Patents by Inventor Michael J. Lembo
Michael J. Lembo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11893970Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a porous facing and to methods for making such panels. One aspect of the disclosure is an acoustic panel comprising a base structure. The base structure has one or more edges, an outward major surface having a total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The panel includes a coating layer directly disposed on the outward major surface of the base structure, the coating layer being formed of an open-cell foam. The coating layer has an exterior major surface opposing the outward major surface of the base structure. The coating layer is substantially scattering for light in the wavelength range of 380 nm to 780 nm, and has an absorption coefficient of less than 0.5 for acoustic frequencies in the range of 100 Hz to 10,000 Hz.Type: GrantFiled: August 22, 2022Date of Patent: February 6, 2024Assignee: CertainTeed Ceilings CorporationInventors: David Shackleford, Sizhu You, Steven Jacek, Phillip Evans, Alexis Rile, Michael J. Lembo
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Patent number: 11840837Abstract: The present disclosure relates generally to roofing products, for example, shingles suitable for covering and protecting the roofs of houses, buildings, and other structures. The present disclosure relates more particularly to a roofing shingle including an upper edge, a lower edge, a first end, a second end, a headlap section, and an exposed section. A nail zone extends across the roofing shingle from the first end to the second end within the headlap section. The roofing shingle includes a top shingle layer including a top surface and a bottom surface. A reinforcement strip is secured to the bottom surface of the top shingle layer and overlaps with the nail zone. Further, a self-sealing material is disposed within the nail zone and is configured to form a seal around a mechanical fastener that punctures the roofing shingle in order to secure the roofing shingle to an underlying roof structure.Type: GrantFiled: December 11, 2020Date of Patent: December 12, 2023Assignee: Certain Teed LLCInventors: Mark W. Simon, Robert L. Jenkins, Michael J. Lembo, Gregory F. Jacobs, Ying Wang, Matthew O'Boyle, Alexandre Alberto Arruda Pecora
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Publication number: 20230330689Abstract: The present disclosure relates generally to loose fill insulation installation systems, for example, suitable for installing loose fill insulation to an installation site. The present disclosure relates more particularly to a loose fill insulation hose including a plurality of tubular sections coupled together so as to form a conduit configured to convey loose fill insulation along a path from a blowing machine to an installation site. The tubular sections include a first hose section, a first connector section, and a second connector section. The first hose section includes a flexible body that forms an opening with a first cross-sectional area. The first connector section includes a plurality of projections that extend inward. The second connector section includes a constricted opening with a second cross-sectional area that is no more than 50% of the first cross-sectional area.Type: ApplicationFiled: April 12, 2023Publication date: October 19, 2023Inventors: Jeffrey Sacks, Pierre Lombard, Atchyutha Sreya Manju Bhamidipati, Michael J. Lembo, Christian Watkins, Bruce Hartzell, David Luis
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Patent number: 11668108Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.Type: GrantFiled: March 15, 2022Date of Patent: June 6, 2023Assignee: CertainTeed LLCInventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
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Patent number: 11643810Abstract: The present disclosure relates to insulated building structures. In one aspect of the disclosure, an insulated building structure includes a longitudinally-extending cavity bound by a first lateral surface, a second lateral surface, a back surface and a front surface, the cavity having a cross-sectional area in a plane normal to a longitudinal axis of the cavity; one or more shelves extending into the cavity, each having an occluded area in the plane that is less than the cross-sectional area of the cavity; and loose-fill insulation disposed in the cavity, loose-fill insulation being positioned above and below each of the shelves.Type: GrantFiled: June 22, 2021Date of Patent: May 9, 2023Assignee: CertainTeed LLCInventors: Jonathan Wilson, Michael J. Lembo
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Publication number: 20230064323Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a porous facing and to methods for making such panels. One aspect of the disclosure is an acoustic panel comprising a base structure. The base structure has one or more edges, an outward major surface having a total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The panel includes a coating layer directly disposed on the outward major surface of the base structure, the coating layer being formed of an open-cell foam. The coating layer has an exterior major surface opposing the outward major surface of the base structure. The coating layer is substantially scattering for light in the wavelength range of 380 nm to 780 nm, and has an absorption coefficient of less than 0.5 for acoustic frequencies in the range of 100 Hz to 10,000 Hz.Type: ApplicationFiled: August 22, 2022Publication date: March 2, 2023Inventors: David Shackleford, Sizhu You, Steven Jacek, Phillip Evans, Alexis Rile, Michael J. Lembo
