Patents by Inventor Michael J. Sullivan

Michael J. Sullivan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200047037
    Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core preferably has a foam inner core (center) and surrounding thermoset or thermoplastic outer core layer. Preferably, a polyurethane foam composition is used to form the foam center. The foam inner core preferably includes a fully-foamed center region and a partially or completely-collapsed foam outer region. The hardness of the fully-foamed region is different than the hardness of the collapsed foam region. Non-foamed thermoset or thermoplastic materials such as polybutadiene rubbers or ethylene acid copolymer ionomer may be used to form the outer core layer. The ball further includes a cover that may be multi-layered. The foam cores have good resiliency.
    Type: Application
    Filed: October 10, 2019
    Publication date: February 13, 2020
    Applicant: Acushnet Company
    Inventors: Mark L. Binette, Michael J. Sullivan, Douglas S. Goguen, Brian Comeau, Michael Michalewich, Shawn Ricci, John D. Farrell
  • Publication number: 20200047035
    Abstract: Golf ball having CoR of at least 0.810, specific gravity SGB of less than 1.00 g/cc, and initial velocity of at least 250 ft/s and comprising a first layer L1, a second layer L2 surrounding L1, and a third layer L3 surrounding L2. L1 is formed from at least one highly neutralized polymer and has first specific gravity SG1; L2 is formed from at least one partially neutralized polymer and has second specific gravity SG2; and L3 is formed from at least one of a thermoset or thermoplastic composition and has third specific gravity SG3. At least two of SG1, SG2, and SG3 is less than 1.13 g/cc. SG1 may be less than 1.13 g/cc, or less than 1.0 g/cc. The thermoset or thermoplastic composition may comprise polyurethane(s), polyurea(s), polyurethane(s)/polyurea(s) hybrids, and/or ionomers such as at least partially neutralized polymers and/or HNPs.
    Type: Application
    Filed: October 21, 2019
    Publication date: February 13, 2020
    Applicant: Acushnet Company
    Inventors: Derek A. Ladd, Michael J. Sullivan, William E. Morgan, Mark L. Binette
  • Patent number: 10549157
    Abstract: Golf ball having CoR of at least 0.810, specific gravity SGB of less than 1.00 g/cc, and initial velocity of at least 250 ft/s and comprising a first layer L1, a second layer L2 surrounding L1, and a third layer L3 surrounding L2. L1 is formed from at least one highly neutralized polymer and has first specific gravity SG1; L2 is formed from at least one partially neutralized polymer and has second specific gravity SG2; and L3 is formed from at least one of a thermoset or thermoplastic composition and has third specific gravity SG3. At least two of SG1, SG2, and SG3 is less than 1.13 g/cc. SG1 may be less than 1.13 g/cc, or less than 1.0 g/cc. The thermoset or thermoplastic composition may comprise polyurethane(s), polyurea(s), polyurethane(s)/polyurea(s) hybrids, and/or ionomers such as at least partially neutralized polymers and/or HNPs.
    Type: Grant
    Filed: September 22, 2017
    Date of Patent: February 4, 2020
    Assignee: Acushnet Company
    Inventors: Derek A. Ladd, Michael J. Sullivan, William E. Morgan, Mark L. Binette
  • Publication number: 20200030665
    Abstract: Multi-piece golf balls having a multi-layered solid core and multi-layered cover are provided.
    Type: Application
    Filed: September 30, 2019
    Publication date: January 30, 2020
    Applicant: Acushnet Company
    Inventor: Michael J. Sullivan
  • Patent number: 10543403
    Abstract: Multi-layered golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The outer core layer is preferably formed from a non-foamed thermoset composition such as polybutadiene rubber. The core layers have different hardness and specific gravity levels. The specific gravity (density) of the foam inner core is preferably less than the density of the outer core layer. The core assembly preferably has a positive hardness gradient extending across the entire assembly. The core structure and resulting ball have relatively good resiliency.
