Abstract: Phenol-formaldehyde and lignin-phenol formaldehyde adhesive polymers with improved properties are disclosed, as well as the method of production therein. The method comprises providing at least one phenolic compound at least one formaldehyde compound, an alkali metal hydroxide, water and at least one carbon black; mixing the at least one phenolic compound, the at least one formaldehyde compound, the alkali metal hydroxide, the water and the carbon black to produce a methylolation medium at a pH of about 10 or less; maintaining the medium at a methylolation temperature to produce a methylolated medium reacting with the water predominantly; and increasing the temperature of the methylolated medium to produce the phenol-formaldehyde polymer via a condensation reaction.

Abstract: A method was developed for: a) improving the filterability of acid-precipitated lignin from kraft black liquors, b) increasing the dry solids content of the final lignin product, c) reducing the acid requirements and d) minimizing or eliminating TRS emissions during the acidification of black liquor to produce lignin and/or the subsequent suspension of the lignin in acid and/or the washing of the lignin with acid. No major difference in the chemical composition, MWD and main functional groups was found in the lignin of the present invention compared with lignins produced by conventional methods.

Abstract: A method was developed for: a) improving the filterability of acid-precipitated lignin from kraft black liquors, b) increasing the dry solids content of the final lignin product, c) reducing the acid requirements and d) minimizing or eliminating TRS emissions during the acidification of black liquor to produce lignin and/or the subsequent suspension of the lignin in acid and/or the washing of the lignin with acid. No major difference in the chemical composition, MWD and main functional groups was found in the lignin of the present invention compared with lignins produced by conventional methods.

Abstract: A method was developed for: a) improving the filterability of acid-precipitated lignin from kraft black liquors, b) increasing the dry solids content of the final lignin product, c) reducing the acid requirements and d) minimizing or eliminating TRS emissions during the acidification of black liquor to produce lignin and/or the subsequent suspension of the lignin in acid and/or the washing of the lignin with acid. No major difference in the chemical composition, MWD and main functional groups was found in the lignin of the present invention compared with lignins produced by conventional methods.

Abstract: A method was developed for: a) improving the filterability of acid-precipitated lignin from kraft black liquors, b) increasing the dry solids content of the final lignin product, c) reducing the acid requirements and d) minimizing or eliminating TRS emissions during the acidification of black liquor to produce lignin and/or the subsequent suspension of the lignin in acid and/or the washing of the lignin with acid. No major difference in the chemical composition, MWD and main functional groups was found in the lignin of the present invention compared with lignins produced by conventional methods.

Abstract: During nanocrystalline cellulose (NCC) production, a considerable amount of sulphuric acid is used. After the separation of the NCC, the remaining solution contains sugars and residual sulphuric acid. The sugars are in the monomeric and oligomeric forms. To reduce the cost of NCC production and to produce other added-value products, the spent acid stream can be fractionated into sugar oligomers, sugar monomers, and acid. The acid can be recycled to the NCC manufacturing process after concentration. The sugar monomers and sugar oligomers can be used for the manufacturing of other valuable chemicals. Membrane nanofiltration can be used to achieve this objective. A polymeric membrane with a molecular weight cut-off in the range of 200 Dalton was employed. Using this approach, the majority of the acid was recovered in the permeate while the sugars were concentrated in a smaller stream. The sugar level in the separated acid/permeate stream was only about 3% of the original concentration.

Abstract: A method and apparatus for the treatment of pulp mill condensates is described. A hollow fiber contactor, incorporating a hydrophobic membrane, was used to remove several undesirable compounds from pulp mill condensates. For example, TRS compounds and SO2 were efficiently stripped from kraft and sulphite mill evaporator condensates, respectively. Methanol was also removed from kraft mill condensates but at a lower efficiency than TRS. Furthermore, other undesirable compounds found in condensates of pulp mills that contribute to the BOD and COD loading to effluent treatment systems were also removed. These contactors are cost effective since air, vacuum or a suitable solvent or scrubbing solution can be used as the stripping medium to drive off through the membrane several undesirable compounds from the feed solution. The undesirable compounds removed can thus be burned in the recovery boiler, lime kiln or a dedicated boiler.

