Abstract: The use of ion-conducting materials to protect electrodes is generally described. The ion-conducting material may be in the form of a layer that is adjacent to a polymeric layer, such as a porous separator, to form a composite. At least a portion of the pores of the polymer layer may be filled or unfilled with the ion-conducting material. In some embodiments, the ion-conducting layer is sufficiently bonded to the polymer layer to prevent delamination of the layers during cycling of an electrochemical cell.

Abstract: Systems and methods related to cutting (e.g., ultrasonically cutting) metals (e.g., lithium metal) and electrode precursors are generally provided. The electrodes or electrode precursors may involve, for example, a lithium metal electrode or a lithium composite electrode, e.g., for use in an electrochemical cell or battery.

Abstract: An electrode structure and its method of manufacture are disclosed. The disclosed electrode structures may be manufactured by depositing a first release layer on a first carrier substrate. A first protective layer may be deposited on a surface of the first release layer and a first electroactive material layer may then be deposited on the first protective layer. Subsequently, the first carrier substrate may be delaminated from the first release layer. The first release layer may then be removed from the first protective layer by dissolution in an electrolyte. The first protective layer may have a low mean peak to valley surface roughness and/or may be thin. In some embodiments, an interface between the first protective layer and the first electroactive material layer has a low mean peak to valley surface roughness. In some embodiments, a thickness of the first protective layer is greater than a mean peak to valley roughness of the first release layer.

Abstract: Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some embodiments, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some embodiments, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some embodiments, the layer (e.g., the layer comprising a plurality of particles) is an ion-conducting layer.

Abstract: Electrochemical cells comprising electrodes comprising lithium (e.g., in the form of a solid solution with non-lithium metals), from which in situ current collectors may be formed, are generally described.

Abstract: Protective layers in lithium-ion electrochemical cells, and associated electrodes and methods, are generally described. The protective layers may comprise lithium-ion-conductive inorganic ceramic materials, such as lithium oxide, lithium nitride, and/or lithium oxysulfide. The resulting lithium-ion electrochemical cells may exhibit enhanced performance, including reduced capacity fade rates and reduced self-discharge rates.

Abstract: The use of ion-conducting materials to protect electrodes is generally described. The ion-conducting material may be in the form of a layer that is adjacent to a polymeric layer, such as a porous separator, to form a composite. At least a portion of the pores of the polymer layer may be filled or unfilled with the ion-conducting material. In some embodiments, the ion-conducting layer is sufficiently bonded to the polymer layer to prevent delamination of the layers during cycling of an electrochemical cell.

Abstract: Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.

Abstract: Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.

Abstract: Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.

Abstract: Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.

Abstract: Articles and methods for forming ceramic/polymer composite structures for electrode protection in electrochemical cells, including rechargeable lithium batteries, are presented.

Abstract: Protective layers in lithium-ion electrochemical cells, and associated electrodes and methods, are generally described. The protective layers may comprise lithium-ion-conductive inorganic ceramic materials, such as lithium oxide, lithium nitride, and/or lithium oxysulfide. The resulting lithium-ion electrochemical cells may exhibit enhanced performance, including reduced capacity fade rates and reduced self-discharge rates.

Abstract: The present disclosure is related to electrochemical cells and associated methods. According to certain embodiments, the electrochemical cells comprise an electronically insulating region. In some embodiments, the electronically insulating region can be mechanically compliant. In some embodiments, the insulating region may comprise multiple layers (e.g., mechanically separable layers). The use of such arrangements can, according to certain embodiments, reduce the degree to which the electronically insulating region is breached by lithium dendrite growth.

Abstract: Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.

Abstract: Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.

Abstract: The present disclosure is related to electrochemical cell components, electrochemical cells, and associated methods. According to certain embodiments, the electrochemical cell component may comprise a separator and a layer comprising lithium adhered to the separator. In some embodiments, the separator and layer comprising lithium may be positioned between two electrodes within an electrochemical cell. The use of such arrangements can, according to certain embodiments, allow for the facile introduction of supplemental lithium to an electrochemical cell in a manner that is compatible with existing electrochemical cell fabrication processes.

Abstract: Electrochemical devices containing electrodes and current collectors arranged in a folded configuration, and associated articles, systems and methods, are provided. In some cases, the electrochemical device contains one or more continuous components, such as a continuous electrode, current collector, separator, and/or substrate. In some cases, the electrochemical device is constructed and arranged to apply an anisotropic force (e.g., in a direction normal to an anode active surface). In certain cases, the electrochemical device contains an oversized anode.

Abstract: Articles and electrochemical devices containing electrodes, current collectors, heaters, and/or sensors and associated systems and methods, are provided. The sensors, when present, may be temperature sensors or pressure sensors. In some cases, the heaters and/or sensors are adjacent to the article or electrochemical device. In certain cases, the heaters and/or sensors are thin films that are integrated into the article or electrochemical device.

Abstract: Articles containing electrodes and current collectors arranged such that at least one electrode can be electronically isolated from other components of the article and/or an electrochemical device, and associated systems and methods, are provided. In some cases, the articles contain substrates for which a change in volume of the substrate causes at least one electrode to become electronically isolated from other components of the article and/or an electrochemical device. In certain cases, heating the substrate causes the change in volume of the substrate.