    Type: Grant
    Filed: October 26, 2018
    Date of Patent: January 28, 2020
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau, Douglas S. Goguen, Michael Michalewich, Shawn Ricci
  • Patent number: 10543400
    Abstract: Multi-piece golf balls having a solid core and cover are provided. The ball contains a small, heavy inner core and surrounding outer core layer. The inner core preferably contains metal powder such as copper, steel, brass, tungsten, titanium, nickel, iron, tin, and bronze particles dispersed in a thermoset or thermoplastic polymeric matrix. For example, a polybutadiene rubber matrix may be used. In one preferred embodiment, the inner core contains elemental iron powder. Preferably, the particles have a weight average size in the range of about 10 ?m to about 450 ?m. In one embodiment, the outer surface of the inner core has a structure with projecting members. For example, the outer surface may contain multiple projecting ribs with gaps located between the ribs. The ball includes a cover surrounding the core structure. The cover may be multi-layered.
    Type: Grant
    Filed: December 3, 2018
    Date of Patent: January 28, 2020
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Patent number: 10538151
    Abstract: Systems and methods related to cargo enclosures feature side frame assemblies securable to a pickup truck cargo box or similar structure. The frame assemblies include longitudinal channels that are movable from a closed position to an extended position by an actuator mechanism. The actuator mechanism includes oppositely disposed linear actuators anchored to one of the channels, forcing hinged rails from an overlapping relationship to a coaxial relationship. The frame assembly may include a cross- or scissor-brace to improve stability. A pliable fabric forms at least one and up to three panel sidewalls that extend and retract simultaneously with the movement of the channels. A top cover is selectively securable to the frame assemblies.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: January 21, 2020
    Assignee: Fox Products, LLC
    Inventor: Michael J. Sullivan
  • Patent number: 10525309
    Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core assembly preferably includes a foam inner core (center) and surrounding outer core layer. Preferably, a polyurethane foam composition is used to form the foam center. The core layers have different hardness gradients and specific gravity values. The foamed inner core assembly includes a geometric center, outer surface (skin), and thermal barrier layer that helps protect the foamed center region from the negative effects of high temperatures used during the ball-manufacturing process. Non-foamed thermoset materials such as polybutadiene rubber may be used to form the thermal barrier layer. The foam cores have good resiliency, thermal stability, and durability over a wide temperature range. The ball further includes a cover that may be multi-layered.
    Type: Grant
    Filed: January 25, 2019
    Date of Patent: January 7, 2020
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Douglas S. Goguen, Brian Comeau, Michael Michalewich, Shawn Ricci, John D. Farrell
  • Publication number: 20200001140
    Abstract: Golf ball having CoR of at least 0.700 and Atti compression of at least about 50 and comprising layer comprising a mixture of ionomer composition and a plurality of particulates, at least some being surface-treated with alkoxylated siloxanes and/or polyether-modified siloxanes, and selected from titanium dioxide particles, barium sulfate particles, zinc sulfide particles, and/or zinc oxide particulates. At least some particulates may be contacted with compound having the formula: Compound (I) may be included in amount of 0.01 to 2% by weight based on total weight of portion of plurality being contacted. The plurality may be included in mixture in amount such that the layer has specific gravity of from 0.5 to about 5.0, tensile strength of from about 300 psi to about 50,000 psi, and elongation at break of from about 20% to about 1000%, each being greater than that of the ionomer composition portion of the mixture.
    Type: Application
    Filed: August 14, 2019
    Publication date: January 2, 2020
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Michael Michalewich
  • Publication number: 20200001141
    Abstract: Multi-layered golf balls having at least one layer made of a polyamide composition containing a plasticized polyamide are provided. In one preferred version, the polyamide composition consists essentially of a polyamide and plasticizer selected from the group consisting of polytrimethylene ether glycol and polytrimethylene ether glycol benzoate and monomers, oligomers, copolymers and blends thereof. Blends of plasticized polyamides and ethylene acid copolymer ionomers also can be prepared. The golf ball includes a core having at least one layer and a cover having at least one layer. The polyamide composition may be used to form any core, cover, or other layer in the golf ball. The polyamide compositions have a good combination of properties including Coefficient of Restitution (COR) and compression.
    Type: Application
    Filed: September 6, 2019
    Publication date: January 2, 2020
    Applicant: Acushnet Company
    Inventors: David A. Bulpett, Robert Blink, Michael J Sullivan, Mark L. Binette, Brian Comeau
  • Patent number: 10518136
    Abstract: Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. In one embodiment, the outer cover layer is formed from a composition comprising a thermoplastic polyurethane and epoxy compound. Mixtures of multi-functional amines and imines, and multi-functional isocyanates, and epoxy curing agents; and solvent, can be applied to the outer cover. The resulting coating may contain polyurethanes, polyureas, and hybrids, copolymers, and blends thereof. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. The coating methods have many benefits and the finished balls have good physical properties.