Abstract: During nanocrystalline cellulose (NCC) production, a considerable amount of sulphuric acid is used. After the separation of the NCC, the remaining solution contains sugars and residual sulphuric acid. The sugars are in the monomeric and oligomeric forms. To reduce the cost of NCC production and to produce other added-value products, the spent acid stream can be fractionated into sugar oligomers, sugar monomers, and acid. The acid can be recycled to the NCC manufacturing process after concentration. The sugar monomers and sugar oligomers can be used for the manufacturing of other valuable chemicals. Membrane nanofiltration can be used to achieve this objective. A polymeric membrane with a molecular weight cut-off in the range of 200 Dalton was employed. Using this approach, the majority of the acid was recovered in the permeate while the sugars were concentrated in a smaller stream. The sugar level in the separated acid/permeate stream was only about 3% of the original concentration.

Abstract: Steam stripper off gas from chemical pulp mills, for example kraft or sulphite pulp mills is rich in methanol and totally reduced sulphur (TRS) compounds. This gaseous stream is usually burned to avoid further handling of this TRS-rich, odorous stream. We found that once this gaseous stream is condensed, it can be used as a reducing agent in the chlorine dioxide generator, in place of purchased methanol. Surprisingly, we found that, in addition to the methanol component, the TRS components act as reducing agents during the production of chlorine dioxide or, at the very least, do not consume chlorine dioxide. The use of this stream in the ClO2 generator will allow pulp mills to reduce or eliminate the consumption of purchased methanol while providing a new approach to deal with TRS compounds in the chlorine dioxide generator rather than employing a dedicated TRS incinerator or any other combustion device.

Abstract: A method was developed for: a) improving the filterability of acid-precipitated lignin from kraft black liquors, b) increasing the dry solids content of the final lignin product, c) reducing the acid requirements and d) minimizing or eliminating TRS emissions during the acidification of black liquor to produce lignin and/or the subsequent suspension of the lignin in acid and/or the washing of the lignin with acid. No major difference in the chemical composition, MWD and main functional groups was found in the lignin of the present invention compared with lignins produced by conventional methods.

Abstract: A process for chlorine dioxide production uses waste glycerol from biodiesel plants as a reducing agent. This untreated waste stream may contain other reducing agents such as sodium chloride and methanol which were found to enhance the chlorine dioxide production. Other chemicals present in this waste stream did not affect the operation of the chlorine dioxide generator. Substituting the waste glycerol for methanol or other reducing agents helps kraft pulp mills in reducing the cost of producing chlorine dioxide while providing a use for the untreated waste glycerol stream.

Abstract: A method and apparatus for the treatment of pulp mill condensates is described. A hollow fiber contactor, incorporating a hydrophobic membrane, was used to remove several undesirable compounds from pulp mill condensates. For example, TRS compounds and SO2 were efficiently stripped from kraft and sulphite mill evaporator condensates, respectively. Methanol was also removed from kraft mill condensates but at a lower efficiency than TRS. Furthermore, other undesirable compounds found in condensates of pulp mills that contribute to the BOD and COD loading to effluent treatment systems were also removed. These contactors are cost effective since air, vacuum or a suitable solvent or scrubbing solution can be used as the stripping medium to drive off through the membrane several undesirable compounds from the feed solution. The undesirable compounds removed can thus be burned in the recovery boiler, lime kiln or a dedicated boiler.

Abstract: A composite membrane is disclosed fabricated by depositing an inorganic ion-conducting thin film on a cation-selective organic polymer membrane substrate using Pulse Laser Deposition (PLD) or reactive magnetron sputtering. The fabricated membrane combines the advantages of the polymeric membrane including flexibility and low electrical resistance, with the advantages of the inorganic membrane film including resistance to fouling, high selectivity for alkali metal ions over hydrogen ions and resistance to oxidizing chemicals; electromembrane systems and processes for example alkali metal sensing electrodes and other membrane-based electrochemical detectors, electrolytic and electrodialytic systems incorporate such membranes thus improving their performance in terms of current efficiency, salt to acid conversion ratio, reliable operation and membrane life.

