Patents by Inventor Michael J. Minor

Michael J. Minor has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11814979
    Abstract: A method of repairing a tip for an airfoil is disclosed herein. In various embodiments, the method comprises: removing a portion of the airfoil that reduces a radial height of the airfoil and at least partially removes a defect of the airfoil; removing a remainder of the defect; joining, via gas tungsten arc welding, a filler material to the airfoil to repair the defect; and joining a first mating surface of the airfoil to a second mating surface of a blade tip body via a solid-state joining process.
    Type: Grant
    Filed: September 21, 2022
    Date of Patent: November 14, 2023
    Assignee: RTX Corporation
    Inventors: Brian Richard Craig, Brian T Hazel, Xuan Liu, Luke Henry Rettberg, Nicholas M LoRicco, Steven Ivory, Michael J Minor, Christopher J Bischof, Stewart S Fowler
  • Patent number: 11752578
    Abstract: A method for applying an abrasive comprises: applying, to a substrate, the integral combination of: a self-braze material; and an abrasive embedded in the self-braze material; and securing the combination to the substrate.
    Type: Grant
    Filed: September 28, 2020
    Date of Patent: September 12, 2023
    Assignee: RTX Corporation
    Inventors: Eric W. Stratton, Michael J. Minor
  • Patent number: 11427904
    Abstract: A method of coating includes applying a metallic coating slurry without a filler to a component; draining the metallic coating slurry; drying the metallic coating slurry to drive off the organic binder; and heat treating the component.
    Type: Grant
    Filed: October 20, 2015
    Date of Patent: August 30, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Michael N Task, Brian T Hazel, Kevin L Collins, Michael J Minor
  • Patent number: 10968352
    Abstract: A process for applying a chromium layer on a substrate, specifically a turbine engine airfoil, by contacting at least a portion of the substrate with a gaseous chromium wherein the gaseous chromium is generated from a substantially nitrogen free source.
    Type: Grant
    Filed: July 16, 2018
    Date of Patent: April 6, 2021
    Assignee: Raytheon Technologies Corporation
    Inventors: Kevin L. Collins, Michael J. Minor
  • Publication number: 20210008669
    Abstract: A method for applying an abrasive comprises: applying, to a substrate, the integral combination of: a self-braze material; and an abrasive embedded in the self-braze material; and securing the combination to the substrate.
    Type: Application
    Filed: September 28, 2020
    Publication date: January 14, 2021
    Applicant: Raytheon Technologies Corporation
    Inventors: Eric W. Stratton, Michael J. Minor
  • Patent number: 10786875
    Abstract: A method for applying an abrasive comprises: applying, to a substrate, the integral combination of: a self-braze material; and an abrasive embedded in the self-braze material; and securing the combination to the substrate.
    Type: Grant
    Filed: July 3, 2018
    Date of Patent: September 29, 2020
    Assignee: Raytheon Technologies Corporation
    Inventors: Eric W. Stratton, Michael J. Minor
  • Publication number: 20180319998
    Abstract: A process for applying a chromium layer on a substrate, specifically a turbine engine airfoil, by contacting at least a portion of the substrate with a gaseous chromium wherein the gaseous chromium is generated from a substantially nitrogen free source.
    Type: Application
    Filed: July 16, 2018
    Publication date: November 8, 2018
    Applicant: United Technologies Corporation
    Inventors: Kevin L. Collins, Michael J. Minor
  • Publication number: 20180311772
    Abstract: A method for applying an abrasive comprises: applying, to a substrate, the integral combination of: a self-braze material; and an abrasive embedded in the self-braze material; and securing the combination to the substrate.
    Type: Application
    Filed: July 3, 2018
    Publication date: November 1, 2018
    Applicant: United Technologies Corporation
    Inventors: Eric W. Stratton, Michael J. Minor
  • Patent number: 10086536
    Abstract: The present disclosure relates generally to method for preparing metallographic samples including the steps of placing a specimen into a mold, inserting an epoxy into the mold, and exposing the mold to an ultraviolet light for a duration of time to create a mounting sample. The mold includes a peripheral wall and a bottom defining a cavity therein. The mold is formed from a material that allows ultraviolet light to penetrate the peripheral wall and bottom into the cavity. The mold includes a material operative to allow an ultraviolet light to penetrate the peripheral wall and the bottom surface into the cavity.
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: October 2, 2018
    Assignee: UNITED TECHNOLOGIES CORPORATION
    Inventor: Michael J. Minor
  • Patent number: 10053994
    Abstract: An abrasive sheath for application to a component surface is disclosed. The abrasive sheath may comprise a metallic layer and an abrasive layer plated on a surface of the metallic layer. The abrasive layer may include a metal matrix and abrasive particles protruding from the matrix. An exposed surface of the metallic layer of the abrasive sheath may be joinable to the component surface by a heat treatment.
    Type: Grant
    Filed: February 2, 2015
    Date of Patent: August 21, 2018
    Assignee: UNITED TECHNOLOGIES CORPORATION
    Inventors: Eric W. Stratton, Michael J. Minor
  • Patent number: 10030527
    Abstract: A method for applying an abrasive comprises: applying, to a substrate, the integral combination of: a self-braze material; and an abrasive embedded in the self-braze material; and securing the combination to the substrate.
