Patents by Inventor Michael G. McCaffrey

Michael G. McCaffrey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230184139
    Abstract: A dirt blocker including a support structure disposed within a gas turbine engine, the support structure defining an upstream control volume proximate a forward portion of the gas turbine engine and a downstream control volume proximate an aft portion of the gas turbine engine, the downstream control volume being opposite the upstream control volume relative to the support structure, a flow passage formed through the support structure, the flow passage configured to fluidly couple the upstream control volume with the downstream control volume; a radial contact wall formed from the support structure in fluid communication with the upstream control volume, the radial contact wall configured to intercept debris entrained within cooling air within the gas turbine engine; and a stagnation zone fluidly coupled with the flow passage, the stagnation zone configured to reduce momentum of the debris.
    Type: Application
    Filed: December 15, 2021
    Publication date: June 15, 2023
    Applicant: Raytheon Technologies Corporation
    Inventors: Michael G. McCaffrey, Christopher King
  • Patent number: 11674401
    Abstract: A seal for a gas turbine engine includes a full hoop outer ring, a shoe coupled to the full hoop outer ring via an inner beam and an outer beam, and a wave spring in contact with at least one of the inner beam or the outer beam.
    Type: Grant
    Filed: May 13, 2020
    Date of Patent: June 13, 2023
    Assignee: Raytheon Technologies Corporation
    Inventors: Ross Wilson, John R. Farris, Michael G. McCaffrey, Theodore W. Hall, John J. Korzendorfer, Elizabeth F. Vinson, Jeffrey Michael Jacques, John E. Paul, Edwin Otero, Alan W. Stoner
  • Patent number: 11674402
    Abstract: A hydrostatic advanced low leakage seal configured to be disposed between relatively rotatable components. The seal includes a base. The seal also includes a shoe extending circumferentially. The seal further includes a radially outer beam operatively coupling the shoe to the base. The seal yet further includes a radially inner beam operatively coupling the shoe to the base, wherein one of the radially inner beam and the radially outer beam is oriented to be angled relative to the other of the radially inner and outer beam.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: June 13, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Michael G. McCaffrey
  • Publication number: 20230121696
    Abstract: Disclosed is a weaving assembly including a rotatable base, a base positional controller, a weave control grid, a warp fiber support, warp fiber arms, a warp fiber arm positional controller and a fill fiber wand.
    Type: Application
    Filed: December 19, 2022
    Publication date: April 20, 2023
    Inventor: Michael G. McCaffrey
  • Patent number: 11624287
    Abstract: Disclosed is a ceramic matrix component having a fibrous core and a ceramic matrix composite shell surrounding at least a portion of the fibrous core. The ceramic matrix composite shell comprises a fibrous preform. The fibrous core has a greater porosity than the fibrous preform. A method of making the ceramic matrix component is also disclosed.
    Type: Grant
    Filed: February 21, 2020
    Date of Patent: April 11, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Michael G. McCaffrey, Bryan P. Dube
  • Publication number: 20230089675
    Abstract: A hot fairing structure for a pre-diffuser includes a ring-strut-ring structure that comprises a multiple of hollow struts and a multiple of inlets to a respective diffusion passage, one of the multiple of inlets formed between each one of the multiple of hollow struts located between two diffusion passages.
    Type: Application
    Filed: June 22, 2022
    Publication date: March 23, 2023
    Applicant: Raytheon Technologies Corporation
    Inventors: Michael G. McCaffrey, Matthew Andrew Hough, Pedro E. Rivero
  • Patent number: 11608750
    Abstract: A turbine for a gas turbine engine includes, among other things, a shaft rotatable about a longitudinal axis, a turbine rotor including one or more rows of turbine blades and a disk assembly coupled to the shaft. The disk assembly includes one or more disks each having an attachment region extending radially between an inner boundary and an outer boundary, the outer boundary is established by an outer periphery of the respective disk, the attachment region defines an array of slots distributed about the outer periphery, each of the slots extends radially inwardly from the outer boundary to the inner boundary, and each of the slots is dimensioned to receive a root section of a respective one of the turbine blades to mount the turbine blades to the disk assembly.
