Patents by Inventor Michael J. Lembo

Michael J. Lembo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11447950
    Abstract: An insulation product may include a container, a first insulation material forming a first layer inside the container, and a second insulation material forming a second layer inside the container, and the first layer is compressed by the second layer. A structure in a building may include studs, first and second claddings mounted to opposite sides of the studs, and structure spaces defined between the studs and the opposing claddings. A first insulation material may include first layers on and substantially covering a first one of the claddings inside the structure spaces. In addition, a second insulation material may have second layers inside the structure spaces. The first layers are compressed and substantially covered by the second layers, and the second layers substantially cover a second one of the claddings inside the structure spaces.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: September 20, 2022
    Assignee: CERTAINTEED LLC
    Inventors: Jean-Philippe Ndobo-Epoy, Artemis Agelaridou Twohig, Michael J. Lembo, Todd P. Dinoia, Minas R. Apelian
  • Patent number: 11426758
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. A method for preparing an acoustic panel comprises providing a base structure. The base structure has one or more edges, an outward major surface having total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: August 30, 2022
    Assignee: CertainTeed Ceilings Corporation
    Inventors: Steven Jacek, Sizhu You, Matthew Gacek, Michael J. Lembo
  • Patent number: 11423871
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a porous facing and to methods for making such panels. One aspect of the disclosure is an acoustic panel comprising a base structure. The base structure has one or more edges, an outward major surface having a total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The panel includes a coating layer directly disposed on the outward major surface of the base structure, the coating layer being formed of an open-cell foam. The coating layer has an exterior major surface opposing the outward major surface of the base structure. The coating layer is substantially scattering for light in the wavelength range of 380 nm to 780 nm, and has an absorption coefficient of less than 0.5 for acoustic frequencies in the range of 100 Hz to 10,000 Hz.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: August 23, 2022
    Assignee: CertainTeed Ceilings Corporation
    Inventors: David Shackleford, Sizhu You, Steven Jacek, Phillip Evans, Alexis Rile, Michael J. Lembo
  • Publication number: 20220205256
    Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.
    Type: Application
    Filed: March 15, 2022
    Publication date: June 30, 2022
    Inventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
  • Patent number: 11274455
    Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.
    Type: Grant
    Filed: April 6, 2020
    Date of Patent: March 15, 2022
    Assignee: CertainTeed LLC
    Inventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
  • Publication number: 20220049493
    Abstract: The present disclosure relates to insulated building structures. In one aspect of the disclosure, an insulated building structure includes a longitudinally-extending cavity bound by a first lateral surface, a second lateral surface, a back surface and a front surface, the cavity having a cross-sectional area in a plane normal to a longitudinal axis of the cavity; one or more shelves extending into the cavity, each having an occluded area in the plane that is less than the cross-sectional area of the cavity; and loose-fill insulation disposed in the cavity, loose-fill insulation being positioned above and below each of the shelves.
    Type: Application
    Filed: June 22, 2021
    Publication date: February 17, 2022
    Inventors: Jonathan Wilson, Michael J. Lembo
  • Publication number: 20220018125
    Abstract: The present disclosure relates generally to fiberglass panels, for example, suitable for acoustic ceiling surfaces. The present disclosure relates more particularly to an acoustic panel having a top surface, a bottom surface, and a perimeter edge. The acoustic panel includes a layered fiberglass panel body including a core fiberglass layer and a high density fiberglass layer secured to a lower face of the core fiberglass layer. The high density fiberglass layer has a higher density than the core fiberglass layer. The layered fiberglass panel body includes an outward projection at the perimeter edge of the acoustic panel that is formed by the high density fiberglass layer and a portion of the core fiberglass layer. A supporting perimeter frame extends around the outer edge of the core fiberglass layer, and the outward projection of the layered fiberglass panel body extends outward beneath the supporting perimeter frame.
    Type: Application
    Filed: July 15, 2021
    Publication date: January 20, 2022
    Inventors: Luigi Bartella, Srirathakrishna Sivapathasuntharam, Michael J. Lembo
  • Publication number: 20210332594
    Abstract: The present disclosure relates generally to siding, for example, suitable for covering the exterior surface of a building. The present disclosure relates more particularly to a siding repair clip including a hub configured to be secured to a replacement siding panel so as to be rotatable with respect to the replacement siding panel. The siding repair clip also includes a leg extending from the hub in a first radial direction and configured to engage with a lip of a bottom lock of an upper siding panel. A positioning member extends from the hub in a second radial direction and includes a first detent configured to impede rotation of the hub with respect to the replacement siding panel. The siding repair clip further includes a rotating member configured to rotate the siding repair clip about the hub in a first circumferential direction with respect to the replacement siding panel.
