Patents by Inventor Michael L. Doster

Michael L. Doster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8689910
    Abstract: A rotary drag bit for drilling subterranean formations includes a bit body having a face extending from a centerline to a gage. A plurality of blades may be disposed on the face, and may generally extend radially outwardly toward the gage. The bit may further include a plurality of discrete impregnated cutting posts, each of which may extend outwardly from an associated blade. Each discrete impregnated cutting post angles generally toward a front edge of the associated blade and generally toward the intended direction of rotation of the bit. The rotary drag bit may further include a plurality of matrix pockets disposed on the blades. The discrete impregnated cutting posts may be housed within corresponding matrix pockets.
    Type: Grant
    Filed: March 1, 2010
    Date of Patent: April 8, 2014
    Assignee: Baker Hughes Incorporated
    Inventor: Michael L. Doster
  • Publication number: 20130292188
    Abstract: An earth-boring tool having at least one cutting element with a multi-friction cutting face provides for the steering of formation cuttings as the cuttings slide across the cutting face. The multi-friction cutting element includes a diamond table bonded to a substrate of superabrasive material. The diamond table has a cutting face formed thereon with a cutting edge extending along a periphery of the cutting face. The cutting face has a first area having an average surface finish roughness less than an average surface finish roughness of a second area of the cutting face, the two areas separated by a boundary having a proximal end proximate the tool crown and a distal end remote from the tool crown.
    Type: Application
    Filed: May 1, 2012
    Publication date: November 7, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Juan Miguel Bilen, Anthony A. DiGiovanni, Chih C. Lin, Suresh G. Patel, Rudolf Carl Pessier, Danny E. Scott, Michael L. Doster
  • Patent number: 8296114
    Abstract: Systems, program product, and methods are provided which include analyzing the drillability of a subterranean formation and a database of performance characteristics for drilling bits to facilitate bit design optimization and selection for that formation. Using component subterranean formation data, computer models can be generated for the drillability of a target section in terms of physical, mechanical, and micro-structural properties, and for postulated suitable drilling bit performance characteristics based on physical, mechanical, and micro-structural properties of the target section. The drilling bit performance characteristics are then updated by quantifying effects of the drilling system to be employed. Each performance characteristic can be normalized and plotted on its own axis for easy comparison. Next, a candidate drilling bit design is selected from a library of computer models of drilling bit characteristics for a suite of drilling bit designs.
    Type: Grant
    Filed: July 14, 2009
    Date of Patent: October 23, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: Umesh Prasad, Mark W. Dykstra, Paul E. Pastusek, Michael L. Doster
  • Publication number: 20120234608
    Abstract: A rotary drag bit includes a primary cutter row comprising at least one primary cutter mounted on a blade, at least some cutters in the primary cutter row having a portion of a cutting surface thereof covered by a portion of the blade. A backup cutter row comprising at least one cutter may also be included, and at least a portion of a cutting surface of at least some cutters in the backup cutter row is covered by a portion of the blade. Enhanced support for cutters is provided against impact loading.
    Type: Application
    Filed: August 7, 2009
    Publication date: September 20, 2012
    Inventors: David Gavia, Floyd C. Felderhoff, Matthew R. Isbell, Michael L. Doster
  • Patent number: 8177001
    Abstract: A drill bit includes a bit body having a face on which two different types of cutters are disposed, the first type being cutting elements suitable for drilling at least one subterranean formation and the second type being at least one of an abrasive cutting structure and an abrasive cutting element suitable for drilling through a casing shoe, reamer shoe, casing bit, casing or liner string and cementing equipment or other components, as well as cement. Methods of forming earth-boring tools include disposing at least one abrasive cutting structure or element on the earth-boring tool. Methods of drilling with earth-boring tools including drilling with at least one abrasive cutting structure or element.
