Patents by Inventor Michael Edward Badding

Michael Edward Badding has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190348706
    Abstract: A method of forming a solid, dense, hermetic lithium-ion electrolyte membrane comprises combing an amorphous, glassy, or low melting temperature solid reactant with a refractory oxide reactant to form a mixture, casting the mixture to form a green body, and sintering the green body to form a solid membrane. The resulting electrolyte membranes can be incorporated into lithium-ion batteries.
    Type: Application
    Filed: July 26, 2019
    Publication date: November 14, 2019
    Inventors: Bruce Gardiner Aitken, Michael Edward Badding, George Halsey Beall, Curtis Robert Fekety, Lanrik Wayne Kester, Robert Michael Morena, Zhen Song
  • Patent number: 10411288
    Abstract: A method of forming a solid, dense, hermetic lithium-ion electrolyte membrane comprises combing an amorphous, glassy, or low melting temperature solid reactant with a refractory oxide reactant to form a mixture, casting the mixture to form a green body, and sintering the green body to form a solid membrane. The resulting electrolyte membranes can be incorporated into lithium-ion batteries.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: September 10, 2019
    Assignee: CORNING INCORPORATED
    Inventors: Bruce Gardiner Aitken, Michael Edward Badding, George Halsey Beall, Curtis Robert Fekety, Lanrik Wayne Kester, Robert Michael Morena, Zhen Song
  • Patent number: 10396396
    Abstract: A gallium doped garnet composition of the formula: Li7?3yLa3Zr2GayO12 where y is from 0.4 to 2.0, and as defined herein. Also disclosed is a method for making a dense Li-ion conductive cubic garnet membrane, comprising one of two alternative lower temperature routes, as defined herein.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: August 27, 2019
    Assignee: Corning Incorporated
    Inventors: Michael Edward Badding, Curtis Robert Fekety, Tricia Anne Harnas, Yanxia Ann Lu, Ying Shi, Zhen Song
  • Publication number: 20190221885
    Abstract: The disclosure relates to ceramic lithium ion electrolyte membranes and processes for forming them. The ceramic lithium electrolyte membrane may comprise at least one ablative edge. Exemplary processes for forming the ceramic lithium ion electrolyte membranes comprise fabricating a lithium ion electrolyte sheet and cutting at least one edge of the fabricated electrolyte sheet with an ablative laser.
    Type: Application
    Filed: March 25, 2019
    Publication date: July 18, 2019
    Inventors: Michael Edward Badding, Indrajit Dutta, Lanrik Wayne Kester, Xinghua Li
  • Publication number: 20190207252
    Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.
    Type: Application
    Filed: March 7, 2019
    Publication date: July 4, 2019
    Inventors: Michael Edward Badding, Jacqueline Leslie Brown, Jennifer Anella Heine, Thomas Dale Ketcham, Gary Edward Merz, Eric Lee Miller, Zhen Song, Cameron Wayne Tanner, Conor James Walsh
  • Publication number: 20190148770
    Abstract: An air stable solid garnet composition, comprising: a bulk composition and a surface protonated composition on at least a portion of the bulk composition as defined herein, and the protonated surface composition is present on at least a portion of the exterior surface of the bulk composition at a thickness of from 0.1 to 10,000 nm. Also disclosed is a composite electrolyte structure, and methods of making and using the composition and the composite electrolyte structure.
    Type: Application
    Filed: January 7, 2019
    Publication date: May 16, 2019
    Inventors: Michael Edward Badding, Xinyuan Liu, Yanxia Ann Lu
  • Patent number: 10283811
    Abstract: The disclosure relates to ceramic lithium ion electrolyte membranes and processes for forming them. The ceramic lithium electrolyte membrane may comprise at least one ablative edge. Exemplary processes for forming the ceramic lithium ion electrolyte membranes comprise fabricating a lithium ion electrolyte sheet and cutting at least one edge of the fabricated electrolyte sheet with an ablative laser.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: May 7, 2019
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, Indrajit Dutta, Lanrik Kester, Xinghua Li
  • Publication number: 20190077674
    Abstract: A system, process and related sintered article are provided. The process includes supporting a piece of inorganic material with a pressurized gas and sintering the piece of inorganic material while supported by the pressurized gas by heating the piece of inorganic material to a temperature at or above a sintering temperature of the inorganic material such that the inorganic material is at least partially sintered forming the sintered article. The inorganic material is not in contact with a solid support during sintering. The sintered article, such as a ceramic article, is thin, has high surface quality, and/or has large surface areas.
