Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core assembly preferably includes a foam inner core (center) and surrounding outer core layer. Preferably, a polyurethane foam composition is used to form the foam center. The core layers have different hardness gradients and specific gravity values. The foamed inner core assembly includes a geometric center, outer surface (skin), and thermal barrier layer that helps protect the foamed center region from the negative effects of high temperatures used during the ball-manufacturing process. Non-foamed thermoset materials such as polybutadiene rubber may be used to form the thermal barrier layer. The foam cores have good resiliency, thermal stability, and durability over a wide temperature range. The ball further includes a cover that may be multi-layered.

Abstract: Disclosed herein are polyurethane golf ball compositions. The compositions are prepared by adding a UV absorber to a polyol prior to reacting the polyol with an isocyanate to form a prepolymer, which is then reacted with a curing agent to form the polyurethane.

Abstract: Golf ball having CoR of at least 0.700 and Atti compression of at least about 50 and comprising layer consisting of mixture of thermoset or thermoplastic composition and plurality of particulates, at least a portion surface-treated with alkoxylated siloxanes and/or polyether-modified siloxanes, and may be selected from titanium dioxide particles, barium sulfate particles, zinc sulfide particles, and/or zinc oxide particulates. At least some particulates are contacted with compound having the formula: Compound (I) may be included in amount of 0.01 to 2% by weight based on total weight of portion of plurality being contacted. The plurality may be included in mixture in amount such that layer has specific gravity of from 0.5 to about 10.0, tensile strength of from about 300 psi to about 50,000 psi, and elongation at break of from about 20% to about 1000%, each being greater than that of the thermoset or thermoplastic composition portion of the mixture.

Abstract: Golf ball incorporating mixtures of thermoplastic polymers and polymethyl methacrylate (MMA) copolymers. The thermoplastic polymer and MMA copolymers may be included in weight ratios of from 98:2 to 50:50. The mixture may have different hardness than that of the thermoplastic polymer, a glass transition temperature Tg-m greater than a glass transition temperature Tg-tp of the thermoplastic polymer, and a modulus, tensile strength and ultimate elongation greater than that of the thermoplastic polymer.

Abstract: Multi-layered golf balls having at least one layer made from silicone (polysiloxane) elastomers; silicone (polysiloxane) elastomer/polyurethane blends; polycarbonate-polysiloxane blends and copolymers; and polycarbonate-polysiloxane/polyurethane blends are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core and cover structures can be made. The polysiloxane compositions have good thermal stability and durability without sacrificing resiliency. The polysiloxane compositions also have high elongation, tensile strength, chemical/fluid-resistance, and weatherability properties. These compositions can be used to form any layer, for example, core, intermediate, or cover, in the golf ball.

Abstract: Golf ball incorporating mixtures of thermoplastic polymers and polymethyl methacrylate (MMA) copolymers. The thermoplastic polymer and MMA copolymers may be included in weight ratios of from 98:2 to 50:50. The mixture may have different hardness than that of the thermoplastic polymer, a glass transition temperature Tg-m greater than a glass transition temperature Tg-tp of the thermoplastic polymer, and a modulus, tensile strength and ultimate elongation greater than that of the thermoplastic polymer.

Abstract: Multi-layered golf ball core sub-assemblies and the resulting golf balls are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The intermediate and outer core layers are preferably formed from foamed and non-foamed thermoset compositions. For example, the intermediate core can be formed from a thermoset rubber so there are adjoining foam core layers (inner and intermediate) and the outer core layer can be formed from a non-foamed thermoset rubber. The core layers have different hardness and specific gravity levels. The core assembly preferably has a positive hardness gradient extending across the entire assembly. The core structure and resulting ball have relatively good resiliency.

Abstract: Golf ball comprising a core having a hardness gradient and an outer cover layer having a microhardness gradient and being formed from a thermoset polyurethane material throughout, and having: i) a treated region that is contacted with a thermoset polyurethane microhardness-increasing solution consisting of an isocyanate portion and at least one non-aqueous solvent; and ii) an untreated region that is not contacted with the thermoset polyurethane microhardness-increasing solution. The treated region comprises the isocyanate portion, whereas the untreated region does not comprise the isocyanate portion. Treated region has a microhardness M1 that is greater than microhardness M2 of untreated region to define the outer cover layer positive microhardness gradient ?M=M1?M2. The treated region may have a depth Dtr that extends inward from the cover outer surface and in some embodiments is less than a thickness of the untreated region.

Abstract: Multi-layered, golf balls having a core made of a foamed composition are provided. The core preferably has a foam inner core (center) and surrounding thermoset or thermoplastic outer core layer. The core also includes a structural insert such as, for example, a solid shell, perforated shell, a lattice or mesh, or a central hub with extending arms, and the like. The core layers have different hardness gradients and specific gravity values. The ball further includes a cover having at least one layer. By adjusting the respective specific gravity values of the core layers, the Moment of Inertia (MOI) of the ball can be increased or decreased. In one embodiment, the ball has generally good flight distance and low spin rate.