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Publication number: 20230064161Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. One aspect of the disclosure is a method for preparing an acoustic panel comprising providing a base structure. The base structure has one or more edges, an outward major surface having a total are, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.Type: ApplicationFiled: August 29, 2022Publication date: March 2, 2023Inventors: Steven Jacek, Sizhu You, Matthew Gacek, Michael J. Lembo
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Publication number: 20220314247Abstract: The present disclosure relates generally to loose fill insulation installation systems, for example, suitable for installing loose fill insulation to an installation site. The present disclosure relates more particularly to a loose fill insulation delivery system including a hopper configured to receive loose fill insulation, a blower operable to convey loose fill insulation along a path toward an installation site, and an inlet port located along the path. The inlet port is configured to introduce a first additive into loose fill insulation travelling along the path toward the installation site.Type: ApplicationFiled: March 22, 2022Publication date: October 6, 2022Inventors: Bruce A. Hartzell, Michael J. Lembo
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Publication number: 20220307640Abstract: The present disclosure relates generally to loose fill insulation installation systems, for example, suitable for installing loose fill insulation to an installation site. The present disclosure relates more particularly to a loose fill insulation hose including a first hose section, a second hose section and a first connection module including a first side attached to a distal end of the first hose section and a second side attached to a proximal end of the second hose section. The first connection module includes an interior surface including a conductive area. The loose fill insulation hose also includes a grounding wire electrically connected to the conductive area of the interior surface of the first connection module. The grounding wire is electrically isolated from the internal surface of the first hose section and the internal surface of the second hose section.Type: ApplicationFiled: March 22, 2022Publication date: September 29, 2022Inventors: Michael J. Lembo, Bruce Hartzell
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Patent number: 11447950Abstract: An insulation product may include a container, a first insulation material forming a first layer inside the container, and a second insulation material forming a second layer inside the container, and the first layer is compressed by the second layer. A structure in a building may include studs, first and second claddings mounted to opposite sides of the studs, and structure spaces defined between the studs and the opposing claddings. A first insulation material may include first layers on and substantially covering a first one of the claddings inside the structure spaces. In addition, a second insulation material may have second layers inside the structure spaces. The first layers are compressed and substantially covered by the second layers, and the second layers substantially cover a second one of the claddings inside the structure spaces.Type: GrantFiled: September 25, 2020Date of Patent: September 20, 2022Assignee: CERTAINTEED LLCInventors: Jean-Philippe Ndobo-Epoy, Artemis Agelaridou Twohig, Michael J. Lembo, Todd P. Dinoia, Minas R. Apelian
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Patent number: 11426758Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. A method for preparing an acoustic panel comprises providing a base structure. The base structure has one or more edges, an outward major surface having total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.Type: GrantFiled: July 17, 2019Date of Patent: August 30, 2022Assignee: CertainTeed Ceilings CorporationInventors: Steven Jacek, Sizhu You, Matthew Gacek, Michael J. Lembo
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Patent number: 11423871Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a porous facing and to methods for making such panels. One aspect of the disclosure is an acoustic panel comprising a base structure. The base structure has one or more edges, an outward major surface having a total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The panel includes a coating layer directly disposed on the outward major surface of the base structure, the coating layer being formed of an open-cell foam. The coating layer has an exterior major surface opposing the outward major surface of the base structure. The coating layer is substantially scattering for light in the wavelength range of 380 nm to 780 nm, and has an absorption coefficient of less than 0.5 for acoustic frequencies in the range of 100 Hz to 10,000 Hz.Type: GrantFiled: July 17, 2019Date of Patent: August 23, 2022Assignee: CertainTeed Ceilings CorporationInventors: David Shackleford, Sizhu You, Steven Jacek, Phillip Evans, Alexis Rile, Michael J. Lembo
