Patents by Inventor Michael J. DeBar

Michael J. DeBar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11031552
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element underlying an active segment of the PCM are provided. A contact uniformity support layer is formed over the PCM. The PCM and the contact uniformity support layer are patterned. A contact dielectric is formed over the contact uniformity support layer. Slot lower portions of PCM contacts are formed extending through the contact dielectric and through the contact uniformity support layer, and connected to passive segments of the PCM. Wide upper portions of the PCM contacts are formed over the contact dielectric and over the slot lower portions of the PCM contacts. The contact dielectric separates the wide upper portions of the PCM contacts from the heating element so as to reduce parasitic capacitance of the RF switch. The contact uniformity support layer maintains a substantially constant thickness of the passive segments of the PCM.
    Type: Grant
    Filed: November 7, 2019
    Date of Patent: June 8, 2021
    Assignee: Newport Fab, LLC
    Inventors: Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar, David J. Howard
  • Patent number: 10892411
    Abstract: In manufacturing a radio frequency (RF) switch, a heat spreader is provided. A first dielectric is deposited over the heat spreader. A trench is etched in the first dielectric. A heating element is deposited in the trench and over at least a portion of the first dielectric. A thermally conductive and electrically insulating material is deposited over at least the heating element, where the thermally conductive and electrically insulating material is self-aligned with the heating element. A conformability support layer is optionally deposited over the thermally conductive and electrically insulating material and the first dielectric. A phase-change material is deposited over the optional conformability support layer and the underlying thermally conductive and electrically insulating material and the first dielectric.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: January 12, 2021
    Assignee: Newport Fab, LLC
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil El-Hinnawy
  • Patent number: 10862027
    Abstract: In fabricating a radio frequency (RF) switch, a heat spreader is provided and a heating element is deposited. A thermally conductive and electrically insulating material is deposited over the heating element. The heating element and the thermally conductive and electrically insulating material are patterned, where the thermally conductive and electrically insulating material is self-aligned with the heating element. A layer of an upper dielectric is deposited. A conformability support layer is optionally deposited over the upper dielectric and the thermally conductive and electrically insulating material. A phase-change material is deposited over the optional conformability support layer and the underlying upper dielectric and the thermally conductive and electrically insulating material.
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: December 8, 2020
    Assignee: Newport Fab, LLC
    Inventors: Gregory P. Slovin, Jefferson E. Rose, David J. Howard, Michael J. DeBar, Nabil El-Hinnawy
  • Patent number: 10833261
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element, underlying an active segment of the PCM and extending outward and transverse to the PCM, are provided. Lower portions of PCM contacts for connection to passive segments of the PCM are formed, wherein the passive segments extend outward and are transverse to the heating element. Upper portions of the PCM contacts are formed from a lower interconnect metal. Heating element contacts are formed cross-wise to the PCM contacts. The heating element contacts can comprise a top interconnect metal directly connecting with terminal segments of the heating element. The heating element contacts can comprise a top interconnect metal and intermediate metal segments for connecting with the terminal segments of the heating element.
    Type: Grant
    Filed: December 12, 2019
    Date of Patent: November 10, 2020
    Assignee: Newport Fab, LLC
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil El-Hinnawy
  • Patent number: 10833260
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element, underlying an active segment of the PCM and extending outward and transverse to the PCM, are provided. Lower portions of PCM contacts for connection to passive segments of the PCM are formed, wherein the passive segments extend outward and are transverse to the heating element. Upper portions of the PCM contacts are formed from a lower interconnect metal. Heating element contacts are formed cross-wise to the PCM contacts. The heating element contacts can comprise a top interconnect metal directly connecting with terminal segments of the heating element. The heating element contacts can comprise a top interconnect metal and intermediate metal segments for connecting with the terminal segments of the heating element.
    Type: Grant
    Filed: December 10, 2019
    Date of Patent: November 10, 2020
    Assignee: Newport Fab, LLC
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil El-Hinnawy
  • Patent number: 10811606
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Grant
    Filed: January 2, 2020
    Date of Patent: October 20, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar
  • Patent number: 10811605
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Grant
    Filed: December 31, 2019
    Date of Patent: October 20, 2020
    Assignee: Newport Fab, LLC dba Jazz Semiconductor
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar
  • Patent number: 10804462
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element, underlying an active segment of the PCM and extending outward and transverse to the PCM, are provided. Lower portions of PCM contacts for connection to passive segments of the PCM are formed, wherein the passive segments extend outward and are transverse to the heating element. Upper portions of the PCM contacts are formed from a lower interconnect metal. Heating element contacts are formed cross-wise to the PCM contacts. The heating element contacts can comprise a top interconnect metal directly connecting with terminal segments of the heating element. The heating element contacts can comprise a top interconnect metal and intermediate metal segments for connecting with the terminal segments of the heating element.