    Type: Application
    Filed: November 14, 2018
    Publication date: March 14, 2019
    Inventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
  • Patent number: 10211481
    Abstract: An air stable solid garnet composition, comprising: a bulk composition and a surface protonated composition on at least a portion of the bulk composition as defined herein, and the protonated surface composition is present on at least a portion of the exterior surface of the bulk composition at a thickness of from 0.1 to 10,000 nm. Also disclosed is a composite electrolyte structure, and methods of making and using the composition and the composite electrolyte structure.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: February 19, 2019
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, Xinyuan Liu, Yanxia Ann Lu
  • Publication number: 20190044186
    Abstract: A solid electrolyte including: a lithium ion inorganic conductive layer; and an amorphous phase on a surface of the lithium ion inorganic conductive layer, wherein the amorphous phase is an irradiation product of the lithium ion inorganic conductive layer. Also, the method of preparing the same, and a lithium battery including the solid electrolyte.
    Type: Application
    Filed: August 2, 2018
    Publication date: February 7, 2019
    Inventors: Jusik KIM, Michael Edward BADDING, Hyunseok KIM, Zhen SONG, Taehwan YU
  • Patent number: 10155667
    Abstract: A system, process and related sintered article are provided. The process includes supporting a piece of inorganic material with a pressurized gas and sintering the piece of inorganic material while supported by the pressurized gas by heating the piece of inorganic material to a temperature at or above a sintering temperature of the inorganic material such that the inorganic material is at least partially sintered forming the sintered article. The inorganic material is not in contact with a solid support during sintering. The sintered article, such as a ceramic article, is thin, has high surface quality, and/or has large surface areas.
    Type: Grant
    Filed: January 24, 2017
    Date of Patent: December 18, 2018
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
  • Publication number: 20180301754
    Abstract: A composite ceramic including: a lithium garnet major phase; and a grain growth inhibitor minor phase, as defined herein. Also disclosed is a method of making composite ceramic, pellets and tapes thereof, a solid electrolyte, and an electrochemical device including the solid electrolyte, as defined herein.
    Type: Application
    Filed: April 13, 2018
    Publication date: October 18, 2018
    Inventors: Michael Edward Badding, Yinghong Chen, Xiao Huang, Cai Liu, Xinyuan Liu, Yanxia Ann Lu, Zhen Song, Zhaoyin Wen, Tongping Xiu, Nathan Michael Zink
  • Publication number: 20180277893
    Abstract: A gallium doped garnet composition of the formula: Li7-3yLa3Zr2GayO12 where y is from 0.4 to 2.0, and as defined herein. Also disclosed is a method for making a dense Li-ion conductive cubic garnet membrane, comprising one of two alternative lower temperature routes, as defined herein.
    Type: Application
    Filed: May 31, 2018
    Publication date: September 27, 2018
    Inventors: Michael Edward Badding, Curtis Robert Fekety, Tricia Anne Harnas, Yanxia Ann Lu, Ying Shi, Zhen Song
  • Patent number: 10030554
    Abstract: Described herein is a substrate including a central longitudinal axis, a first support web, and a second support web. A sinuous web may be positioned between the first support web and the second support web. The sinuous web may include transverse web portions and bridging web portions, where the bridging web portions alternatively connect ends of adjacent transverse web portions. The sinuous web may be connected to the first support web by support legs extending between bridging web portions and a surface of the first support web. The sinuous web may be connected to the second support web by support legs extending between bridging web portions and a surface of the second support web. A support leg length to distance between transverse web portions ratio may be from about 1.0 to about 4.0.