    Type: Grant
    Filed: January 12, 2021
    Date of Patent: March 21, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Michael G. McCaffrey
  • Publication number: 20230059146
    Abstract: Disclosed is a weaving method including placing a first section of a fill fiber between warp fibers, forming a pick, moving a base to reposition the warp fibers, and placing a second section of the fill fiber between the warp fibers to form a woven structure, wherein at least a portion of the warp fibers are introduced to the woven structure using a weave control grid. Also disclosed is a weaving assembly including a base, a base positional controller, a weave control grid, warp fiber arms, a warp fiber arm positional controller and a fill fiber wand.
    Type: Application
    Filed: November 7, 2022
    Publication date: February 23, 2023
    Inventor: Michael G. McCaffrey
  • Publication number: 20230036836
    Abstract: In one exemplary embodiment, a flow path component assembly includes a support structure having an axial portion and a radial portion and an outer portion arranged between the support structure. The outer portion defines a gap between the outer portion and the axial portion of the support structure. A flange is positioned relative to the gap.
    Type: Application
    Filed: September 26, 2022
    Publication date: February 2, 2023
    Inventors: San Quach, Bryan P. Dube, Erik R. Granstand, Michael G. McCaffrey, Stephen G. Pixton
  • Patent number: 11549373
    Abstract: A turbine section for a gas turbine engine according to an example of the present disclosure includes, among other things, a first turbine rotor coupled to a first turbine shaft. The first turbine shaft is rotatable about a longitudinal axis. A second turbine rotor is coupled to a second turbine shaft. The second turbine shaft is rotatable about the longitudinal axis, and the second turbine rotor is axially aft of the first turbine rotor relative to the longitudinal axis. An aft bearing assembly rotatably supports the second turbine shaft. The second turbine rotor includes a disk assembly that carries at least one row of turbine blades. The disk assembly is mechanically attached to the second turbine shaft at an attachment point. The attachment point is axially aft of the aft bearing assembly such that an aft portion of the second turbine shaft is cantilevered from the aft bearing system with respect to the longitudinal axis. The disk assembly includes a metallic material.
    Type: Grant
    Filed: December 16, 2020
    Date of Patent: January 10, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Michael G. McCaffrey
  • Patent number: 11535962
    Abstract: Disclosed is a weaving assembly including a rotatable base, a base positional controller, a weave control grid, a warp fiber support, warp fiber arms, a warp fiber arm positional controller and a fill fiber wand.
    Type: Grant
    Filed: May 21, 2020
    Date of Patent: December 27, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Michael G. McCaffrey
  • Patent number: 11512651
    Abstract: A gas turbine engine includes a main compressor section with a downstream most location. A turbine section has a high pressure turbine. A tap line is connected to tap air from a location upstream of the downstream most location in the main compressor section. The tapped air is connected to a heat exchanger and then to a cooling compressor. The cooling compressor compresses air downstream of the heat exchanger, and is connected to deliver air into the high pressure turbine. A bypass valve is positioned downstream of the main compressor section, and upstream of the heat exchanger. The bypass valve selectively delivers air directly to the cooling compressor without passing through the heat exchanger under certain conditions.
    Type: Grant
    Filed: January 27, 2021
    Date of Patent: November 29, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Brian D. Merry, Gabriel L. Suciu, Michael G. McCaffrey
  • Patent number: 11492915
    Abstract: A ceramic matrix composite gas turbine blade comprising a root portion coupled to a disk, said root portion having a neck; a platform region is disposed along an upper portion of the neck; an airfoil is located opposite the neck relative to the platform and extends outwardly from the platform; and a limiting section fuse formed in the blade proximate the neck.
