392
    Abstract: Lithium-containing polycrystalline ceramic sheets include grains having an average grain size of less than 5 ?m, a relative density greater than 90%, and a thickness of up to 200 ?m. In aspects, the lithium-containing polycrystalline ceramic sheets include an outer edge of the sheet that has no height variations greater than 1 mm from baseline in a perimeter trace. In aspects, the lithium-containing polycrystalline ceramic sheets include microstructural features of an outer edge of the sheet are no greater than about ? the thickness of the sheet. In aspects, the lithium-containing polycrystalline ceramic sheets include an outer edge of the sheet that is enriched in lithium relative to a bulk of the sheet.
    Type: Application
    Filed: March 21, 2025
    Publication date: August 7, 2025
    Inventors: Michael Edward Badding, Indrajit Dutta, Lanrik Wayne Kester, Xinghua Li
  • Publication number: 20250251190
    Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
    Type: Application
    Filed: March 20, 2025
    Publication date: August 7, 2025
    Inventors: Michael Edward Badding, William Joseph Bouton, Jacqueline Leslie Brown, Timothy Joseph Curry, Roman E Hurny, Lanrik Wayne Kester, Thomas Dale Ketcham, John Albert Olenick, Kathleen Ritter Olenick, Jeremy Paananen, Thomas Silverblatt, Dell Joseph St Julien, Viswanathan Venkateswaran, Nathan Michael Zink
  • Patent number: 12368164
    Abstract: A lithium-sulfur battery includes a substrate; a sulfur cathode disposed on the substrate; a coating layer disposed on the cathode; a first interlayer disposed on the coating layer; a solid-state electrolyte disposed on the first interlayer; a second interlayer disposed on the electrolyte; and a lithium anode disposed on the second interlayer, such that the coating layer is further disposed within pores of the cathode.
    Type: Grant
    Filed: April 14, 2020
    Date of Patent: July 22, 2025
    Assignees: Corning Incorporated, Shanghai Institute of Ceramics
    Inventors: Michael Edward Badding, Jun Jin, Zhen Song, Jianing Wang, Zhaoyin Wen, Tongping Xiu
  • Patent number: 12341148
    Abstract: A solid garnet composition includes a bulk composition having a lithium garnet; and a surface composition having a protonated garnet on at least a portion of the exterior surface of the lithium garnet, such that the protonated garnet is uniformly disposed over the at least a portion of the exterior surface of the lithium garnet. A method of making a solid garnet composition includes pre-treating an air sensitive lithium-containing garnet with water to form a uniform protonated garnet surface composition; and contacting the uniform protonated garnet surface composition with an acid to form a porous uniform protonated garnet surface composition.
    Type: Grant
    Filed: June 6, 2023
    Date of Patent: June 24, 2025
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, Yinghong Chen, Aaron David DeGeorge, Zhen Song
  • Publication number: 20250174737
    Abstract: The disclosure relates to a solid electrolyte with a modified layer comprises: a solid electrolyte and a modified layer coated on the solid electrolyte. The solid electrolyte and the modified layer are connected by hydrogen bonds. The modified layer comprises an acid-treated carbon matrix and silver nanoparticles modified thereon. A method for preparing a solid electrolyte with a modified layer comprises: treating a carbon matrix with an acid, modifying silver nanoparticles on the acid-treated carbon matrix to obtain the silver nanoparticles modified on the acid-treated carbon matrix (Ag NPs@CNTs), mixing the Ag NPs@CNTs in suspension and coating them on a solid electrolyte, and drying and annealing the solid electrolyte to obtain the solid electrolyte with a modified layer.
    Type: Application
    Filed: November 6, 2024
    Publication date: May 29, 2025
    Inventors: Michael Edward Badding, Huayan Huang, Jun Jin, Yan Lu, Zhen Song, Zhaoyin Wen, Tongping Xiu, Chujun Zheng
  • Patent number: 12300779
    Abstract: Solid lithium-ion ceramic electrolyte membranes have an average thickness of less than 200 micrometers. A constituent electrolyte material has an average grain size of less than 10 micrometers. The solid lithium-ion ceramic electrolyte is free-standing. Alternatively, solid lithium-ion electrolyte membranes have a composition represented by Li1+x?yMxM?2?x?yM?y(PO4)3, where M is a 3+ ion, M? is a 4+ ion, M? is a 5+ ion, 0?x?2 and 0?y?2.
    Type: Grant
    Filed: June 20, 2022
    Date of Patent: May 13, 2025
    Assignee: CORNING INCORPORATED
    Inventors: Bruce Gardiner Aitken, Michael Edward Badding, George Halsey Beall, Curtis Robert Fekety, Lanrik Wayne Kester, Robert Michael Morena, Zhen Song
  • Publication number: 20250140897
    Abstract: Solid lithium-ion ceramic electrolyte membranes have an average thickness of less than 200 micrometers. A constituent electrolyte material has an average grain size of less than 10 micrometers. The solid lithium-ion ceramic electrolyte is free-standing. Alternatively, solid lithium-ion electrolyte membranes have a composition represented by Li1+x?yMxM?2?x?yM??y(PO4)3, where M is a 3+ ion, M? is a 4+ ion, M?? is a 5+ ion, 0?x?2 and 0?y?2.
    Type: Application
    Filed: January 6, 2025
    Publication date: May 1, 2025
    Inventors: Bruce Gardiner Aitken, Michael Edward Badding, George Halsey Beall, Curtis Robert Fekety, Lanrik Wayne Kester, Robert Michael Morena, Zhen Song