Patents by Inventor Michael G. McCaffrey

Michael G. McCaffrey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11512651
    Abstract: A gas turbine engine includes a main compressor section with a downstream most location. A turbine section has a high pressure turbine. A tap line is connected to tap air from a location upstream of the downstream most location in the main compressor section. The tapped air is connected to a heat exchanger and then to a cooling compressor. The cooling compressor compresses air downstream of the heat exchanger, and is connected to deliver air into the high pressure turbine. A bypass valve is positioned downstream of the main compressor section, and upstream of the heat exchanger. The bypass valve selectively delivers air directly to the cooling compressor without passing through the heat exchanger under certain conditions.
    Type: Grant
    Filed: January 27, 2021
    Date of Patent: November 29, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Brian D. Merry, Gabriel L. Suciu, Michael G. McCaffrey
  • Patent number: 11492733
    Abstract: Disclosed is a weaving method including placing a first section of a fill fiber between warp fibers, forming a pick, moving a base to reposition the warp fibers, and placing a second section of the fill fiber between the warp fibers to form a woven structure, wherein at least a portion of the warp fibers are introduced to the woven structure using a weave control grid. Also disclosed is a weaving assembly including a base, a base positional controller, a weave control grid, warp fiber arms, a warp fiber arm positional controller and a fill fiber wand.
    Type: Grant
    Filed: February 21, 2020
    Date of Patent: November 8, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Michael G. McCaffrey
  • Patent number: 11492915
    Abstract: A ceramic matrix composite gas turbine blade comprising a root portion coupled to a disk, said root portion having a neck; a platform region is disposed along an upper portion of the neck; an airfoil is located opposite the neck relative to the platform and extends outwardly from the platform; and a limiting section fuse formed in the blade proximate the neck.
    Type: Grant
    Filed: December 17, 2020
    Date of Patent: November 8, 2022
    Assignee: Raytheon Technologies Corporation
    Inventor: Michael G. McCaffrey
  • Publication number: 20220316353
    Abstract: In one exemplary embodiment, a flow path component assembly includes a support structure that is a unitary component having an axial portion and a radial portion and an outer portion arranged between the support structure and a flow path. The outer portion defines a gap between the outer portion and the support structure axial portion. A flange extends into the gap.
    Type: Application
    Filed: April 2, 2021
    Publication date: October 6, 2022
    Inventors: San Quach, Bryan P. Dube, Erik R. Granstand, Michael G. McCaffrey, Stephen G. Pixton
  • Patent number: 11454129
    Abstract: In one exemplary embodiment, a flow path component assembly includes a support structure that is a unitary component having an axial portion and a radial portion and an outer portion arranged between the support structure and a flow path. The outer portion defines a gap between the outer portion and the support structure axial portion. A flange extends into the gap.
    Type: Grant
    Filed: April 2, 2021
    Date of Patent: September 27, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: San Quach, Bryan P. Dube, Erik R. Granstand, Michael G. McCaffrey, Stephen G. Pixton
  • Patent number: 11441430
    Abstract: An airfoil includes a ceramic matrix composite airfoil core that defines an airfoil portion and a root portion. The ceramic matrix composite airfoil core is subject to core thermal growth. A platform includes a ceramic matrix composite that wraps around the root portion. The platform is subject to platform thermal growth. A buffer layer is located between the root portion and the platform. The buffer layer absorbs a mismatch between the core thermal growth and the platform thermal growth.
    Type: Grant
    Filed: February 7, 2020
    Date of Patent: September 13, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Michael G. McCaffrey
  • Patent number: 11421543
    Abstract: A hydrostatic advanced low leakage seal configured to be disposed between relatively rotatable components. The seal includes a base. The seal also includes a shoe extending circumferentially. The seal further includes a first beam operatively coupling the shoe to the base, the first beam having a first thickness. The seal yet further includes a second beam operatively coupling the shoe to the base, the second beam having at least a portion thereof with a second thickness that is less than the first thickness.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: August 23, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Michael G. McCaffrey, Scott D. Virkler
  • Patent number: 11401827
    Abstract: A method of manufacturing a seal includes providing a seal arc segment defining first and second seal supports at circumferential ends. The seal arc segment further defining radially inner and outer sides. The radially outer side includes radially-extending sidewalls and a radially inner surface joining the radially-extending sidewalls. The radially-extending sidewalls and the radially inner surface define a pocket. The method includes machining the radially inner surface to have a higher surface roughness than the sidewalls.