    Type: Grant
    Filed: May 30, 2018
    Date of Patent: December 31, 2019
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Publication number: 20190381365
    Abstract: Multi-piece golf balls containing a multi-layered core structure are provided. The core structure includes a small, heavy inner core (center) having a relatively high specific gravity, an intermediate core layer, and a surrounding outer core layer. The layers of the core structure may have different hardness gradients. The center of the core comprises a metal material such as copper, steel, brass, tungsten, titanium, aluminum, and alloys thereof dispersed in a thermoset polymeric matrix. The intermediate core layer is preferably formed from a first thermoplastic composition such as an ethylene acid copolymer ionomer resin; and the outer core layer is preferably formed from a second thermoplastic composition. The resulting ball has high resiliency and good spin control.
    Type: Application
    Filed: August 29, 2019
    Publication date: December 19, 2019
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette
  • Publication number: 20190381366
    Abstract: Multi-layered golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) made from a foam or metal-containing composition, or it has a hollow shell construction, and the outer core layer is made of a thermoplastic composition. Preferably, the thermoplastic composition comprises: a) ethylene acid copolymer, b) plasticizer, and c) cation source. A fatty acid ester such as ethyl oleate is preferably used as the plasticizer. The core assembly preferably has a positive hardness gradient extending across the entire assembly. The core structure and resulting ball have relatively good resiliency at given compressions.
    Type: Application
    Filed: July 26, 2019
    Publication date: December 19, 2019
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Robert Blink, David A. Bulpett, Brian Comeau
  • Publication number: 20190381364
    Abstract: Golf ball comprising layer(s) comprised of a mixture of: (a) low molecular weight acid-containing wax(es); (b) non-acid-polymer(s) including at least one low molecular weight non-acid wax such as high density oxidized polyethylene homopolymers; ethylene maleic anhydride copolymers; polypropylene maleic anhydride copolymers; polypropylene homopolymers; ethylene-vinyl acetate copolymers; high density oxidized homopolymers; oxidized copolymers; polyethylene micronized waxes; polytetrafluoroethylene micronized waxes; emulsifiable low molecular weight non-acid waxes; non-emulsifiable low molecular weight non-acid waxes; and/or chemically modified low molecular weight non-acid waxes; and (c) organic acid(s) or salt thereof. Molecular weight of each low molecular weight acid-containing wax is about 500 to 7000, or up to 30,000.
    Type: Application
    Filed: August 29, 2019
    Publication date: December 19, 2019
    Applicant: Acushnet Company
    Inventors: David A. Bulpett, Robert Blink, Michael J. Sullivan, Brian Comeau, Mark L. Binette
  • Publication number: 20190374819
    Abstract: Multi-layered golf balls containing a two or three-layered cover assembly are provided. In one embodiment, the cover assembly includes a relatively hard inner cover and relatively soft outer cover. Alternatively, the cover assembly may include a relatively soft inner cover with a relatively hard outer cover. Three-layered covers comprising an inner cover, intermediate cover, and outer cover layer also may be prepared. Preferably, at least one of the layers is formed from a thermoplastic composition that comprises: a) ethylene acid copolymer, b) plasticizer, and c) cation source. A sulfonamide, alkyl diacid ester, or organophosphate or organosulfur compound is preferably used as the plasticizer. The cover assembly has good impact durability and helps provide the ball with relatively high resiliency at given compressions.
    Type: Application
    Filed: August 21, 2019
    Publication date: December 12, 2019
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Robert Blink, David A. Bulpett, Brian Comeau, Douglas S. Goguen
  • Patent number: 10500444
    Abstract: Golf ball incorporating thermoplastic blend of (i) ionomer(s); (ii) different thermoplastic polymer(s) selected from thermoplastic polyurethane(s), thermoplastic urea(s), and/or thermoplastic urea-urethane hybrid(s); and (iii) polyester elastomer(s) and/or polyamide elastomer(s) (“PEPA”). Ionomer is present in amount of about 45 wt % or greater and PEPA present in amount of from about 2 wt % to about 35 wt %. Thermoplastic polymer(s) may be present in amount of from about 8 wt % to about 50 wt %; or from about 25 wt % to about 45 wt %; or from about 35 wt % to about 50 wt %. Ionomer amount may be greater than amount of thermoplastic polymer. Thermoplastic polymer may be a polyurethane present in amount of greater than 20 wt % and to about 40 wt %; while the PEPA is present in amount of from about 5 wt % to about 30 wt %. PEPA is sometimes present in an amount of from about 15 wt % to about 35 wt %.