    Type: Application
    Filed: April 26, 2021
    Publication date: October 28, 2021
    Inventors: Stephen W. STEFFES, Robert D. SHAW, Gregory F. JACBOS, Michael J. LEMBO
  • Publication number: 20210180325
    Abstract: The present disclosure relates generally to roofing products, for example, shingles suitable for covering and protecting the roofs of houses, buildings, and other structures. The present disclosure relates more particularly to a roofing shingle including an upper edge, a lower edge, a first end, a second end, a headlap section, and an exposed section. A nail zone extends across the roofing shingle from the first end to the second end within the headlap section. The roofing shingle includes a top shingle layer including a top surface and a bottom surface. A reinforcement strip is secured to the bottom surface of the top shingle layer and overlaps with the nail zone. Further, a self-sealing material is disposed within the nail zone and is configured to form a seal around a mechanical fastener that punctures the roofing shingle in order to secure the roofing shingle to an underlying roof structure.
    Type: Application
    Filed: December 11, 2020
    Publication date: June 17, 2021
    Inventors: Mark W. Simon, Robert L. Jenkins, Michael J. Lembo, Gregory F. Jacobs, Ying Wang, Matthew OBoyle, Alexandra Alberto Arruda Pecora
  • Publication number: 20210010259
    Abstract: An insulation system and method comprising an insulation layer, an atmospheric regulation layer, a structural support, and an external surface; wherein the atmospheric regulation layer is supported by the structural support, wherein the insulation layer is located between the atmospheric regulation layer and the external surface, wherein the atmospheric regulation layer has a water vapor permeability of not greater than 3 perms at a relative humidity of 25% as measured by ASTM E96 Procedure A Dry Cup, and a water vapor permeability of at least 6 perms at a relative humidity of 75% as measured by ASTM E96 Procedure B Wet Cup, wherein the atmospheric regulation layer has a fire class A rating as measured by ASTM E84, and wherein the continuous atmospheric regulation layer has a ACH50 value of not greater than 10, wherein ACH50 represents an air exchange at 50 Pascals.
    Type: Application
    Filed: September 30, 2020
    Publication date: January 14, 2021
    Inventors: Jean-Philippe NDOBO-EPOY, Michael J. Lembo, Todd P. Dinoia, Luc Pierre Vitry, Gregory F. Jacobs, Valerio Massara, Andrew Clyde Brandt
  • Publication number: 20210010264
    Abstract: An insulation product may include a container, a first insulation material forming a first layer inside the container, and a second insulation material forming a second layer inside the container, and the first layer is compressed by the second layer. A structure in a building may include studs, first and second claddings mounted to opposite sides of the studs, and structure spaces defined between the studs and the opposing claddings. A first insulation material may include first layers on and substantially covering a first one of the claddings inside the structure spaces. In addition, a second insulation material may have second layers inside the structure spaces. The first layers are compressed and substantially covered by the second layers, and the second layers substantially cover a second one of the claddings inside the structure spaces.
    Type: Application
    Filed: September 25, 2020
    Publication date: January 14, 2021
    Inventors: Jean-Philippe NDOBO-EPOY, Artemis AGELARIDOU TWOHIG, Michael J. LEMBO, Todd P. DINOIA, Minas R. APELIAN
  • Patent number: 10858829
    Abstract: The present disclosure relates generally to suspension ceiling grids, for example, suitable for holding a suspension ceiling composed of ceiling tiles. The present disclosure relates more particularly to a vented suspension ceiling support beam including an elongate body extending in a longitudinal direction. The body includes a vertical web, and opposing first and second flanges protruding laterally from the vertical web. A vent is formed through the first flange.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: December 8, 2020
    Assignee: CertainTeed Ceilings Corporation
    Inventors: Matthew Rapposelli, Robin C. Czyzewicz, Isabelle Etchart Randlett, Michael J. Lembo, David E. Woolley
  • Patent number: 10829931
    Abstract: An insulation system and method comprising an insulation layer, an atmospheric regulation layer, a structural support, and an external surface; wherein the atmospheric regulation layer is supported by the structural support, wherein the insulation layer is located between the atmospheric regulation layer and the external surface, wherein the atmospheric regulation layer has a water vapor permeability of not greater than 3 perms at a relative humidity of 25% as measured by ASTM E96 Procedure A Dry Cup, and a water vapor permeability of at least 6 perms at a relative humidity of 75% as measured by ASTM E96 Procedure B Wet Cup, wherein the atmospheric regulation layer has a fire class A rating as measured by ASTM E84, and wherein the continuous atmospheric regulation layer has a ACH50 value of not greater than 10, wherein ACH50 represents an air exchange at 50 Pascals.