    Type: Grant
    Filed: June 30, 2015
    Date of Patent: July 24, 2018
    Assignee: United Technologies Corporation
    Inventors: Eric W. Stratton, Michael J. Minor
  • Patent number: 10023749
    Abstract: A process for applying a chromium layer on a substrate, specifically a turbine engine airfoil, by contacting at least a portion of the substrate with a gaseous chromium wherein the gaseous chromium is generated from a substantially nitrogen free source.
    Type: Grant
    Filed: January 15, 2015
    Date of Patent: July 17, 2018
    Assignee: United Technologies Corporation
    Inventors: Kevin L. Collins, Michael J. Minor
  • Patent number: 10024161
    Abstract: A method for repairing a blade wherein the blade comprises a metallic substrate shaped to define an airfoil having a tip. A coating is on the tip. The method comprises: machining to at least partially remove the coating; plating a nickel-based base layer; and plating an abrasive layer comprising a nickel-based matrix and an abrasive.
    Type: Grant
    Filed: February 9, 2015
    Date of Patent: July 17, 2018
    Assignee: United Technologies Corporation
    Inventors: Thomas McCall, David J. Hiskes, Christopher J. Bischof, Eric W. Stratton, Anthony J. Pietroniro, Mary E. Schubert, Kayleigh J. Brown, Michael J. Minor
  • Patent number: 10018056
    Abstract: A method for applying an abrasive comprises: applying, to a substrate, the integral combination of a self-braze material, an abrasive, a matrix in which the abrasive is at least partially embedded, and an intermediate layer between the self-braze material and the matrix; and heating to cause the self-braze material to braze to the substrate.
    Type: Grant
    Filed: June 25, 2015
    Date of Patent: July 10, 2018
    Assignee: United Technologies Corporation
    Inventors: Eric W. Stratton, Michael J. Minor
  • Patent number: 10012095
    Abstract: A method for applying an abrasive comprises: applying, to a substrate, the integral combination of: a self-braze material; an abrasive; and a matrix in which the abrasive is at least partially embedded; and heating to cause the self-braze material to braze to the substrate. The heating leaves at least a portion of the self-braze material with a composition comprising, in weight percent: cobalt 2.5-13.5; chromium 12-27; aluminum 5-7; yttrium 0.0-1.0; hafnium 0.0-1.0; silicon 1.0-3.0; tantalum 0.0-4.5; tungsten 0.0-6.5; rhenium 0.0-2.0; molybdenum 0.1-1.0; and the balance nickel.
    Type: Grant
    Filed: June 25, 2015
    Date of Patent: July 3, 2018
    Assignee: United Technologies Corporation
    Inventors: Eric W. Stratton, Michael J. Minor
  • Patent number: 9889631
    Abstract: The present disclosure relates generally to strip process for removing a coating from a substrate comprising the steps of: providing a base alloy and a MCrAlY coating deposited over the base alloy substrate; and removing the MCrAlY coating by bringing the MCrAlY coating in contact with an acid solution comprising nitric acid, phosphoric acid and ammonium bifluoride in an aqueous solution, and maintaining the acid solution contact for sufficient time and at sufficient temperature to permit the coating to be stripped from the base alloy substrate.
    Type: Grant
    Filed: August 19, 2015
    Date of Patent: February 13, 2018
    Assignee: UNITED TECHNOLOGIES CORPORATION
    Inventors: Eric W. Stratton, Michael J. Minor
  • Publication number: 20170226623
    Abstract: Methods are provided for coating a component. In one such method, the component is disposed with metal alloy gravel comprising aluminum. An aluminide coating is then formed on the component, where the aluminum from the metal alloy gravel diffuses into the component to form the aluminide coating.
    Type: Application
    Filed: February 5, 2016
    Publication date: August 10, 2017
    Inventors: Kevin L. Collins, Michael J. Minor
  • Publication number: 20170044911
    Abstract: An abrasive sheath for application to a component surface is disclosed. The abrasive sheath may comprise a metallic layer and an abrasive layer plated on a surface of the metallic layer. The abrasive layer may include a metal matrix and abrasive particles protruding from the matrix. An exposed surface of the metallic layer of the abrasive sheath may be joinable to the component surface by a heat treatment.
    Type: Application
    Filed: February 2, 2015
    Publication date: February 16, 2017
    Inventors: Eric W. Stratton, Michael J. Minor
  • Publication number: 20160237822
    Abstract: Aspects of the disclosure are directed to applying a plating solution to a base material of a notch associated with a shroud section of a turbine blade, and applying an electrical signal to the plating solution to cause a deposition of material onto the base material to form a composite.
    Type: Application
    Filed: February 16, 2015
    Publication date: August 18, 2016
    Inventors: Christopher J. Bischof, Eric W. Stratton, Michael J. Minor
  • Publication number: 20160230558
    Abstract: A method for repairing a blade wherein the blade comprises a metallic substrate shaped to define an airfoil having a tip. A coating is on the tip. The method comprises: machining to at least partially remove the coating; plating a nickel-based base layer; and plating an abrasive layer comprising a nickel-based matrix and an abrasive.
    Type: Application
    Filed: February 9, 2015
    Publication date: August 11, 2016
    Inventors: Thomas McCall, David J. Hiskes, Christopher J. Bischof, Eric W. Stratton, Anthony J. Pietroniro, Mary E. Schubert, Kayleigh J. Brown, Michael J. Minor