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Publication number: 20220205256Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.Type: ApplicationFiled: March 15, 2022Publication date: June 30, 2022Inventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
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Patent number: 11274455Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.Type: GrantFiled: April 6, 2020Date of Patent: March 15, 2022Assignee: CertainTeed LLCInventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
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Publication number: 20220049493Abstract: The present disclosure relates to insulated building structures. In one aspect of the disclosure, an insulated building structure includes a longitudinally-extending cavity bound by a first lateral surface, a second lateral surface, a back surface and a front surface, the cavity having a cross-sectional area in a plane normal to a longitudinal axis of the cavity; one or more shelves extending into the cavity, each having an occluded area in the plane that is less than the cross-sectional area of the cavity; and loose-fill insulation disposed in the cavity, loose-fill insulation being positioned above and below each of the shelves.Type: ApplicationFiled: June 22, 2021Publication date: February 17, 2022Inventors: Jonathan Wilson, Michael J. Lembo
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Publication number: 20220018125Abstract: The present disclosure relates generally to fiberglass panels, for example, suitable for acoustic ceiling surfaces. The present disclosure relates more particularly to an acoustic panel having a top surface, a bottom surface, and a perimeter edge. The acoustic panel includes a layered fiberglass panel body including a core fiberglass layer and a high density fiberglass layer secured to a lower face of the core fiberglass layer. The high density fiberglass layer has a higher density than the core fiberglass layer. The layered fiberglass panel body includes an outward projection at the perimeter edge of the acoustic panel that is formed by the high density fiberglass layer and a portion of the core fiberglass layer. A supporting perimeter frame extends around the outer edge of the core fiberglass layer, and the outward projection of the layered fiberglass panel body extends outward beneath the supporting perimeter frame.Type: ApplicationFiled: July 15, 2021Publication date: January 20, 2022Inventors: Luigi Bartella, Srirathakrishna Sivapathasuntharam, Michael J. Lembo
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Publication number: 20210332594Abstract: The present disclosure relates generally to siding, for example, suitable for covering the exterior surface of a building. The present disclosure relates more particularly to a siding repair clip including a hub configured to be secured to a replacement siding panel so as to be rotatable with respect to the replacement siding panel. The siding repair clip also includes a leg extending from the hub in a first radial direction and configured to engage with a lip of a bottom lock of an upper siding panel. A positioning member extends from the hub in a second radial direction and includes a first detent configured to impede rotation of the hub with respect to the replacement siding panel. The siding repair clip further includes a rotating member configured to rotate the siding repair clip about the hub in a first circumferential direction with respect to the replacement siding panel.Type: ApplicationFiled: April 26, 2021Publication date: October 28, 2021Inventors: Stephen W. STEFFES, Robert D. SHAW, Gregory F. JACBOS, Michael J. LEMBO
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Publication number: 20210180325Abstract: The present disclosure relates generally to roofing products, for example, shingles suitable for covering and protecting the roofs of houses, buildings, and other structures. The present disclosure relates more particularly to a roofing shingle including an upper edge, a lower edge, a first end, a second end, a headlap section, and an exposed section. A nail zone extends across the roofing shingle from the first end to the second end within the headlap section. The roofing shingle includes a top shingle layer including a top surface and a bottom surface. A reinforcement strip is secured to the bottom surface of the top shingle layer and overlaps with the nail zone. Further, a self-sealing material is disposed within the nail zone and is configured to form a seal around a mechanical fastener that punctures the roofing shingle in order to secure the roofing shingle to an underlying roof structure.Type: ApplicationFiled: December 11, 2020Publication date: June 17, 2021Inventors: Mark W. Simon, Robert L. Jenkins, Michael J. Lembo, Gregory F. Jacobs, Ying Wang, Matthew OBoyle, Alexandra Alberto Arruda Pecora
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Patent number: D967463Type: GrantFiled: November 6, 2020Date of Patent: October 18, 2022Inventors: Michael Magin, David A. Bailey, Christopher G. Jones, Samuel Carrillo Lacouture, Michael J. Lembo, Yorgo Lykouria, James Bennett, Pierce Brennan
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Patent number: D973233Type: GrantFiled: November 6, 2020Date of Patent: December 20, 2022Assignee: CertainTeed Ceilings CorporationInventors: Michael Magin, David A. Bailey, Christopher G. Jones, Samuel Carrillo Lacouture, Michael J. Lembo, Yorgo Lykouria, James Bennett, Pierce Brennan