    Type: Grant
    Filed: December 9, 2019
    Date of Patent: October 13, 2020
    Assignee: Newport Fab, LLC
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil El-Hinnawy
  • Patent number: 10804108
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element, underlying an active segment of the PCM and extending outward and transverse to the PCM, are provided. Lower portions of PCM contacts for connection to passive segments of the PCM are formed, wherein the passive segments extend outward and are transverse to the heating element. Upper portions of the PCM contacts are formed from a lower interconnect metal. Heating element contacts are formed cross-wise to the PCM contacts. The heating element contacts can comprise a top interconnect metal directly connecting with terminal segments of the heating element. The heating element contacts can comprise a top interconnect metal and intermediate metal segments for connecting with the terminal segments of the heating element.
    Type: Grant
    Filed: December 6, 2019
    Date of Patent: October 13, 2020
    Assignee: Newport Fab, LLC
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil El-Hinnawy
  • Patent number: 10756268
    Abstract: A radio frequency (RF) switch includes a heating element, a nugget, a phase-change material (PCM), and input/output contacts. The nugget comprises thermally conductive and electrically insulating material, and is situated on top of the heating element. The PCM has an active segment approximately situated over the nugget, and passive segments approximately situated under the input/output contacts. The PCM RF switch may include thermally resistive material adjacent to first and second sides of the heating element, and/or adjacent to first and second sides of the nugget. The PCM RF switch may include a heat valve under the heating element.
    Type: Grant
    Filed: August 20, 2019
    Date of Patent: August 25, 2020
    Assignee: Newport Fab, LLC
    Inventors: Gregory P. Slovin, David J. Howard, Jefferson E. Rose, Michael J. DeBar, Nabil El-Hinnawy
  • Patent number: 10741758
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Grant
    Filed: January 3, 2020
    Date of Patent: August 11, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar
  • Patent number: 10707414
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: July 7, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar
  • Patent number: 10707125
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element, underlying an active segment of the PCM and extending outward and transverse to the PCM, are provided. Lower portions of PCM contacts for connection to passive segments of the PCM are formed, wherein the passive segments extend outward and are transverse to the heating element. Upper portions of the PCM contacts are formed from a lower interconnect metal. Heating element contacts are formed cross-wise to the PCM contacts. The heating element contacts can comprise a top interconnect metal directly connecting with terminal segments of the heating element. The heating element contacts can comprise a top interconnect metal and intermediate metal segments for connecting with the terminal segments of the heating element.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: July 7, 2020
    Assignee: Newport Fab, LLC
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil El-Hinnawy
  • Patent number: 10686130
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: June 16, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar
  • Publication number: 20200152868
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Application
    Filed: January 2, 2020
    Publication date: May 14, 2020
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil EI-Hinnawy, Michael J. DeBar
  • Publication number: 20200144497
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Application
    Filed: January 3, 2020
    Publication date: May 7, 2020
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar
  • Publication number: 20200136042
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Application
    Filed: December 31, 2019
    Publication date: April 30, 2020
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil EI-Hinnawy, Michael J. DeBar
  • Publication number: 20200119266
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element, underlying an active segment of the PCM and extending outward and transverse to the PCM, are provided. Lower portions of PCM contacts for connection to passive segments of the PCM are formed, wherein the passive segments extend outward and are transverse to the heating element. Upper portions of the PCM contacts are formed from a lower interconnect metal. Heating element contacts are formed cross-wise to the PCM contacts. The heating element contacts can comprise a top interconnect metal directly connecting with terminal segments of the heating element. The heating element contacts can comprise a top interconnect metal and intermediate metal segments for connecting with the terminal segments of the heating element.
    Type: Application
    Filed: December 12, 2019
    Publication date: April 16, 2020
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil El-Hinnawy
  • Publication number: 20200119265
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element, underlying an active segment of the PCM and extending outward and transverse to the PCM, are provided. Lower portions of PCM contacts for connection to passive segments of the PCM are formed, wherein the passive segments extend outward and are transverse to the heating element. Upper portions of the PCM contacts are formed from a lower interconnect metal. Heating element contacts are formed cross-wise to the PCM contacts. The heating element contacts can comprise a top interconnect metal directly connecting with terminal segments of the heating element. The heating element contacts can comprise a top interconnect metal and intermediate metal segments for connecting with the terminal segments of the heating element.
    Type: Application
    Filed: December 10, 2019
    Publication date: April 16, 2020
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil EI-Hinnawy
  • Publication number: 20200111953
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element, underlying an active segment of the PCM and extending outward and transverse to the PCM, are provided. Lower portions of PCM contacts for connection to passive segments of the PCM are formed, wherein the passive segments extend outward and are transverse to the heating element. Upper portions of the PCM contacts are formed from a lower interconnect metal. Heating element contacts are formed cross-wise to the PCM contacts. The heating element contacts can comprise a top interconnect metal directly connecting with terminal segments of the heating element. The heating element contacts can comprise a top interconnect metal and intermediate metal segments for connecting with the terminal segments of the heating element.
    Type: Application
    Filed: December 9, 2019
    Publication date: April 9, 2020
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil El-Hinnaway