    Type: Grant
    Filed: July 6, 2015
    Date of Patent: July 24, 2018
    Assignee: Corning Incorporated
    Inventors: William Peter Addiego, Michael Edward Badding, Paul Martin Elliott, Michael Fischer, Thomas Dale Ketcham, Denis Pavlovich Lukanin, Richard Curwood Peterson
  • Patent number: 10023492
    Abstract: Embodiments are directed to glass frits containing phosphors that can be used in LED lighting devices and for methods associated therewith for making the phosphor containing glass frit and their use in glass articles, for example, LED devices.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: July 17, 2018
    Assignee: CORNING INCORPORATED
    Inventors: Bruce Gardiner Aitken, Michael Edward Badding, Nicholas Francis Borrelli, Nadja Teresia Lonnroth, Mark Alejandro Quesada
  • Patent number: 10026990
    Abstract: A gallium doped garnet composition of the formula: Li7-3yLa3Zr2GayO12 where y is from 0.4 to 2.0, and as defined herein. Also disclosed is a method for making a dense Li-ion conductive cubic garnet membrane, comprising one of two alternative lower temperature routes, as defined herein.
    Type: Grant
    Filed: October 9, 2015
    Date of Patent: July 17, 2018
    Assignee: Corning Incorporated
    Inventors: Michael Edward Badding, Curtis Robert Fekety, Tricia Anne Harnas, Yanxia Ann Lu, Ying Shi, Zhen Song
  • Publication number: 20180104848
    Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
    Type: Application
    Filed: December 19, 2017
    Publication date: April 19, 2018
    Inventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
  • Patent number: 9905883
    Abstract: There is disclosed a polycrystalline lithium-ion conductive membrane for a lithium-air battery that comprises at least one surface, a polycrystalline lithium-ion conductive material comprising grain boundaries, and at least one modifying phase, wherein (a) the at least one modifying phase is incorporated into the grain boundaries to form a modified polycrystalline lithium-ion conductive material comprising modified grain boundaries, (b) the at least one modifying phase is incorporated into the at least one surface to form a modified surface, or both (a) and (b). Various lithium based batteries, including lithium ion, lithium-air, and lithium-water batteries are disclosed, as well as methods for modifying the polycrystalline lithium-ion conductive membrane to allow it to be used in such battery applications.
    Type: Grant
    Filed: March 28, 2013
    Date of Patent: February 27, 2018
    Assignee: Corning Incorporated
    Inventors: Michael Edward Badding, Jacqueline Leslie Brown, Lanrik Wayne Kester, Xinyuan Liu
  • Publication number: 20180043572
    Abstract: A manufacturing line includes a tape of green material that is directed through a furnace so that the furnace burns off organic binder material and then partially sinters the tape without the use of a setter board. Sintered articles resulting from the manufacturing line may be thin with relatively large surface areas; and, while substantially unpolished, have few sintering-induced surface defects. Tension may be applied to the partially sintered tape as it passes through a second furnace on the manufacturing line to shape resulting sintered articles.
    Type: Application
    Filed: October 23, 2017
    Publication date: February 15, 2018
    Inventors: Michael Edward Badding, William Joseph Bouton, Jacqueline Leslie Brown, Timothy Joseph Curry, Roman E. Hurny, Lanrik Wayne Kester, Thomas Dale Ketcham, John Albert Olenick, Kathleen Ritter Olenick, Jeremy Paananen, Thomas Silverblatt, Dell Joseph St Julien, Viswanathan Venkateswaran, Nathan Michael Zink
  • Publication number: 20170210634
    Abstract: A system, process and related sintered article are provided. The process includes supporting a piece of inorganic material with a pressurized gas and sintering the piece of inorganic material while supported by the pressurized gas by heating the piece of inorganic material to a temperature at or above a sintering temperature of the inorganic material such that the inorganic material is at least partially sintered forming the sintered article. The inorganic material is not in contact with a solid support during sintering. The sintered article, such as a ceramic article, is thin, has high surface quality, and/or has large surface areas.
    Type: Application
    Filed: January 24, 2017
    Publication date: July 27, 2017
    Inventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann