Abstract: According to aspects of the embodiments, there is provided an adaptive blade lubrication apparatus that includes a lubricant unit to place a lubrication stripe of lubricating material on a portion of a main surface; a cleaning blade that engages the main surface to remove excess toner thereon; and a controller configured to control the location of each lubrication stripe of lubricating material, wherein the controller places the lubricating material based on at least one of application frequency, blade lubrication state, blade engagement with the main surface. By varying the location of the lubrication stripe, the cleaning blade is better lubricated over the entire surface of the photoreceptor with the same or less lubricant than used in single location lubrication. Blade life and reliability are improved with more effective lubrication of the blade.

Abstract: According to aspects of the embodiments, there is provided an adaptive blade lubrication apparatus that includes a lubricant unit to place a lubrication stripe of lubricating material on a portion of a main surface; a cleaning blade that engages the main surface to remove excess toner thereon; and a controller configured to control the location of each lubrication stripe of lubricating material, wherein the controller places the lubricating material based on at least one of application frequency, blade lubrication state, blade engagement with the main surface. By varying the location of the lubrication stripe, the cleaning blade is better lubricated over the entire surface of the photoreceptor with the same or less lubricant than used in single location lubrication. Blade life and reliability are improved with more effective lubrication of the blade.

Abstract: An apparatus (100) and method (200) that senses photoreceptor failure in a xerographic printing apparatus is disclosed. The xerographic printing apparatus can include a rotatable photoreceptor (110) having a photoreceptor surface (111), a cleaning device (124) for removing marking material from the photoreceptor, and a printing apparatus controller (150) that controls operations of the xerographic printing apparatus. The method can include charging (220) the photoreceptor surface to a fixed voltage. The method can include discharging (230) at least a portion of the charged photoreceptor surface to an exposed voltage. The method can include developing (240) the discharged portion of the photoreceptor surface by providing a cleaning field between the charged photoreceptor surface fixed voltage and a developing bias voltage. The method can include reducing (250) the cleaning field. The method can include generating (260) a developed image on the photoreceptor using the reduced cleaning field.

Abstract: A printing device includes at least one printing engine that has many sensors (first sensors and second sensors) and at least one engine controller operatively connected to the printing engine. The engine controller uses software to control operations of the printing engine. Also, at least one non-volatile memory is operatively connected to the engine controller. The non-volatile memory stores values used by the engine controller to control operations of the printing engine. At least one adapter card is operatively connected to the non-volatile memory and to the first sensors and second sensors. The first sensors correspond to the design of the controller and are items designed as original equipment of the printing device. To the contrary, the second sensors correspond to the design of the adapter card and are items designed to be installed in the printing device after the printing device is in post production, customer service.

Abstract: A printing device has a printing engine that is at least partially made up of a customer replaceable unit or units. An engine controller is operatively connected to the printing engine. The engine controller uses software to control the operations of the printing engine. A non-volatile memory is operatively connected to the engine controller. The non-volatile memory stores values used by the engine controller to control operations of the printing engine. An adapter card is operatively connected to the non-volatile memory and to the customer replaceable units. The customer replaceable unit has a memory unit and the adapter card reads data from the memory unit. The adapter card uses the data to directly alter values within the non-volatile memory by bypassing the engine controller when communicating with the non-volatile memory. Further, the adapter card alters the non-volatile memory without altering the software used by the engine controller.

Abstract: A printing device includes at least one printing engine that has actuators and sensors. At least one engine controller is operatively connected to the printing engine, the engine controller uses software to control operations of the printing engine. At least one non-volatile memory is operatively connected to the engine controller. The non-volatile memory stores values used by the engine controller to control operations of the printing engine. Further, at least one adapter card is operatively connected to the non-volatile memory and to the actuators and sensors. The adapter card stores data and receives sensor feedback from the sensors. The adapter card uses the data and the sensor feedback to control the actuators by bypassing the engine controller when communicating with the actuators. The adapter card provides adapter card feedback to the non-volatile memory.