Abstract: Golf ball comprising a positive hardness gradient core and an outer cover layer having a microhardness gradient and being formed from a thermoset polyurethane material throughout, and having: i) a treated region that is contacted with a thermoset polyurethane microhardness-increasing solution consisting of an isocyanate portion and at least one non-aqueous solvent; and ii) an untreated region that is not contacted with the thermoset polyurethane microhardness-increasing solution. The treated region comprises the isocyanate portion, whereas the untreated region does not comprise the isocyanate portion. Treated region has a microhardness M1 that is greater than microhardness M2 of untreated region to define the outer cover layer positive microhardness gradient ?M=M1?M2. The treated region may have a depth Dtr that extends inward from the cover outer surface and in some embodiments is less than a thickness of the untreated region.

Abstract: Multi-layered golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The outer core layer is preferably formed from a non-foamed thermoset composition such as polybutadiene rubber. The core layers have different hardness and specific gravity levels. The specific gravity (density) of the foam inner core is preferably less than the density of the outer core layer. The core assembly preferably has a positive hardness gradient extending across the entire assembly. The core structure and resulting ball have relatively good resiliency.

Abstract: Multi-layered golf balls having a dual-layered core and cover of at least one layer are provided. The dual-core construction includes a non-foamed inner core (center) made of a thermoplastic or thermoset composition such as polybutadiene rubber. An outer core layer comprising a foamed composition, such as polyurethane foam, is disposed about the inner core. In one version, the foamed outer core layer is made of a relatively soft foam composition having low flex modulus and density. The foamed outer core layer may specific gravity gradient within the layer, wherein the outer surface specific gravity is greater than the midpoint specific gravity. A cover may be disposed about the core structure. For example, an inner cover made of ethylene acid copolymer ionomer and outer cover made of polyurethane may be used.

Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core assembly preferably includes a foam inner core (center) and surrounding outer core layer. Preferably, a viscoelastic polyurethane foam composition is used to form the inner core. The foam composition has shape-memory properties. The core has good durability and thermal stability. In other instances, the viscoelastic polyurethane foam composition can be used to make the outer core layer. The core layers can have different hardness gradients and specific gravity values. The ball further includes a cover that can be multi-layered.

Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core assembly preferably includes a foam inner core (center) and surrounding outer core layer. Preferably, a latex rubber foam composition is used to form the inner core. The foam composition has relatively good resiliency and rebounding action. In other instances, the latex rubber foam composition can be used to make the outer core layer. The core layers can have different hardness gradients and specific gravity values. The ball further includes a cover that can be multi-layered.

Abstract: Disclosed herein are polyurethane/urea golf ball compositions. The compositions comprise the reaction product of a polyisocyanate prepolymer, a reactive ultraviolet light absorber, and a chain extender. Suitable reactive ultraviolet light absorbers contain at least one reactive functional end group.

Abstract: Golf balls having an inner core made of a foamed composition are provided. The core assembly preferably includes a foam inner core (center) and surrounding outer core layer. A cross-linked thermoplastic, preferably an ethylene acid copolymer ionomer, is used to form the foam composition. The core layers have different hardness gradients and specific gravity values. The ethylene acid copolymer is reacted with a metallic acrylate salt and peroxide free-radical initiator to form the cross-linked polymer. The foamed, cross-linked composition helps provide the inner core with good resiliency, thermal stability, and durability. Non-foamed thermoplastics or thermosets such as polybutadiene rubber may be used to form the outer core layer. The ball further includes a cover that may be multi-layered.

Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core preferably has a foam inner core (center) and surrounding thermoset or thermoplastic outer core layer. Preferably, a polyurethane foam composition is used to form the foam center. The foam inner core preferably includes a fully-foamed center region and a partially or completely-collapsed foam outer region. The hardness of the fully-foamed region is different than the hardness of the collapsed foam region. Non-foamed thermoset or thermoplastic materials such as polybutadiene rubbers or ethylene acid copolymer ionomer may be used to form the outer core layer. The ball further includes a cover that may be multi-layered. The foam cores have good resiliency.

Abstract: Golf balls having at least one layer comprising a polymer composition comprising a reaction mixture of a base polymer and at least one regenerating-type multi-functional antioxidant. A regenerating-type multi-functional antioxidant has at least two differing moieties selected for example from the group consisting of phenols, phosphites, amines or combinations thereof, and is macromolecular, having a molecular weight of at least 2,000 g/mol. and up to 2,000,000. The at least one layer may comprise at least one regenerating-type multi-functional antioxidant in an amount of from 0.10 to about 2.5 parts by weight per 100 parts by weight of the base polymer, or of less than 0.50 parts by weight per 100 parts by weight of the base polymer, or of less than 0.095 parts by weight per 100 parts by weight of the base polymer. The base polymer can comprise ionomer resin composition(s), polyurethane composition(s) and/or rubber composition(s).

Abstract: Disclosed herein are polyurethane golf ball compositions. The compositions are prepared by adding a UV absorber to a polyol prior to reacting the polyol with an isocyanate to form a prepolymer, which is then reacted with a curing agent to form the polyurethane.

Abstract: Multi-layered golf balls having a dual-layered core and cover of at least one layer are provided. The dual-core construction includes a non-foamed inner core (center) made of a thermoplastic or thermoset composition such as polybutadiene rubber. An outer core layer comprising a foamed composition, such as polyurethane foam, is disposed about the inner core. In one version, the foamed outer core layer is made of a relatively soft foam composition having low flex modulus and density. The foamed outer core layer may specific gravity gradient within the layer, wherein the outer surface specific gravity is greater than the midpoint specific gravity. A cover may be disposed about the core structure. For example, an inner cover made of ethylene acid copolymer ionomer and outer cover made of polyurethane may be used.