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: May 15, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: Eric E. McClain, Michael L. Doster, John C. Thomas, Matthew R. Isbell, Jarod DeGeorge, Chad T. Jurica
  • Patent number: 8172008
    Abstract: A rotary drilling apparatus and method for drilling subterranean formations, including a body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation, so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per rotation of the drilling apparatus, as well as to control the amount of torque experienced by the drilling apparatus and an optionally associated bottomhole assembly regardless of the effective weight-on-bit are all disclosed. The exterior of the drilling apparatus may include a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute an additional weight applied to the drilling apparatus against the bottom of the borehole without exceeding the compressive strength of the formation rock.
    Type: Grant
    Filed: September 29, 2011
    Date of Patent: May 8, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: Mark W. Dykstra, William Heuser, Michael L. Doster, Theodore E. Zaleski, Jr., Jack T. Oldham, Terry D. Watts, Daniel E. Ruff, Rodney B. Walzel, Christopher C. Beuershausen
  • Publication number: 20120024609
    Abstract: A rotary drilling apparatus and method for drilling subterranean formations, including a body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation, so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per rotation of the drilling apparatus, as well as to control the amount of torque experienced by the drilling apparatus and an optionally associated bottomhole assembly regardless of the effective weight-on-bit are all disclosed. The exterior of the drilling apparatus may include a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute an additional weight applied to the drilling apparatus against the bottom of the borehole without exceeding the compressive strength of the formation rock.
    Type: Application
    Filed: September 29, 2011
    Publication date: February 2, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Mark W. Dykstra, William Heuser, Michael L. Doster, Theodore E. Zaleski, JR., Jack T. Oldham, Terry D. Watts, Daniel E. Ruff, Rodney B. Walzel, Christopher C. Beuershausen
  • Patent number: 8104550
    Abstract: Earth-boring tools include wear-resistant materials disposed in at least one recess formed in an exterior surface of a body thereof. Exposed surfaces of the wear-resistant material are substantially level with exterior surfaces of the body adjacent the wear-resistant material. In some embodiments, recesses may be formed in formation-engaging surfaces of blades of earth-boring rotary tools, adjacent one or more inserts secured to bodies of earth-boring tools, or adjacent one or more cutting elements secured to bodies of earth-boring tools. Methods of forming earth-boring tools include filling one or more recesses formed in an exterior surface of a body with wear-resistant material and causing exposed surfaces of the wear-resistant material to be substantially level with the exterior surface of the body.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: January 31, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: James L. Overstreet, Michael L. Doster, Mark E. Morris, Kenneth E. Gilmore, Robert M. Welch, Danielle V. Roberts
  • Patent number: 8066084
    Abstract: A rotary drilling apparatus and method for drilling subterranean formations, including a body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation, so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per rotation of the drilling apparatus, as well as to control the amount of torque experienced by the drilling apparatus and an optionally associated bottomhole assembly regardless of the effective weight-on-bit are all disclosed. The exterior of the drilling apparatus may include a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute an additional weight applied to the drilling apparatus against the bottom of the borehole without exceeding the compressive strength of the formation rock.
    Type: Grant
    Filed: October 18, 2010
    Date of Patent: November 29, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Mark W. Dykstra, William Heuser, Michael L. Doster, Theodore E. Zaleski, Jr., Jack T. Oldham, Terry D. Watts, Daniel E. Ruff, Rodney B. Walzel, Christopher C. Beuershausen
  • Publication number: 20110198128
    Abstract: A drill bit includes a bit body having a face on which two different types of cutters are disposed, the first type being cutting elements suitable for drilling at least one subterranean formation and the second type being at least one of an abrasive cutting structure and an abrasive cutting element suitable for drilling through a casing shoe, reamer shoe, casing bit, casing or liner string and cementing equipment or other components, as well as cement. Methods of forming earth-boring tools include disposing at least one abrasive cutting structure or element on the earth-boring tool. Methods of drilling with earth-boring tools including drilling with at least one abrasive cutting structure or element.
