Patents by Inventor Michael J. Lembo

Michael J. Lembo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11893970
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a porous facing and to methods for making such panels. One aspect of the disclosure is an acoustic panel comprising a base structure. The base structure has one or more edges, an outward major surface having a total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The panel includes a coating layer directly disposed on the outward major surface of the base structure, the coating layer being formed of an open-cell foam. The coating layer has an exterior major surface opposing the outward major surface of the base structure. The coating layer is substantially scattering for light in the wavelength range of 380 nm to 780 nm, and has an absorption coefficient of less than 0.5 for acoustic frequencies in the range of 100 Hz to 10,000 Hz.
    Type: Grant
    Filed: August 22, 2022
    Date of Patent: February 6, 2024
    Assignee: CertainTeed Ceilings Corporation
    Inventors: David Shackleford, Sizhu You, Steven Jacek, Phillip Evans, Alexis Rile, Michael J. Lembo
  • Patent number: 11840837
    Abstract: The present disclosure relates generally to roofing products, for example, shingles suitable for covering and protecting the roofs of houses, buildings, and other structures. The present disclosure relates more particularly to a roofing shingle including an upper edge, a lower edge, a first end, a second end, a headlap section, and an exposed section. A nail zone extends across the roofing shingle from the first end to the second end within the headlap section. The roofing shingle includes a top shingle layer including a top surface and a bottom surface. A reinforcement strip is secured to the bottom surface of the top shingle layer and overlaps with the nail zone. Further, a self-sealing material is disposed within the nail zone and is configured to form a seal around a mechanical fastener that punctures the roofing shingle in order to secure the roofing shingle to an underlying roof structure.
    Type: Grant
    Filed: December 11, 2020
    Date of Patent: December 12, 2023
    Assignee: Certain Teed LLC
    Inventors: Mark W. Simon, Robert L. Jenkins, Michael J. Lembo, Gregory F. Jacobs, Ying Wang, Matthew O'Boyle, Alexandre Alberto Arruda Pecora
  • Publication number: 20230330689
    Abstract: The present disclosure relates generally to loose fill insulation installation systems, for example, suitable for installing loose fill insulation to an installation site. The present disclosure relates more particularly to a loose fill insulation hose including a plurality of tubular sections coupled together so as to form a conduit configured to convey loose fill insulation along a path from a blowing machine to an installation site. The tubular sections include a first hose section, a first connector section, and a second connector section. The first hose section includes a flexible body that forms an opening with a first cross-sectional area. The first connector section includes a plurality of projections that extend inward. The second connector section includes a constricted opening with a second cross-sectional area that is no more than 50% of the first cross-sectional area.
    Type: Application
    Filed: April 12, 2023
    Publication date: October 19, 2023
    Inventors: Jeffrey Sacks, Pierre Lombard, Atchyutha Sreya Manju Bhamidipati, Michael J. Lembo, Christian Watkins, Bruce Hartzell, David Luis
  • Patent number: 11668108
    Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: June 6, 2023
    Assignee: CertainTeed LLC
    Inventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
  • Patent number: 11643810
    Abstract: The present disclosure relates to insulated building structures. In one aspect of the disclosure, an insulated building structure includes a longitudinally-extending cavity bound by a first lateral surface, a second lateral surface, a back surface and a front surface, the cavity having a cross-sectional area in a plane normal to a longitudinal axis of the cavity; one or more shelves extending into the cavity, each having an occluded area in the plane that is less than the cross-sectional area of the cavity; and loose-fill insulation disposed in the cavity, loose-fill insulation being positioned above and below each of the shelves.
    Type: Grant
    Filed: June 22, 2021
    Date of Patent: May 9, 2023
    Assignee: CertainTeed LLC
    Inventors: Jonathan Wilson, Michael J. Lembo
  • Publication number: 20230064323
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a porous facing and to methods for making such panels. One aspect of the disclosure is an acoustic panel comprising a base structure. The base structure has one or more edges, an outward major surface having a total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The panel includes a coating layer directly disposed on the outward major surface of the base structure, the coating layer being formed of an open-cell foam. The coating layer has an exterior major surface opposing the outward major surface of the base structure. The coating layer is substantially scattering for light in the wavelength range of 380 nm to 780 nm, and has an absorption coefficient of less than 0.5 for acoustic frequencies in the range of 100 Hz to 10,000 Hz.