    Type: Grant
    Filed: November 13, 2019
    Date of Patent: August 2, 2022
    Assignee: Raytheon Technologies Corporation
    Inventor: Michael G. McCaffrey
  • Publication number: 20220220895
    Abstract: A turbine for a gas turbine engine includes, among other things, a shaft rotatable about a longitudinal axis, a turbine rotor including one or more rows of turbine blades and a disk assembly coupled to the shaft. The disk assembly includes one or more disks each having an attachment region extending radially between an inner boundary and an outer boundary, the outer boundary is established by an outer periphery of the respective disk, the attachment region defines an array of slots distributed about the outer periphery, each of the slots extends radially inwardly from the outer boundary to the inner boundary, and each of the slots is dimensioned to receive a root section of a respective one of the turbine blades to mount the turbine blades to the disk assembly.
    Type: Application
    Filed: January 12, 2021
    Publication date: July 14, 2022
    Inventor: Michael G. McCaffrey
  • Patent number: 11384936
    Abstract: A hot fairing structure for a pre-diffuser includes a ring-strut-ring structure that comprises a multiple of hollow struts; and a multiple of diffusion passage ducts attached to the ring-strut-ring structure. A pre-diffuser for a gas turbine engine includes an exit guide vane ring having a multiple of exit guide vanes defined around an engine longitudinal axis; a ring-strut-ring structure adjacent to the exit guide vane ring to form a multiple of diffusion passages defined around the engine longitudinal axis, an inlet to each of the multiple of diffusion passages smaller than an exit from each of the multiple diffusion passage through the ring-strut-ring structure; a diffusion passage duct attached to the ring-strut-ring structure at the exit from each of the multiple diffusion passage.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: July 12, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Michael G. McCaffrey, Matthew Andrew Hough, Pedro Rivero
  • Patent number: 11377969
    Abstract: A rotor blade for a gas turbine engine including an inner ply layer group that at least partially defines a base of a root region; a platform around the inner ply layer group that at least partially defines the base; and a platform over-wrap around the platform, the platform over-wrap at least partially defines the base.
    Type: Grant
    Filed: February 7, 2020
    Date of Patent: July 5, 2022
    Assignee: Raytheon Technologies Corporation
    Inventor: Michael G. McCaffrey
  • Patent number: 11371704
    Abstract: A hot fairing structure for a pre-diffuser includes a ring-strut-ring structure that comprises a multiple of hollow struts and a multiple of inlets to a respective diffusion passage, one of the multiple of inlets formed between each one of the multiple of hollow struts located between two diffusion passages.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: June 28, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Michael G. McCaffrey, Matthew Andrew Hough, Pedro Rivero
  • Publication number: 20220195876
    Abstract: A ceramic matrix composite gas turbine blade comprising a root portion coupled to a disk, said root portion having a neck; a platform region is disposed along an upper portion of the neck; an airfoil is located opposite the neck relative to the platform and extends outwardly from the platform; and a limiting section fuse formed in the blade proximate the neck.
    Type: Application
    Filed: December 17, 2020
    Publication date: June 23, 2022
    Applicant: Raytheon Technologies Corporation
    Inventor: Michael G. McCaffrey
  • Publication number: 20220186619
    Abstract: A turbine section for a gas turbine engine according to an example of the present disclosure includes, among other things, a first turbine rotor coupled to a first turbine shaft. The first turbine shaft is rotatable about a longitudinal axis. A second turbine rotor is coupled to a second turbine shaft. The second turbine shaft is rotatable about the longitudinal axis, and the second turbine rotor is axially aft of the first turbine rotor relative to the longitudinal axis. An aft bearing assembly rotatably supports the second turbine shaft. The second turbine rotor includes a disk assembly that carries at least one row of turbine blades. The disk assembly is mechanically attached to the second turbine shaft at an attachment point. The attachment point is axially aft of the aft bearing assembly such that an aft portion of the second turbine shaft is cantilevered from the aft bearing system with respect to the longitudinal axis. The disk assembly includes a metallic material.