    Type: Grant
    Filed: December 17, 2020
    Date of Patent: November 8, 2022
    Assignee: Raytheon Technologies Corporation
    Inventor: Michael G. McCaffrey
  • Patent number: 11492733
    Abstract: Disclosed is a weaving method including placing a first section of a fill fiber between warp fibers, forming a pick, moving a base to reposition the warp fibers, and placing a second section of the fill fiber between the warp fibers to form a woven structure, wherein at least a portion of the warp fibers are introduced to the woven structure using a weave control grid. Also disclosed is a weaving assembly including a base, a base positional controller, a weave control grid, warp fiber arms, a warp fiber arm positional controller and a fill fiber wand.
    Type: Grant
    Filed: February 21, 2020
    Date of Patent: November 8, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Michael G. McCaffrey
  • Publication number: 20220316353
    Abstract: In one exemplary embodiment, a flow path component assembly includes a support structure that is a unitary component having an axial portion and a radial portion and an outer portion arranged between the support structure and a flow path. The outer portion defines a gap between the outer portion and the support structure axial portion. A flange extends into the gap.
    Type: Application
    Filed: April 2, 2021
    Publication date: October 6, 2022
    Inventors: San Quach, Bryan P. Dube, Erik R. Granstand, Michael G. McCaffrey, Stephen G. Pixton
  • Patent number: 11454129
    Abstract: In one exemplary embodiment, a flow path component assembly includes a support structure that is a unitary component having an axial portion and a radial portion and an outer portion arranged between the support structure and a flow path. The outer portion defines a gap between the outer portion and the support structure axial portion. A flange extends into the gap.
    Type: Grant
    Filed: April 2, 2021
    Date of Patent: September 27, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: San Quach, Bryan P. Dube, Erik R. Granstand, Michael G. McCaffrey, Stephen G. Pixton
  • Patent number: 11441430
    Abstract: An airfoil includes a ceramic matrix composite airfoil core that defines an airfoil portion and a root portion. The ceramic matrix composite airfoil core is subject to core thermal growth. A platform includes a ceramic matrix composite that wraps around the root portion. The platform is subject to platform thermal growth. A buffer layer is located between the root portion and the platform. The buffer layer absorbs a mismatch between the core thermal growth and the platform thermal growth.
    Type: Grant
    Filed: February 7, 2020
    Date of Patent: September 13, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Michael G. McCaffrey
  • Patent number: 11421543
    Abstract: A hydrostatic advanced low leakage seal configured to be disposed between relatively rotatable components. The seal includes a base. The seal also includes a shoe extending circumferentially. The seal further includes a first beam operatively coupling the shoe to the base, the first beam having a first thickness. The seal yet further includes a second beam operatively coupling the shoe to the base, the second beam having at least a portion thereof with a second thickness that is less than the first thickness.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: August 23, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Michael G. McCaffrey, Scott D. Virkler
  • Patent number: 11401827
    Abstract: A method of manufacturing a seal includes providing a seal arc segment defining first and second seal supports at circumferential ends. The seal arc segment further defining radially inner and outer sides. The radially outer side includes radially-extending sidewalls and a radially inner surface joining the radially-extending sidewalls. The radially-extending sidewalls and the radially inner surface define a pocket. The method includes machining the radially inner surface to have a higher surface roughness than the sidewalls.
    Type: Grant
    Filed: November 13, 2019
    Date of Patent: August 2, 2022
    Assignee: Raytheon Technologies Corporation
    Inventor: Michael G. McCaffrey
  • Publication number: 20220220895
    Abstract: A turbine for a gas turbine engine includes, among other things, a shaft rotatable about a longitudinal axis, a turbine rotor including one or more rows of turbine blades and a disk assembly coupled to the shaft. The disk assembly includes one or more disks each having an attachment region extending radially between an inner boundary and an outer boundary, the outer boundary is established by an outer periphery of the respective disk, the attachment region defines an array of slots distributed about the outer periphery, each of the slots extends radially inwardly from the outer boundary to the inner boundary, and each of the slots is dimensioned to receive a root section of a respective one of the turbine blades to mount the turbine blades to the disk assembly.
    Type: Application
    Filed: January 12, 2021
    Publication date: July 14, 2022
    Inventor: Michael G. McCaffrey