    Type: Application
    Filed: August 22, 2022
    Publication date: March 2, 2023
    Inventors: David Shackleford, Sizhu You, Steven Jacek, Phillip Evans, Alexis Rile, Michael J. Lembo
  • Publication number: 20230064161
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. One aspect of the disclosure is a method for preparing an acoustic panel comprising providing a base structure. The base structure has one or more edges, an outward major surface having a total are, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.
    Type: Application
    Filed: August 29, 2022
    Publication date: March 2, 2023
    Inventors: Steven Jacek, Sizhu You, Matthew Gacek, Michael J. Lembo
  • Publication number: 20220314247
    Abstract: The present disclosure relates generally to loose fill insulation installation systems, for example, suitable for installing loose fill insulation to an installation site. The present disclosure relates more particularly to a loose fill insulation delivery system including a hopper configured to receive loose fill insulation, a blower operable to convey loose fill insulation along a path toward an installation site, and an inlet port located along the path. The inlet port is configured to introduce a first additive into loose fill insulation travelling along the path toward the installation site.
    Type: Application
    Filed: March 22, 2022
    Publication date: October 6, 2022
    Inventors: Bruce A. Hartzell, Michael J. Lembo
  • Publication number: 20220307640
    Abstract: The present disclosure relates generally to loose fill insulation installation systems, for example, suitable for installing loose fill insulation to an installation site. The present disclosure relates more particularly to a loose fill insulation hose including a first hose section, a second hose section and a first connection module including a first side attached to a distal end of the first hose section and a second side attached to a proximal end of the second hose section. The first connection module includes an interior surface including a conductive area. The loose fill insulation hose also includes a grounding wire electrically connected to the conductive area of the interior surface of the first connection module. The grounding wire is electrically isolated from the internal surface of the first hose section and the internal surface of the second hose section.
    Type: Application
    Filed: March 22, 2022
    Publication date: September 29, 2022
    Inventors: Michael J. Lembo, Bruce Hartzell
  • Patent number: 11447950
    Abstract: An insulation product may include a container, a first insulation material forming a first layer inside the container, and a second insulation material forming a second layer inside the container, and the first layer is compressed by the second layer. A structure in a building may include studs, first and second claddings mounted to opposite sides of the studs, and structure spaces defined between the studs and the opposing claddings. A first insulation material may include first layers on and substantially covering a first one of the claddings inside the structure spaces. In addition, a second insulation material may have second layers inside the structure spaces. The first layers are compressed and substantially covered by the second layers, and the second layers substantially cover a second one of the claddings inside the structure spaces.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: September 20, 2022
    Assignee: CERTAINTEED LLC
    Inventors: Jean-Philippe Ndobo-Epoy, Artemis Agelaridou Twohig, Michael J. Lembo, Todd P. Dinoia, Minas R. Apelian
  • Patent number: 11426758
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. A method for preparing an acoustic panel comprises providing a base structure. The base structure has one or more edges, an outward major surface having total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: August 30, 2022
    Assignee: CertainTeed Ceilings Corporation
    Inventors: Steven Jacek, Sizhu You, Matthew Gacek, Michael J. Lembo
  • Patent number: 11423871
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a porous facing and to methods for making such panels. One aspect of the disclosure is an acoustic panel comprising a base structure. The base structure has one or more edges, an outward major surface having a total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The panel includes a coating layer directly disposed on the outward major surface of the base structure, the coating layer being formed of an open-cell foam. The coating layer has an exterior major surface opposing the outward major surface of the base structure. The coating layer is substantially scattering for light in the wavelength range of 380 nm to 780 nm, and has an absorption coefficient of less than 0.5 for acoustic frequencies in the range of 100 Hz to 10,000 Hz.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: August 23, 2022
    Assignee: CertainTeed Ceilings Corporation
    Inventors: David Shackleford, Sizhu You, Steven Jacek, Phillip Evans, Alexis Rile, Michael J. Lembo
  • Publication number: 20220205256
    Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.
    Type: Application
    Filed: March 15, 2022
    Publication date: June 30, 2022
    Inventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
  • Patent number: 11274455
    Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.