    Type: Application
    Filed: April 27, 2011
    Publication date: August 18, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Eric E. McClain, Michael L. Doster, John C. Thomas, Matthew R. Isbell, Jarod DeGeorge, Chad T. Jurica
  • Patent number: 7954571
    Abstract: A drill bit includes a bit body having a face on which two different types of cutters are disposed, the first type being cutting elements suitable for drilling at least one subterranean formation and the second type being at least one of an abrasive cutting structure and an abrasive cutting element suitable for drilling through a casing shoe, reamer shoe, casing bit, casing or liner string and cementing equipment or other components, as well as cement. Methods of forming earth-boring tools are also disclosed.
    Type: Grant
    Filed: February 12, 2008
    Date of Patent: June 7, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Eric E. McClain, Michael L. Doster, John C. Thomas, Matthew R. Isbell, Jarod DeGeorge, Chad T. Jurica
  • Publication number: 20110114392
    Abstract: A rotary drilling apparatus and method for drilling subterranean formations, including a body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation, so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per rotation of the drilling apparatus, as well as to control the amount of torque experienced by the drilling apparatus and an optionally associated bottomhole assembly regardless of the effective weight-on-bit are all disclosed. The exterior of the drilling apparatus may include a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute an additional weight applied to the drilling apparatus against the bottom of the borehole without exceeding the compressive strength of the formation rock.
    Type: Application
    Filed: October 18, 2010
    Publication date: May 19, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Mark W. Dykstra, William Heuser, Michael L. Doster, Theodore E. Zaleski, JR., Jack T. Oldham, Terry D. Watts, Daniel E. Ruff, Rodney B. Walzel, Christopher C. Beuershausen
  • Publication number: 20110031029
    Abstract: A rotary drag bit includes a primary cutter row comprising at least one primary cutter mounted on a blade, at least some cutters in the primary cutter row having a portion of a cutting surface thereof covered by a portion of the blade. A backup cutter row comprising at least one cutter may also be included, and at least a portion of a cutting surface of at least some cutters in the backup cutter row is covered by a portion of the blade. Enhanced support for cutters is provided against impact loading.
    Type: Application
    Filed: August 7, 2009
    Publication date: February 10, 2011
    Inventors: David Gavia, Floyd C. Felderhoff, Matthew R. Isbell, Michael L. Doster
  • Patent number: 7861809
    Abstract: A rotary drag bit includes a primary cutter row comprising at least one primary cutter and a multiple backup cutter group. The multiple backup cutter group comprises a first and second trailing cutter row, each comprising at least one cutter positioned to follow the at least one primary cutter. The rotary drag bit life is extended by the multiple backup cutter groups making the bit more durable and extending the life of the cutters. Further, the cutters of the multiple backup cutter group are configured to selectively engage a subterranean formation material being drilled, providing improved bit life and reduced stress upon the cutters. Other embodiments of rotary drag bits are provided.
    Type: Grant
    Filed: January 25, 2008
    Date of Patent: January 4, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: David Gavia, Ryan J. Hanford, Lane E. Snell, Jason E. Hoines, Matthew R. Isbell, Eric E. McClain, Michael L. Doster
  • Patent number: 7836979
    Abstract: A drill bit having a bit body includes a blade face surface on at least one blade extending longitudinally and radially outward over a face of the bit body. The blade face surface of the at least one blade includes a contact zone and a sweep zone. The sweep zone rotationally trails the contact zone with respect to a direction of intended bit rotation about a longitudinal axis of the bit body provides reduce rubbing contact when engaging with a subterranean formation.
    Type: Grant
    Filed: October 29, 2008
    Date of Patent: November 23, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: James C. Green, Michael L. Doster, Jason E. Hoines, Robert M. Welch, Danielle V. Roberts
  • Patent number: 7819208
    Abstract: An earth-boring bit comprising a bit body configured at its upper extent for connection into a drillstring. A selected number of fixed blades extend downward from the bit body and a selected number of rolling cutters are mounted for rotation on the bit body. A plurality of rolling-cutter cutting elements are arranged on each rolling cutter and a plurality of fixed-blade cutting elements are arranged on each fixed blade. The selected number of fixed blades exceeds the selected number of rolling cutters by at least one.