Abstract: A printing device includes at least one printing engine that comprises customer replaceable units. At least one engine controller is operatively connected to the printing engine, and the engine controller uses software to control operations of the printing engine. At least one non-volatile memory is operatively connected to the engine controller. The non-volatile memory stores values used by the engine controller to control operations of the printing engine. Additionally, at least one adapter card is operatively connected to the non-volatile memory and to the customer replaceable units. The customer replaceable units each comprise a memory unit. The adapter card reads incoming print jobs before the print jobs are delivered to the controller and the adapter card accumulates and stores statistics relating to print jobs within the memory unit of the customer replaceable units. The adapter card passes the incoming print jobs to the controller in an unaltered manner.

Abstract: A method and apparatus for predicting blade life in an image production device is disclosed. The method may include retrieving a number of print starts, a number of print cycles, a wear rate for print starts, and a wear rate for print cycles from a memory, calculating wear of a cleaning blade based on the number of print starts, the number of print cycles, the wear rate for print starts, and the wear rate for print cycles, wherein the wear rate for print starts and the wear rate for print cycles are weighed differently, determining if the calculated wear of the cleaning blade exceeds a predetermined threshold, wherein if it is determined that the calculated wear of the cleaning blade exceeds a predetermined threshold, sending a notification that the cleaning blade needs to be replaced.

Abstract: A coronode charging device includes a support member, a filament, an adjustment mechanism and a voltage source. The lament is disposed along the support member in a configuration that creates a plurality of active regions and a plurality of inactive regions of the filament. The active regions are simultaneously positionable adjacent the photoreceptor. The inactive regions may be farther from the photoreceptor than the active regions. The adjustment mechanism moves the filament such that portions of the filament that correspond to the active regions are moved to positions that correspond to the inactive regions, and some portions of the filament that were in the inactive regions are moved to positions that correspond to the active regions. This operations extends the life of the coronode charging device.

Abstract: An apparatus for applying an electrical charge to a charge retentive surface, wherein a bias charge roll member is situated proximately to a surface to be charged such as, a photoreceptor having a cleaning system which includes a web material in contact with the bias charge roll to remove containments thereform.

Abstract: An image forming apparatus including: a first charging device for charging an imageable surface; recording means for recording an electrostatic latent image on the imageable surface; developing means for developing the electrostatic latent image with developer; a second charging device for transferring a developer image on the imageable surface onto an a substrate; control means for setting a value of the bias of either the first charging device or the second charging device from an operating bias to a testing bias; test pattern forming means for forming test patterns on the imageable surface at operating bias and said testing bias; test patterns detection means for scanning non-uniformity of the test patterns, and means for associating non-uniformity of the test patterns to a reliability condition of either the first charging device and/or second charging device.

Abstract: An apparatus for controlling a cleaning device for cleaning a charging device, including: means for detecting contamination on the charging device; means, in communication with detecting means, for generating a cleaning command; and a controller, responsive to the cleaning command, for controlling operation of the cleaning system.

Abstract: An apparatus (100) and method (200) for print apparatus rotational assembly cleaning blade adjustment is disclosed. The apparatus can include a printer rotational transport assembly (110) configured to transport a substance in a printer. The apparatus can include a cleaning blade (120) coupled to the printer rotational transport assembly and a cleaning blade sensor (130) coupled to the cleaning blade, where the cleaning blade sensor can be configured to sense cleaning blade stress condition information. The apparatus can include a controller (140) coupled to the cleaning blade and the cleaning blade sensor, where the controller can be configured to adjust cleaning blade parameters of operation based on the sensed cleaning blade stress condition information.

Abstract: An apparatus for applying an electrical charge to a charge retentive surface, wherein a bias charge roll member is situated proximately to a surface to be charged such as, a photoreceptor having a cleaning system which includes a web material in contact with the bias charge roll to remove containments thereform.