Abstract: A process using an amphoteric ion-exchange resin, also known as a "snake-cage polyelectrolyte" resin separates kraft white liquor into sulphide-rich and caustic-rich components. The sulphide-rich component can be used in the initial stage of pulping, pretreatment of wood chips prior to pulping, or it can be used to make polysulphide-rich liquor. The caustic-rich component can be used in the final delignification phase, in place of sodium hydroxide or white liquor in oxygen delignification, pH adjustment and flue gas scrubbing. The same system can be used to separate green and polysulphide liquors into sulphide-rich and sulphide-poor components, and to remove sulphide from other mill caustic streams contaminated with sulphide.

Abstract: Sodium chloride is removed from pulping chemicals used in a Kraft pulping process by the use of a snake-cage polyelectrolyte ion exchange resin, coupled with removal of sulfide prior to treatment, or treatment of chemicals which are already low in sulfide. In one aspect of the invention, dust is collected from exhaust gases produced in the black liquor recovery cycle and is dissolved in water to produce a solution containing sodium chloride and sodium sulfate. The solution is filtered to yield a solid product and a filtrate solution. The filtrate solution is fed to an ion exchange unit which removes chloride and produces a purified sodium sulfate product. The sodium chloride is removed from the ion exchange resin by water elution, and useful recovered chemicals are recycled to the recovery cycle of the Kraft process.

Abstract: A process employing a fixed-resin bed Acid Retardation Unit (ARU) to separate spent acid from chlorine dioxide generators into a de-acidified sodium sulfate component and a purified sulfuric acid component. The de-acidified sodium sulfate produced is returned to the chemical recovery cycle of the kraft mill in place of acidic chlorine dioxide generator effluent thereby avoiding the destruction of alkalinity in pulp mill liquors. In addition, sulfuric acid is purified providing an opportunity for reuse in various mill applications, and/or concentrated and recycled to the generator. Alternatively, to avoid high evaporation costs, the purified acid can be used to regenerate a cation-exchange unit (CEU) used in the conversion of sodium chlorate to a sodium chlorate/chloric acid mixture which is fed to the generator in place of sodium chlorate and sulfuric acid. Using this approach, the sulfuric acid requirement of chlorine dioxide generators and, in turn, the amount of acidic generator effluent can be reduced.

Abstract: A process for the recovery of alkali metal hydroxide and acid from the alkali metal salts of monovalent anions which are mixed with the alkali metal salts of multivalent anions employs a water-splitting system composed of bipolar membranes in conjunction with ion-selective membranes; a two-compartment cell employs monovalent anion-selective membranes to define salt/base and acid compartments with the bipolar membranes, and a three-compartment cell employs, monovalent anion-selective and cation-selective membranes to define with the bipolar membranes, acid, salt and base compartments; the process has particular applicability to the conversion of the sodium/potassium chloride portion of the Electrostatic Precipitator (ESP) Catch of the recovery boiler of coastal and/or closed-cycle kraft pulp mills, a mixture of mostly sodium/potassium sulphate and chloride, into sodium/potassium hydroxide and hydrochloric acid; the remaining sodium/potassium sulphate solution, depleted in chloride, can thus be used as sodium/s

Abstract: A process using an electrodialysis system employing cation-selective membranes and anion-selective membranes, particularly monovalent anion-selective membranes is used to separate kraft pulping liquors into two streams; one that is rich in sulphides (to be used in the initial stage of pulping), and another that is poor in sulphides (to be used in the final stage of pulping). By separating pulping liquors in this way, the sulphur balance in the kraft process can be maintained while obtaining the benefits of modified pulping. The same electrodialytic system can be used to separate green and polysulphide liquors into sulphide-rich and sulphide-poor components.

Abstract: A process for bleaching pulp which employs chloric acid as the oxidizing agent, in the absence of a transition metal catalyst.

Abstract: A process for dealkalization or acidification of aqueous salt solutions or for the splitting of the salt of such solutions employs a water splitting system of bipolar membranes in conjunction with ion selective membranes; a two component cell employs cation permselective membranes to define acid and base compartments with the bipolar membranes, and a three compartment cell employs anion permselective and cation permselective membranes to define with the bipolar membrane salt, acid and base compartments; the process has particular applicability to the dealkalization of a monosodium peroxide solution containing sodium hydroxide produced in a hydrogen peroxide generator.