    Type: Grant
    Filed: April 6, 2020
    Date of Patent: March 15, 2022
    Assignee: CertainTeed LLC
    Inventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
  • Publication number: 20220049493
    Abstract: The present disclosure relates to insulated building structures. In one aspect of the disclosure, an insulated building structure includes a longitudinally-extending cavity bound by a first lateral surface, a second lateral surface, a back surface and a front surface, the cavity having a cross-sectional area in a plane normal to a longitudinal axis of the cavity; one or more shelves extending into the cavity, each having an occluded area in the plane that is less than the cross-sectional area of the cavity; and loose-fill insulation disposed in the cavity, loose-fill insulation being positioned above and below each of the shelves.
    Type: Application
    Filed: June 22, 2021
    Publication date: February 17, 2022
    Inventors: Jonathan Wilson, Michael J. Lembo
  • Publication number: 20220018125
    Abstract: The present disclosure relates generally to fiberglass panels, for example, suitable for acoustic ceiling surfaces. The present disclosure relates more particularly to an acoustic panel having a top surface, a bottom surface, and a perimeter edge. The acoustic panel includes a layered fiberglass panel body including a core fiberglass layer and a high density fiberglass layer secured to a lower face of the core fiberglass layer. The high density fiberglass layer has a higher density than the core fiberglass layer. The layered fiberglass panel body includes an outward projection at the perimeter edge of the acoustic panel that is formed by the high density fiberglass layer and a portion of the core fiberglass layer. A supporting perimeter frame extends around the outer edge of the core fiberglass layer, and the outward projection of the layered fiberglass panel body extends outward beneath the supporting perimeter frame.
    Type: Application
    Filed: July 15, 2021
    Publication date: January 20, 2022
    Inventors: Luigi Bartella, Srirathakrishna Sivapathasuntharam, Michael J. Lembo
  • Publication number: 20210332594
    Abstract: The present disclosure relates generally to siding, for example, suitable for covering the exterior surface of a building. The present disclosure relates more particularly to a siding repair clip including a hub configured to be secured to a replacement siding panel so as to be rotatable with respect to the replacement siding panel. The siding repair clip also includes a leg extending from the hub in a first radial direction and configured to engage with a lip of a bottom lock of an upper siding panel. A positioning member extends from the hub in a second radial direction and includes a first detent configured to impede rotation of the hub with respect to the replacement siding panel. The siding repair clip further includes a rotating member configured to rotate the siding repair clip about the hub in a first circumferential direction with respect to the replacement siding panel.
    Type: Application
    Filed: April 26, 2021
    Publication date: October 28, 2021
    Inventors: Stephen W. STEFFES, Robert D. SHAW, Gregory F. JACBOS, Michael J. LEMBO
  • Publication number: 20210180325
    Abstract: The present disclosure relates generally to roofing products, for example, shingles suitable for covering and protecting the roofs of houses, buildings, and other structures. The present disclosure relates more particularly to a roofing shingle including an upper edge, a lower edge, a first end, a second end, a headlap section, and an exposed section. A nail zone extends across the roofing shingle from the first end to the second end within the headlap section. The roofing shingle includes a top shingle layer including a top surface and a bottom surface. A reinforcement strip is secured to the bottom surface of the top shingle layer and overlaps with the nail zone. Further, a self-sealing material is disposed within the nail zone and is configured to form a seal around a mechanical fastener that punctures the roofing shingle in order to secure the roofing shingle to an underlying roof structure.
    Type: Application
    Filed: December 11, 2020
    Publication date: June 17, 2021
    Inventors: Mark W. Simon, Robert L. Jenkins, Michael J. Lembo, Gregory F. Jacobs, Ying Wang, Matthew OBoyle, Alexandra Alberto Arruda Pecora
  • Patent number: D967463
    Type: Grant
    Filed: November 6, 2020
    Date of Patent: October 18, 2022
    Inventors: Michael Magin, David A. Bailey, Christopher G. Jones, Samuel Carrillo Lacouture, Michael J. Lembo, Yorgo Lykouria, James Bennett, Pierce Brennan
  • Patent number: D973233
    Type: Grant
    Filed: November 6, 2020
    Date of Patent: December 20, 2022
    Assignee: CertainTeed Ceilings Corporation
    Inventors: Michael Magin, David A. Bailey, Christopher G. Jones, Samuel Carrillo Lacouture, Michael J. Lembo, Yorgo Lykouria, James Bennett, Pierce Brennan