Abstract: A charging device comprises first and second electrodes forming a charging zone. A plurality of nanostructures adhere to at least one of the first and second electrodes. A charging voltage supply couples to the electrodes to support the formation of gaseous ions in the charging zone. An aperture electrode or grid proximate to the first and second electrodes is coupled to a grid control voltage supply which grid control voltage supply, in turn, controls a flow of gaseous ions from the charging zone to thereby charge a proximately-located receptor. In one embodiment, the charging voltage supply is arranged to provide a pulsed-voltage waveform. In one variation of this embodiment, the pulsed-voltage waveform comprises a pulsed-DC waveform. In another embodiment, the charging voltage supply is arranged to provide an alternating-current waveform. In one embodiment, the charging device itself is comprised in an image forming device.

Abstract: A method for minimizing cross-process non-uniformities in solid and heavy shadow regions of printed documents is provided. The method includes marking with a marking engine an image on an image bearing surface moving in a process direction; generating profile data of the image by sensing an optical characteristic of the image in a cross-process direction; adjusting at least one control actuator of the marking engine so as to shift the characteristic of a subsequent marked image in the cross-process direction to at least a target value; and generating a spatially varying tone reproduction curve to smooth the characteristic of the subsequent marked image towards the target value.

Abstract: The dielectric thickness of a photoreceptor is determined in a variety of ways, including using a relationship between threshold voltage and dielectric thickness, using a relationship between dielectric thickness and the difference between biased transfer roller (BTR) voltage and photoreceptor surface potential, using a relationship between dielectric thickness and biased charging roller (BCR) impedance, using a relationship between dielectric thickness and the slope of the DC current vs. voltage curve for the BTR or the BCR, and using a relationship between dielectric thickness and the BTR voltage at zero current. The threshold voltage can be found by using the slope of the BCR DC current vs. voltage curve, measuring photoreceptor surface potential for a plurality of target values below the charging knee to obtain the intercept value, or finding the actual value of the charging knee. A method of using the BCR as an electrodynamic voltmeter is also disclosed.

Abstract: A charging device comprises first and second electrodes forming a charging zone. A plurality of nanostructures adhere to at least one of the first and second electrodes. A charging voltage supply couples to the electrodes to support the formation of gaseous ions in the charging zone. An aperture electrode or grid proximate to the first and second electrodes is coupled to a grid control voltage supply which grid control voltage supply, in turn, controls a flow of gaseous ions from the charging zone to thereby charge a proximately-located receptor. In one embodiment, the charging voltage supply is arranged to provide a pulsed-voltage waveform. In one variation of this embodiment, the pulsed-voltage waveform comprises a pulsed-DC waveform. In another embodiment, the charging voltage supply is arranged to provide an alternating-current waveform. In one embodiment, the charging device itself is comprised in an image forming device.

Abstract: This is a charging assembly that is useful in marking processes with an electrostatically charged surface. The assembly includes, besides the charger, a controller and an electric field probe. Charge and current flows can be detected by the probe and corrected immediately after detection of flaws by the probe and conveyed to the controller. If flaws in the charger are determined by the probe, corrections are made to the output by a controller; this is done before a final copy or print is made. The term flaws as used means any non-uniform appearing region in the printed image or any otherwise unacceptable defect. The probe is enabled to detect and indicate flaws and the controller which is in communication with the probe takes corrective action on the flaws. The probe used is a novel probe having two sensing elements surrounded by one or more reference electrodes.

Abstract: Xerographic photoreceptor life is improved while maintaining output print quality by adjusting the AC charging actuator of a xerographic machine to a point at which photoconductor life is optimized while maintaining output print quality. Where the actuator is voltage, the actuator is set a predetermined amount above the knee voltage of the photoreceptor surface potential versus peak-to-peak voltage curve, which is determined during operation of the machine. Instead of determining the knee voltage, calibration sheets can be generated for various values of the actuator, the best sheet with the least possible actuator value is selected, and the AC charging actuator is set to the value corresponding to the best sheet. The sheets can be evaluated by a user, or an optical array sensor can be used to scan the sheets so that the controller can compare the sheets to stored criteria to automatically select the best sheet and set the actuator.