    Type: Grant
    Filed: May 14, 2019
    Date of Patent: November 10, 2020
    Assignee: CERTAINTEED CORPORATION
    Inventors: Jean-Philippe Ndobo-Epoy, Michael J. Lembo, Todd P. Dinoia, Luc Pierre Vitry, Gregory F. Jacobs, Valerio Massara, Andrew Clyde Brandt
  • Patent number: 10822794
    Abstract: An insulation product may include a container, a first insulation material forming a first layer inside the container, and a second insulation material forming a second layer inside the container, and the first layer is compressed by the second layer. A structure in a building may include studs, first and second claddings mounted to opposite sides of the studs, and structure spaces defined between the studs and the opposing claddings. A first insulation material may include first layers on and substantially covering a first one of the claddings inside the structure spaces. In addition, a second insulation material may have second layers inside the structure spaces. The first layers are compressed and substantially covered by the second layers, and the second layers substantially cover a second one of the claddings inside the structure spaces.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: November 3, 2020
    Assignee: CERTAINTEED CORPORATION
    Inventors: Jean-Philippe Ndobo-Epoy, Artemis Agelaridou Twohig, Michael J. Lembo, Todd P. Dinoia, Minas R. Apelian
  • Publication number: 20200232232
    Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.
    Type: Application
    Filed: April 6, 2020
    Publication date: July 23, 2020
    Inventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
  • Publication number: 20200181903
    Abstract: An insulation product may include a container, a first insulation material forming a first layer inside the container, and a second insulation material forming a second layer inside the container, and the first layer is compressed by the second layer. A structure in a building may include studs, first and second claddings mounted to opposite sides of the studs, and structure spaces defined between the studs and the opposing claddings. A first insulation material may include first layers on and substantially covering a first one of the claddings inside the structure spaces. In addition, a second insulation material may have second layers inside the structure spaces. The first layers are compressed and substantially covered by the second layers, and the second layers substantially cover a second one of the claddings inside the structure spaces.
    Type: Application
    Filed: February 12, 2020
    Publication date: June 11, 2020
    Inventors: Jean-Philippe NDOBO-EPOY, Artemis AGELARIDOU TWOHIG, Michael J. LEMBO, Todd P. DINOIA, Minas R. Apelian
  • Patent number: 10612251
    Abstract: The present disclosure relates generally to an insulation-retaining sheet, e.g., for blown-in insulation, that includes an integral vapor-retarding membrane. In one aspect, the disclosure provides an insulation-retaining sheet including a sheet of mesh having an air permeability of at least 200 cfm per square foot; and one or more strips of vapor-retarding membrane, the one or more strips of vapor-retarding membrane being laminated to the sheet of mesh, the first side edge each of the strips of vapor-retarding membrane extending to the first side edge of the sheet of mesh, the second side edge each of the strips of vapor-retarding membrane extending to the second side edge of the sheet of mesh, wherein the insulation-retaining sheet has a plurality of open zones extending laterally from the first side edge of the sheet of mesh to the second side edge of the sheet of mesh in which no vapor-retarding membrane is laminated to the mesh.
    Type: Grant
    Filed: September 26, 2018
    Date of Patent: April 7, 2020
    Assignee: CertainTeed Corporation
    Inventors: Bruce A. Hartzell, John J. Bozek, Michael J. Lembo, Valerio Massara
  • Publication number: 20200024844
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. One aspect of the disclosure is a method for preparing an acoustic panel comprising providing a base structure. The base structure has one or more edges, an outward major surface having a total are, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.
    Type: Application
    Filed: July 17, 2019
    Publication date: January 23, 2020
    Inventors: Steven Jacek, Sizhu You, Matthew Gacek, Michael J. Lembo
  • Publication number: 20200027436
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a porous facing and to methods for making such panels. One aspect of the disclosure is an acoustic panel comprising a base structure. The base structure has one or more edges, an outward major surface having a total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The panel includes a coating layer directly disposed on the outward major surface of the base structure, the coating layer being formed of an open-cell foam. The coating layer has an exterior major surface opposing the outward major surface of the base structure. The coating layer is substantially scattering for light in the wavelength range of 380 nm to 780 nm, and has an absorption coefficient of less than 0.5 for acoustic frequencies in the range of 100 Hz to 10,000 Hz.
    Type: Application
    Filed: July 17, 2019
    Publication date: January 23, 2020
    Inventors: David Shackleford, Sizhu You, Steven Jacek, Phillip Evans, Alexis Rile, Michael J. Lembo
  • Publication number: 20190323233
    Abstract: The present disclosure relates generally to suspension ceiling grids, for example, suitable for holding a suspension ceiling composed of ceiling tiles. The present disclosure relates more particularly to a vented suspension ceiling support beam including an elongate body extending in a longitudinal direction. The body includes a vertical web, and opposing first and second flanges protruding laterally from the vertical web. A vent is formed through the first flange.
    Type: Application
    Filed: March 28, 2019
    Publication date: October 24, 2019
    Inventors: Matthew Rapposelli, Robin C. Czyzewicz, Isabelle Etchart Randlett, Michael J. Lembo, David E. Woolley