    Type: Application
    Filed: December 16, 2020
    Publication date: June 16, 2022
    Inventor: Michael G. McCaffrey
  • Patent number: 11359506
    Abstract: A vane ring for a gas turbine engine includes a contoured stop that extends from the static flowpath wall, the contoured stop being of an airfoil shape such that a first side of the contoured stop matches a portion of a first side of the first variable vane along a chord length when the first variable vane is pivoted about the longitudinal axis to a first position.
    Type: Grant
    Filed: January 13, 2020
    Date of Patent: June 14, 2022
    Assignee: Raytheon Technologies Corporation
    Inventor: Michael G. McCaffrey
  • Publication number: 20220177379
    Abstract: A disclosed method of forming a ceramic article includes forming a pre-ceramic polymer article within a mold tool, and performing a first pyrolizing step on the initial pre-ceramic polymer article to form a ceramic article. The method further includes performing at least one pre-heat treatment polymer infiltration and pyrolizing (PIP) cycle on the ceramic article and an initial heat treatment cycle of the ceramic article after the at least one pre-heat treatment PIP cycle. Subsequent PIP cycles and heat treatment cycles are performed in combination to form a ceramic article including a desired density.
    Type: Application
    Filed: November 29, 2021
    Publication date: June 9, 2022
    Inventors: Shahram Amini, Wayde R. Schmidt, Tania Bhatia Kashyap, Mark A. Hermann, Paul Sheedy, Andi M. Limarga, Michael G. McCaffrey
  • Patent number: 11339722
    Abstract: An interface for a gas turbine engine. The interface includes a full-hoop vane ring around the engine axis, the full-hoop vane ring comprises a forward vane rail with a vane ring forward contact surface and a vane ring anti-rotation tab, the vane ring anti-rotation tab engaged with the anti-rotation case slot; and a multiple of BOAS segments around the engine axis, each of the multiple of BOAS segments comprise a BOAS aft engagement feature and a BOAS aft contact surface, the BOAS aft engagement feature engaged with the outer case and the anti-rotation case slot, the BOAS aft contact surface abuts the vane ring forward contact surface.
    Type: Grant
    Filed: February 10, 2021
    Date of Patent: May 24, 2022
    Assignee: Raytheon Technologies Corporation
    Inventor: Michael G. McCaffrey
  • Patent number: 11306619
    Abstract: A seal support structure is provided for a circumferential seal. In one embodiment, the seal support structure includes an engine support structure, a seal support, and a shoulder joining the engine support and seal support. The shoulder offsets the engine support from the seal support, and the shoulder and the seal support structure are configured to dampen vibration for the circumferential seal. The seal support structure may employ one or more dampening elements or materials to interoperate with a seal support structure to dampen vibration to a seal system.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: April 19, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Ross Wilson, Michael G. McCaffrey, John R. Farris, Theodore W. Hall, John J. Korzendorfer, Elizabeth F. Vinson, Jeffrey Michael Jacques, John E. Paul, Alan W. Stoner, Edwin Otero
  • Patent number: 11286796
    Abstract: A rotor disk assembly for a gas turbine engine includes a rotor disk with a multiple of blade slots, the rotor disk defined about an axis; a sleeve received within each of the multiple of blade slots; and a ceramic matrix composite rotor blade received within each of the multiple of sleeves.
    Type: Grant
    Filed: May 8, 2019
    Date of Patent: March 29, 2022
    Assignee: Raytheon Technologies Corporation
    Inventor: Michael G. McCaffrey
  • Patent number: 11287045
    Abstract: A seal ring system is provided. The seal ring system comprises a segment defining a slot, a pedal along the slot, and an opening offset from the slot. A retention fastener may be disposed in the opening. A seal ring system is also provided comprising a first segment defining a first opening, a second segment defining a second opening, and a retention fastener extending through the first and second openings. The retention fastener configured to allow relative radial movement of the first segment and the second segment. A seal is further provided comprising a seal ring having a central axis, a petal extending radially inward with respect to the central axis of the seal ring, and a sealing disk axially proximate the seal ring. The sealing disk may have a seal shoe configured as a primary seal. The petal may extend toward the seal shoe.
    Type: Grant
    Filed: January 9, 2019
    Date of Patent: March 29, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Michael G. McCaffrey, John R. Farris, Theodore W. Hall, John J. Korzendorfer, Elizabeth F. Vinson, Jeffrey Michael Jacques, John E. Paul, Ross Wilson, Edwin Otero, Alan W. Stoner