Abstract: A rotary drag bit and method for drilling subterranean formations including a bit body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per bit rotation, as well as to control the amount of torque experienced by the bit and an optionally associated bottomhole assembly regardless of the effective weight-on-bit. The exterior of the bit preferably includes a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute the weight of the bit against the bottom of the borehole without exceeding the compressive strength of the formation rock.

Abstract: An earth-boring drill bit of the rolling cutter type has cutting elements press fitted into mating holes in the cutter. Each of the cutting elements has a tungsten carbide cylindrical base and a cutting end protruding from the base. A diamond cap is bonded to the cutting end. A plurality of flats are formed in the conical sidewall surrounding the apex. The flats are identical to each other and have oval perimeters. Portions of the perimeters are contiguous with adjacent flats to create sharp edges.

Abstract: A method and apparatus for reaming or enlarging a borehole with enhanced stability. A pilot stabilization pad (PSP) having an axially and circumferentially tapered entry surface and a circumferential transition surface thereabove is employed to enhance the transition from the smaller diameter borehole to be enlarged while accommodating the side force vector generated by the cutting assembly used to effect the enlargement. In addition, one or more eccentric stabilizers are employed above the reaming apparatus to laterally or radially stabilize the bottomhole assembly, which may comprise either a straight-hole or steerable, motor-driven assembly.

Abstract: A rotary drag bit being suitable for directional drilling. The bit includes a bit body from which extend radially-oriented blades carrying PDC cutters. The blades extend to primary gage pads, above which secondary gage pads are either longitudinally spaced or rotationally spaced, or both, defining a gap or discontinuity between the primary and secondary gage pads through which drilling fluid from adjacent junk slots may communicate laterally or circumferentially. Longitudinally leading edges of the secondary gage pads may carry cutters for smoothing the sidewall of the borehole. The tandem primary and secondary gage pads provide enhanced bit stability and reduced side cutting tendencies. The discontinuities between the primary and secondary gage pads enhance fluid flow from the bit face to the borehole annulus above the bit, promoting formation cuttings removal. The tandem gage arrangement also has utility in conventional bits not designed specifically for directional drilling.

Abstract: A method and apparatus for reaming or enlarging a borehole using a bi-center bit with a stability-enhanced design. The cutters on the pilot bit section of the bi-center bit are placed and oriented to generate a lateral force vector longitudinally offset from, but substantially radially aligned with, the much larger lateral force vector generated by the reamer bit section. These two aligned force vectors thus tend to press the bit in the same lateral direction (which moves relative to the borehole sidewall as the bit rotates) along its entire longitudinal extent so that a single circumferential area of the pilot bit section gage rides against the sidewall of the pilot borehole, resulting in a reduced tendency for the bit to cock or tilt with respect to the axis of the borehole.

Abstract: A method and apparatus for reaming or enlarging a borehole with enhanced stability. A pilot stabilization pad (PSP) having an axially and circumferentially tapered entry surface and a circumferential transition surface above is employed to enhance the transition from the smaller diameter borehole to be enlarged while accommodated the side force vector generated by the cutting assembly used to effect the enlargement. In addition, one or more eccentric stabilizers are employed above the reaming apparatus to laterally or radially stabilize the bottomhole assembly, which may comprise either a straight-hole or steerable, motor-driven assembly.