    Type: Grant
    Filed: July 25, 2008
    Date of Patent: October 26, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: Rudolf Carl Pessier, Don Q. Nguyen, Michael Steven Damschen, Michael L. Doster
  • Patent number: 7814990
    Abstract: A rotary drilling apparatus and method for drilling subterranean formations, including a body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation, so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per rotation of the drilling apparatus, as well as to control the amount of torque experienced by the drilling apparatus and an optionally associated bottomhole assembly regardless of the effective weight-on-bit are all disclosed. The exterior of the drilling apparatus may include a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute an additional weight applied to the drilling apparatus against the bottom of the borehole without exceeding the compressive strength of the formation rock.
    Type: Grant
    Filed: August 21, 2006
    Date of Patent: October 19, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: Mark W. Dykstra, William Heuser, Michael L. Doster, Theodore E. Zaleski, Jr., Jack T. Oldham, Terry D. Watts, Daniel E. Ruff, Rodney B. Walzel, Christopher C. Beuershausen
  • Publication number: 20100219000
    Abstract: A rotary drag bit for drilling subterranean formations and a method of forming a rotary drag bit for drilling subterranean formations comprising a bit body having a face extending from a centerline to a gage; a plurality of blades on the face generally extending radially outwardly toward the gage; and a plurality of discrete impregnated cutting posts; wherein each discrete impregnated cutting post extends outwardly from an associated one of the plurality of blades; and wherein each discrete impregnated cutting post angles generally towards a front edge of the associated blade of the discrete impregnated cutting post and generally towards the direction of rotation of the rotary drag bits. The rotary drag bit may further comprise a plurality of matrix pockets disposed on the plurality of blades, wherein the discrete impregnated cutting posts may be housed within one of the plurality of matrix pockets.
    Type: Application
    Filed: March 1, 2010
    Publication date: September 2, 2010
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Michael L. DOSTER
  • Patent number: 7762355
    Abstract: A rotary drag bit includes a primary cutter row comprising at least one primary cutter, and at least two additional cutters configured relative to one another. In one embodiment, the cutters are backup cutters of a backup cutter group located in respective first and second trailing cutter rows, oriented relative to one another, and positioned to substantially follow the at least one primary cutter. The rotary drag bit life is extended by the backup cutter group, making the bit more durable and extending the life of the cutters. In other of the embodiments, the cutters are configured to selectively engage a subterranean formation material being drilled, providing improved bit life and reduced stress upon the cutters. Still other embodiments of rotary drag bits include backup cutter configurations having different backrake angles and siderake angles, including methods therefor.
    Type: Grant
    Filed: January 25, 2008
    Date of Patent: July 27, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: Eric E. McClain, David Gavia, Lane E. Snell, Jason E. Hoines, Matthew R. Isbell, Michael L. Doster
  • Publication number: 20100030527
    Abstract: Systems, program product, and methods are provided which include analyzing the drillability of a subterranean formation and a database of performance characteristics for drilling bits to facilitate bit design optimization and selection for that formation. Using component subterranean formation data, computer models can be generated for the drillability of a target section in terms of physical, mechanical, and micro-structural properties, and for postulated suitable drilling bit performance characteristics based on physical, mechanical, and micro-structural properties of the target section. The drilling bit performance characteristics are then updated by quantifying effects of the drilling system to be employed. Each performance characteristic can be normalized and plotted on its own axis for easy comparison. Next, a candidate drilling bit design is selected from a library of computer models of drilling bit characteristics for a suite of drilling bit designs.
    Type: Application
    Filed: July 14, 2009
    Publication date: February 4, 2010
    Applicant: Baker Hughes Incorporated
    Inventors: Umesh Prasad, Mark W. Dykstra, Paul E. Pastusek, Michael L. Doster