    Type: Grant
    Filed: November 12, 2018
    Date of Patent: December 10, 2019
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Michael Michalewich, Mark L. Binette
  • Patent number: 10500443
    Abstract: Golf ball incorporating thermoplastic blend of (i) ionomer(s); (ii) different thermoplastic polymer(s) selected from thermoplastic polyurethane(s), thermoplastic urea(s), thermoplastic urea-urethane hybrid(s), or combinations thereof; and (iii) polymethyl (meth)acrylate-based copolymer(s) and/or core-shell polymer(s) having a core and/or a shell containing polymethyl (meth)acrylate-based copolymer(s). Ionomer(s) are present in thermoplastic blend in amount of about 45 wt % or greater. Different thermoplastic polymer present in blend in amount of: from about 8 wt % to about 50 wt %; or greater than 20 wt %, or from about 25 wt % to about 45 wt %; or from about 35 wt % to about 50 wt %. In a particular embodiment, amount of ionomer(s) is greater than thermoplastic polyurethane amount.
    Type: Grant
    Filed: November 12, 2018
    Date of Patent: December 10, 2019
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Michael Michalewich
  • Patent number: 10493326
    Abstract: Golf ball incorporating thermoplastic blend of (i) ionomer(s); (ii) different thermoplastic polymer(s) selected from thermoplastic polyurethane(s), thermoplastic urea(s), and/or thermoplastic urea-urethane hybrid(s); and (iii) acrylonitrile styrene acrylate(s) and/or acrylonitrile butadiene styrene(s) (“ASA and/or ABS”). Ionomer(s) present in amount of about 45 wt % or greater and ASA and/or ABS present in amount of from about 2 wt % to about 35 wt %. Thermoplastic polymer(s) may be present in amounts about 8 wt % to about 50 wt %; or about 25 wt % to about 45 wt %; or about 35 wt % to about 50 wt %. Ionomer amount may be greater than thermoplastic polymer amount. Thermoplastic polymer may be a polyurethane present in amount of greater than 20 wt % to about 40 wt %; while ASA and/or ABS is present in amount of from about 5 wt % to about 30 wt %. ASA and/or ABS sometimes present in amount of from about 15 wt % to about 35 wt %.
    Type: Grant
    Filed: November 12, 2018
    Date of Patent: December 3, 2019
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Michael Michalewich, Mark L. Binette
  • Publication number: 20190358498
    Abstract: Multi-layered golf balls having a core, intermediate layer, and cover are provided. The ball includes a non-foamed inner core (center) made of a thermoplastic or thermoset composition such as polybutadiene rubber. An intermediate layer comprising a foamed composition, such as polyurethane foam, is disposed about the inner core. The foamed intermediate layer may have a specific gravity gradient within the layer, wherein the outer surface specific gravity is greater than the midpoint specific gravity. Ball constructions having two intermediate layers, wherein at least one layer is a foamed layer can be made. A cover having at least one layer is disposed about the intermediate layer.
    Type: Application
    Filed: August 7, 2019
    Publication date: November 28, 2019
    Applicant: Acushnet Company
    Inventors: Shawn Ricci, Michael Michalewich, Brian Comeau, Michael J. Sullivan, Mark L. Binette, Douglas S. Goguen
  • Publication number: 20190359041
    Abstract: Systems and methods related to cargo enclosures feature side frame assemblies securable to a pickup truck cargo box or similar structure. The frame assemblies include longitudinal channels that are movable from a closed position to an extended position by an actuator mechanism. The actuator mechanism includes oppositely disposed linear actuators anchored to one of the channels, forcing hinged rails from an overlapping relationship to a coaxial relationship. The frame assembly may include a cross- or scissor-brace to improve stability. A pliable fabric forms at least one and up to three panel sidewalls that extend and retract simultaneously with the movement of the channels. A top cover is selectively securable to the frame assemblies.
    Type: Application
    Filed: July 17, 2019
    Publication date: November 28, 2019
    Inventor: Michael J. Sullivan